kozy heat TRF-41 LOG User manual

Hussong Mfg. Co., Inc. • TRF-41-L Report No: 0216GF005S • Rev. 01, January 2015
HUSSONG MANUFACTURING CO., INC.
ͷDo not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
ͷWHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷInstallation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
TRF-41 LOG
Model #TRF-41-L
Direct Vent Gas Fireplace
Tested &
Listed By
OMNI-Test Laboratories, Inc.
C US
Portland
Oregon USA
Installation and
Operation Manual
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.

HOMEOWNER REFERENCE 3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CONGRATULATIONS!
We welcome you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components
and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the
burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our
commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and
wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase
the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience
everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer
safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy
Heat gas replace.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ___________________________________________
Serial Number: __________________________________________
Dealership Purchased from: _______________________________
Date purchased/installed: _________________________________
Location of fireplace: _____________________________________
Dealer phone: ___________________________________________
Notes: _____________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________

TABLE OF CONTENTS 5
TABLE OF CONTENTS
TABLE OF CONTENTS................................................................... 5
1.0 INTRODUCTION ...................................................................... 7
1.1 Appliance Certification..................................................................7
1.2 Requirements for the Commonwealth of Massachusetts ......7
2.0 SPECIFICATIONS.................................................................... 8
2.1 Appliance Components ................................................................8
2.2 Heating Specifications ..................................................................8
2.3 Appliance Dimensions ..................................................................9
2.4 Safety Barrier Dimensions ...........................................................10
3.0 FRAMING ................................................................................. 11
3.1 Appliance Placement Considerations........................................11
3.2 Top Stand-off Adjustment.............................................................11
3.3 Clearances to Combustibles .......................................................12
3.4 Wall Enclosure Rough Opening..................................................13
3.5 Floor Support and Protection......................................................14
3.6 Recess Construction.....................................................................14
3.7 Vent Termination Framing.............................................................15
4.0 FACING AND FINISHING........................................................ 16
4.1 Nailing Flange Assembly and Installation .................................16
4.2 Mantel Requirements ....................................................................17
4.3 Safety Barrier Installations...........................................................18
5.0 GAS LINE CONNECTION ....................................................... 19
5.1 Gas Conversion (sold separately) ..............................................19
5.2 Gas Line Installation......................................................................19
6.0 TERMINATION LOCATIONS ................................................... 20
6.1 Vertical Vent Cap Termination .....................................................20
6.2 Minimum Termination Clearances ..............................................21
7.0 VENTING................................................................................... 22
7.1 Approved 4” x 6⅝” Vent Systems...............................................22
7.2 Venting Requirements ...................................................................22
7.3 Use of Elbows .................................................................................22
7.4 Restrictor Assembly and Installation..........................................22
7.5 Vertical Terminations .....................................................................23
7.6 Combination Venting......................................................................23
7.7 #700-1 Series Direct Vent Termination Kit(s)...........................24
7.8 Vent Heat Shield Assembly Installation .....................................25
8.0 FIREPLACE SETUP................................................................. 26
8.1 Glass Frame Assembly .................................................................26
8.2 #TRF-500B Log Set Installation..................................................26
8.3 Control Board Removal and Installation....................................28
9.0 ELECTRICAL INFORMATION ................................................ 29
9.1 Electrical Specifications ...............................................................29
9.2 Wiring Requirements.....................................................................29
10.0 OPERATING INSTRUCTIONS .............................................. 30
10.1 Setup Proflame 2 IFC Module...................................................31
10.2 Initialize the Control System......................................................31
10.3 Reset the System for Manual Operation.................................31
10.4 Automatic Safety Restart ...........................................................31
10.5 Backup Battery Operation ........................................................31
10.6 IFC Module Ignition Sequence .................................................32
10.7 Additional Diagnostic Information ............................................32
10.8 Remote Control Operation .......................................................33
11.0 ADJUSTMENT........................................................................ 36
11.1 Pressure Testing ..........................................................................36
11.2 Burner Flame Adjustments ........................................................37
12.0 TROUBLESHOOTING ........................................................... 39
13.0 MAINTENANCE...................................................................... 41
13.1 Burner and Pilot System ............................................................41
13.2 Fans................................................................................................41
13.3 Vent System..................................................................................41
13.4 Glass Assembly ...........................................................................41
14.0 REPLACEMENT PARTS LIST............................................... 42
LIMITED WARRANTY ..................................................................... 43
LIFETIME WARRANTY ................................................................... 45