KROHNE BATCHFLUX 5015 K Series User manual

© KROHNE 7.30925.31.00
07.03.2003
Installation and
operating instructions
BATCHFLUX 5015 K
Compact electromagnetic
flowmeters
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the
moisture barrier of the electronic equipment (e.g. if CIP or SIP
cleaned from the outside).
Therefore, please contact your KROHNE Service engineer
before you open the housing.

Installation and operating instructions2 BATCHFLUX
Contents
System description 4
Standards and approvals 4
Product liability and warranty 4
Functional description BATCHFLUX IFM 5015 K 5
Part A System installation and start-up 6 - 16
1 Installation in the pipeline 6 - 11
1.1 Important information 6
1.2 Suggestions for installation 7
1.3 Installation requirements 8-9
1.3.1 Position of flange 9
1.3.2 Example: centering and sealing the primary head 9
1.3.3 Grounding 9
1.4 Installation of the primary head 10
1.4.1 Device description 10
1.4.2 Installation of the IFM 5015 K 10
1.5 Size of connections 11-12
1.5.1 Fastening with tie bolts 11
1.5.2 Fastening with tie bolts (option) 12
2 Electrical connection 13 - 14
2.1 Important information 13
2.2 Attachment plugs 13
2.3 Power supply and outputs 14
3 Start-up 15 - 16
3.1 Checking for availability 15
3.2 Factory settings 16
Part B IFC 015 signal converter 17 - 34
4 Operator control of signal converter with the HHT 010 17 - 27
4.1 Operator control concept 17
4.2 Operating and check elements 18
4.3 Function of keys 18 - 19
4.4 Table of settable functions 20 - 24
4.5 Error messages in measuring mode 25
4.6 Resetting totalizers and deleting error messages, RESET / QUIT menu 26
5 Description of functions 28 - 35
5.1 Full-scale range Q100% 28
5.2 Time constant 28
5.3 Low-flow cutoff 28
5.4 Display with HHT 010 29
5.5 Internal electronic totalizer 30
5.6 Current output I 30
5.7 Pulse output P 30 - 31
5.8 Status output S (option) 32
5.9 Language 32
5.10 Entry code 33
5.11 Primary head 33
5.12 User-definable unit 34
5.13 F/R mode, forward / reverse flow measurement 35
5.14 Characteristic of outputs 35

Installation and operating instructions 3
BATCHFLUX
Part C Special applications, functional checks, and service 36 - 42
6 Special applications 36
6.1 RS 232 adapter and KROHNE software (option) 36
6.2 Operation via HHT 010 hand-held terminal (option) 36
7 Functional checks 37 - 39
7.1 Zero check with signal converter IFC 015 37
7.2 Test of measuring range Q, Fct. 2.1 38
7.3 Hardware information and error status, Fct. 2.2 39
8 Service 40 - 41
8.1 Important advice for removing the flowmeter from the pipeline – PLEASE NOTE 40
8.2 Removal from the pipe system 40
8.3 Removal of the electronics unit 41
8.4 Restart 41
9 Illustrations of printed circuit boards 42
Part D Technical Data, block diagram and measuring principle 43 - 49
10 Technical data 43 - 47
10.1 Flow during filling and fill volume 43
10.2 Flowmeters 43
10.3 Signal converter 44
10.4 Error limits at reference conditions 45
10.5 Dimensions and weights 46 - 47
10.6 Instrument nameplates 47
11 Block diagram 48
12 Measuring principle 49
Part E Annex 50 - 52
E1 Index 50 - 51
E2 Form to accompany returned device 52
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.

Installation and operating instructions4 BATCHFLUX
System description
The BATCHFLUX IFM 5015 K compact electromagnetic flowmeter is a precision instrument
designed for the linear flow measurement of liquid products.
The products need to be electrically conductive:
> 5 µS/cm (except for water)
> 20 µS/cm (for water)
The full-scale range Q100% can be set as a function of the meter size:
DN 2.5 – 40 and 1/10” – 11/2” Q100% = 0.0015 - 15 l/s
This is equivalent to a flow velocity of 0.3 - 12 m/s.
Standards and approvals
•BATCHFLUX IFM 5015 K with the IFC 015 signal converter meets the EU-EMC Directives and
bears the CE and 3A symbol.
•The 3A approval accepts only adapters shown in Sect. 1.5.
•All factories and production sequences are ISO 9001 certified.
Product liability and warranty
The compact BATCHFLUX IFM 5015 K electromagnetic flowmeter is designed exclusively for
measuring the volumetric flowrate of electrically conductive, liquid process products.
The compact flowmeter is not suitable for use in hazardous areas. Other flowmeter series are
available for such applications.
Responsibility as to suitability and intended use of this compact electromagnetic flowmeter rests
solely with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.
In addition, the “General conditions of sale“ forming the basis of the purchase contract are
applicable.
If BATCHFLUX IFM 5015 K flowmeters need to be returned to KROHNE, please note the
information given on the last-but-one page of these instructions. KROHNE regret that they cannot
repair or check your flowmeter(s) unless these are accompanied by the completed form sheet.

Installation and operating instructions 5
BATCHFLUX
Functional description
BATCHFLUX IFM 5015 K
The volume to be filled into the container is
measured “in line“ by means of the
electromagnetic flowmetering system. The
batch controller closes the filling valve once
the preset filling volume has been reached.
It is always the preset target volume that is
filled into the container.
The signal converter converts the measured
flowrate signal into volume pulses that are
intelligible to the batch controller. For a filling
volume of 1000 ml, for example, this could
be 10 pulses per ml; in other words, the
batch controller switches the valve off after
1000 pulses have been received.
The influence of valve closing times and
other dynamic factors can be corrected by
the adaptive corrector of the batch controller.
The use of state-of-the-art microprocessor
electronics and the high-speed analog/digital
converter also enables changes in the
flowrate to be sensed precisely. This
technology ensures high reproducibility and
long-term stability.
Feed tank
(pressurized if liquid
contains CO2)
Flowmeter
BATCHFLUX
Valve
Container
bottle, tin, keg, paper or
plastic container
(pressurized if liquid
contains CO2)
Start command
when container is ready
for filling
e.g. 10 pulses per ml
pulses per
volumes
valve control signal
on
off
filling time tF
open
valve
close
valve
External communication
(preselection,
measuring error correction)

Installation and operating instructions6 BATCHFLUX
Part A System installation and start-up
1 Installation in the pipeline
1.1 Important information
The following recommendations should be observed to ensure proper functioning of the
flowmeter – PLEASE NOTE.
•Measuring tube must be completed
filled at all times.
•Direction of flow: the red arrow on the
housing of the primary head must point in
the direction of flow. If for structural
reasons the flowmeter can only be installed
counter to the direction of flow, the direction
of flow measurement can be
reprogrammed.
•Stud bolts and nuts: to fit, make sure
there is sufficient room next to the pipe
flanges.
•Vibration: support the pipeline on both
sides of the flowmeter. Vibration level to
IEC 068-2-34: below 2,2g in the
20 - 2000 Hz frequency range.
•Radiant heat: avoid e.g. from hot product
tanks, insulate if necessary.
•Avoid strong electromagnetic fields
in vicinity of flowmeter.
•Straight Inlet run ≥5 x DN and straight
outlet run ≥2 x DN, measured from the
electrode axis (DN = meter size).
•Vortex or corkscrew flow: increase
length of inlet and outlet runs or install flow
straighteners.
•Mixing different process liquids: install
flowmeter upstream of mixing point or at an
adequate distance downstream, minimum
of 30 x DN (DN = meter size), otherwise
display may be unsteady.
•Plastic pipes and internally coated metal
pipes: grounding rings required, see
“Grounding“, Section 1.3.3.
•Heat-insulated pipelines: do not insulate
flowmeter.
•Zero setting: not required. For checking
purpose, see Section. 7.1, it should be
possible to set “zero“ flow velocity in the
completely filled measuring tube. Shutoff
valves should therefore be provided either
downstream or upstream and downstream
of the flowmeter.
•Ambient temperature
-25°C to +60°C
•Process temperature
max. 140 °C
•Transport and storage temperature
-25°C to +60°C
Limits imposed by the material used for the
measuring tube for process temperature,
thermal shock limit, pressure and vacuum, see
Section 10.2 “Limits“.
Please note!
The ceramic measuring tube must not contact
metal parts (flange, pipeline). This can destroy
the flowmeter!
1

Installation and operating instructions 7
BATCHFLUX
1.2 Suggestions for installation
To avoid measuring errors due to
air inclusion and vacuum, please
observe the following:
Highest point of pipe run
(Air bubbles collect in measuring
tube - faulty measurements!)
Horizontal pipe run
Install in slightly descending pipe section to
prevent air from collecting, so avoiding faulty
measurements and that meter can drain.
Control and shutoff valves: always install
behind the flowmeter
Pumps
Do not install flowmeter on pump suction side
Open feed or discharge
Install meter in low section of pipe
open discharge
Selecting the installation location
Location and position as required, but
electrode axis (X – – – – X
must be approximately horizontal in a
horizontal pipe run.
Direction of flow The red arrow on the
primary head housing must point in the flow
direction.
On high-temperature pipes and
where process temperatures
exceed 100 °C, provide facilities to
compensate for longitudinal
expansion on heat-up of the pipeline.
Use flexible pipe elements (e.g.
elbows).
Preferred
locations
downpipe
(open discharge)
A
void draining or partial filling of
the measuring tube. Faulty
measurements.
xx
1

Installation and operating instructions8 BATCHFLUX
1.3 Installation requirements
Items supplied with flowmeter
•BATCHFLUX IFM 5015 K compact
flowmeter in the version as ordered
•Installation and operating instructions,
as agreed
•Certificate of system calibration data
(as agreed)
Excluding fitting accessories. Stud bolts,
gaskets, etc., to be provided by customer.
All operating data and function values
are factory set according to your order
specifications.
Requirements
Use in the food industry
The IFM 5015 K is specifically suitable for use
in the food and beverage industry or similar
sterile processes.
The IFM 5015 K is steam-resistant and can be
pigged.
The measuring tube can be SIP or CIP
cleaned when in installed condition. During the
cleaning the meter(s) must be switched off to
maintain the reliability of the unit(s).
•Operating pressure, type, and space
between pipe flanges: see Table.
•Tighten stud bolts uniformly down to the
metal stop in diagonally opposed
sequence. See Table for type and number
of stud bolts.
•Install meter vertically or in a slope due to
its conical in/outlet.
On DN 15 (1/2”) and DN 32 (11/4”), a
BATCHFLUX with straight ceramic tube is
available.
DIN 2501 ANSI B 16.5 Space between Bolts Max torque
and JIS pipe flanges Nm kpm ft × lbf
DN 2.5 1 /10" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 4 1 /8" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 6 1/4" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 10 3/8" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 15 1/2" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 25 1" 58.0 mm (2.28") 4 x M12 10 1.0 7.2
DN 32 11/4“ 83.0 mm (3.27“) 4 xM16 43 4.3 31.0
DN 40 1
1/2" 83.0 mm (3.27") 4 x M16 43 4.3 31.0
1

Installation and operating instructions 9
BATCHFLUX
1.3.1 Position of flanges
Install flowmeter in line with the pipe axis. Pipe
flange faces must be parallel to each other,
max. allowable deviation:
Lmax – Lmin ≤0.5 mm ≤0.02"
1.3.2 Example: centering and sealing
the primary head
The primary head is centered between the pipe
flanges with the aid of the precise geometric
fitting (guide collar on primary head).
Detail drawings see Sect. 1.5.
1.3.3 Grounding
FE Functional ground, wire > 4 mm2Cu.
R Pipeline
RF Pipe flanges
V Interconnecting wires,
bolted to the housing
•All flowmeters must be properly
grounded.
•The grounding wire should not
transmit any interference
voltages. Therefore do not ground
any other electrical device
simultaneously with this
conductor.
Grounding is carried out via the functional
ground that is connected to the U-clamp
terminal (9). See also Section 2 “Electrical
connection“.
When connected to functional extra-low
voltages,
24 V DC, protective separation (PELV)
must be ensured (VDE 0100/VDE 0106 or
IEC 364/IEC 536).
FE
V
V
R
R
RF RF
1

Installation and operating instructions10 BATCHFLUX
1.4 Installation of the primary head
1.4.1 Device description
•BATCHFLUX IFM 5015 K
4 Cover, signal converter
5 Primary head
8 Connector for power and pulse output
(optionally: and status output)
9 U-clamp terminal for functional ground
10 Fastening screws for cover
11 Locating collar, primary head
•Accessories from system manufacturer
12 O-ring gasket
13 Special pipe flange
14 Stud bolt with lock washer,
plain washer and nut
To facilitate servicing of the
primary head, please note the
following points:
•It must be possible to shut off the flow
through the pipeline upsteam of the primary
head (provide shutoff valve),
•Drain the pipe system before removing the
primary head (provide drain valve),
•Support the pipeline on both sides of the
flowmeter when located in a long, freely
suspended section to facilitate removal of
the primary head.
1.4.2 Installation of the IFM 5015 K
•Position gaskets (12) in the pipe flanges.
•Type and location of gaskets as specified
by the manufacturer of the filling machine
(see Sect. 1.3.2 “Centering of the primary
head”).
•Insert primary head (5) between the pipe
flanges (13) in line with the pipe axis.
•For spacing and location of the pipe
flanges, see Sect. 1.3 “Position of flanges”.
•Press pipe flanges against flowmeter.
Centering ring of pipe flanges must
snap into place in the guide collar
(11) of the primary head.
•Insert stud bolts (14) with washers into the
holes in the pipe flanges. Fit nuts to stud
bolts with lock washer.
•Tighten stud bolts and nuts down to the
metal stop symmetrically. Check all bolts
after starting up the pipe system, and
retighten when any leaks show.
•Connect ground conductor to U-clamp
terminal (9).
•Connect power supply and passive pulse
output to connector plugs (7, 8) on signal
converter housing (4).
See Section 2.2 and 2.3 for details of
electrical connection.
1
5
11
12
13
14
4
10
9
6
8

Installation and operating instructions 11
BATCHFLUX
1.5 Size of connections
1.5.1 Fastening with tie bolts
All dimensions in mm (inches)
Flange-material: AISI 300 series
O-ring material: 3A standard 18-03
Meter size Centering device, pipe connection O-Ring Dimensions
DN inches di D1 D2 h 75 Shore k d
2.5 1/10 6 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5
(0.24) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33)
4 1/87 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5
(0.28) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33)
6 1/49 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5
(0.35) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33)
10 3/812 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5
(0.47) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33)
15 1/214 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 Ø 16×5 60 8.5
(0.55) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) (Ø 0.47×0.20) (2.36) (0.33)
25 1 26 37.5 71.3 -0.1 2
+0.1 Ø 28×5 80 8.5
(1.02) (1.48) (2.81
–0.004) (0.08 +0.04) (Ø 1.10×0.20) (3.15) (0.33)
32 1 1/4on request
40 11/2on request
DN 2.5 - 15 / 1/10“ - 1/2“
DN 25 / 1“ DN 32-40 /
11/4“-11/2“
Dimensions
on request
1
A-A
A
A

Installation and operating instructions12 BATCHFLUX
1.5.2 Fastening with bolts (option)
All dimensions in mm (inches)
*Flange-material : AISI 300 series
O-ring material : 3A standard 18-03
Meter size Centering device, pipe connection O-ring Screw thread (option)
gaskets 2× M4 4× M6
DN inches di D1 D2 h 75 Shore k d k d
2.5 1/10 6 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5 56 6.4
(0.24) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33) (2.20) (0.25)
4 1/87 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5 56 6.4
(0.28) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33) (2.20) (0.25)
6 1/49 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5 56 6.4
(0.35) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33) (2.20) (0.25)
10 3/812 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 on request 60 8.5 56 6.4
(0.47) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006) on request (2.36) (0.33) (2.20) (0.25)
15 1/214 25.5 30
-0.05/-0.15 1.5 -0.05/-0.15 Ø 16×5 *60 8.5 56 6.4
(0.55) (1.00) (1.18
-0.002/-0.006) (0.06 -0.002/-0.006)(Ø 0.47×0.20)*(2.36) (0.33) (2.20) (0.25)
1

Installation and operating instructions 13
BATCHFLUX
2 Electrical connection
2.1 Important information
Be sure to take note of the following
information in order to ensure proper
functioning of the signal converter.
Please note:
1) Overvoltage class:
In conformity with VDE 0120, equivalent
to IEC 664, the compact flowmeters are
designed for overvoltage category III in
the supply circuits and overvoltage
category II in the output circuits.
2) Safety isolation:
The compact flowmeters must be
provided with an isolating facility.
Electrical connection and repairs may only
be carried out by qualified personnel.
•Protect the flowmeter from direct radiant
heat (e.g. hot-product tanks), insulate if
necessary.
•Do not expose flowmeter to intense
vibration. If necessary, support the
pipeline to the right and left of the
flowmeter. Level of vibration in accordance
with IEC 068-2-34: below 2.2g in the 20 -
2000 Hz frequency range.
•Note information given on the instrument
nameplate, voltage.
•The FE functional ground for the supply
power should for measurement reasons be
connected to the separate U-clamp
terminal on the signal converter housing.
•When connected to a functional extra-
low voltage of 24 V DC, protective
separation (PELV) must be ensured (VDE
0100 / VDE 0106 or IEC 364 / IEC 536 or
equivalent national regulations)..
2.2 Attachment plugs
Manufacturer Series and type Description
Binder Series 715 Moulded plug, straight or
angle-entry form
Series 763 Integrally extruded plug
with cable in various
lengths
Hirschmann E-Series
ELKA 4012 and
ELWIKA 4012
Moulded plug, straight or
angle-entry form
ELKA KV 4412
and ELWIKA KV
4412
Integrally extruded plug
with cable in various
lengths
Lumberg RK-Series
RKC and RKCW Moulded plug, straight or
angle-entry form
RKT and RKWG Integrally extruded plug
with cable in various
lengths
Amphenol Series C 164 P Moulded plug, straight or
angle-entry form
Series C 164 P
compact
Integrally extruded plug
with cable in various
lengths
Coninvers Series BC Moulded plug, straight
form, especially suitable
for high-interference
environments (keyword:
EMC)
2
o
n
q
p
Detail
Pin-assignment and
alignment of
cable entry body

Installation and operating instructions14 BATCHFLUX
2.3 Power supply and outputs
Standard 4-pin connector M12x1 for 24 V DC power supply and passive pulse output
Pin Standard
1 + 24 V
2 pulse output
3 pulse output ⊥
4 ground
Pin assignment
Pulse output
passiv
Uext. ≤30 V DC / ≤24V AC
Imax ≤20 mA
The pulse output is
galvanically isolated from
the 24 V power supply.
Pulse output
•All operating data and functions are settable (see Sect. 6).
•All data and functions are factory-set to your specifications.
See also Sect. 3.2 “factory settings“.
•Connection of electronic totalizers.
•Digital pulse division. Interpulse period non-uniform, therefore if frequency meters or cycle
counters connected, allow for minimum counting interval: counter gate time [s] [Hz]P
1000
100%
≥
•Pulse rate for Q = 100% max. 10 kHz, fixed or optionally in
pulses per m³, litres, US gallons or user-defined unit
•Pulse width ≤10 Hz: 50, 100, 200 or 500 ms
> 10 Hz: - automatic, pulse width
100%
f2
1
×
=
- symmetrical 1:1
Status output
•All operating data and functions are settable (see Sect. 6).
•All data and functions are factory-set to your specifications.
See also Sect. 3.2 “factory settings“.
•Can be set to signal direction, errors or trip points.
ground
pulse output
24 Volt DC
power
2
o
n
q
p

Installation and operating instructions 15
BATCHFLUX
3 Start-up
Before powering the system, check that it has
been correctly installed according to Sections 1
and 2.
The compact flowmeter is delivered ready for
operational use. All operating data have been
factory set in accordance with your
specifications.
Power the unit, and the flowmeter will
immediately start process flow measurement.
3.1 Check for availability
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
•The measurement status is signalled by the
light-emitting diodes (LED) below the cover
of the converter housing (see amplifier
board on right).
LED 1 LED 2 Function
flashing off in order
flashing flashing overdriving
on flashing Fatal Error
(defective operating
parameter)
off on defective hardware
off off no supply voltage
or hardware
is defective
•Refer to Section 6 for operator control.
Furthermore, external facilities (hand-held
communicator HHT 010, PC, etc.) can be
connected on the pc board of the control
electronics via the IMoCom interface. This will
enable precise checking of the correct mode of
operation of the Batchflux IFM 5015 K.
All operating data can be set and stored by
means of a personal computer via the IMoCom
interface. The digital IMoCom interface allows
the complete filling procedure to be graphically
represented on the PC, thus providing
visualization of system and valve properties.
3
LED 1
LED 2

Installation and operating instructions16 BATCHFLUX
3.2 Factory settings
All operating data are factory-set according to
your order specifications.
To facilitate easy and rapid initial start-up,
pulse output is - unless specified otherwise -
set to process flow measurement in “2 flow
directions“ so that the current flowrate is
displayed and the volumetric flow counted
independent of the direction of flow.
Table of standard factory settings
The factory setting for the current and pulse
outputs may occasionally cause measuring
errors, particularly in the case of volume flow
counting. For example, if pumps are switched
off and a “backflow“ occurs that is not within
the range of the low-flow cutoff (SMU), or if
separate displays and counts are required for
both flow directions. To avoid faulty
measurements, therefore, it may be necessary
to change the factory setting of some or all of
the following functions:
•low-flow cutoff SMU, Fct. 1.3
•pulse output P, Fct. 1.6
Function Setting
1.1 Full-scale range Q100% see instrument
nameplate
1.2 Time constant 3 s, for S (option)
1.3 Low-flow cutoff SMU
(do not change setting!)
ON: 4 %
OFF: 5 %
1.4 Display
1.5 Current output I (NO HARDWARE !)
(function must be set to “OFF“!)
OFF
1.6 Pulse output P
Function
Pulse value
Pulse width
1 direction
1000 pulses/s
automaticly
1.7 Status output (NO HARDWARE !)
(function must be set to “OFF“!)
OFF
3.1 Language for display only English (or other)
3.2 Flowmeter
Size
Flow direction (see arrow on primary head)
see instrument
nameplate
+ direction
3.4 Entry code no
3.5 User-definable unit Liter/h
3

Installation and operating instructions 17
BATCHFLUX
Part B IFC 015 signal converter
4 Operator control of signal converter with
HHT 010 (option)
4.1 Operator control concept
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
Menu column Function column Data column
3.5 USER UNIT
3.4 ENTRY CODE
3.3 ZERO SET
3.2 FLOWMETER
3.0 INSTALL. 3.1 LANGUAGE
2.2 HARDW. INFO
2.0 TEST 2.1 TEST Q
1.7 IND.OUTP. S no
HARDWARE!
1.6 PULS.OUTP. P
1.5 CUR.OUTP. I no
HARDWARE!
1.4 DISPLAY
1.3 L.F.CUTOFF
1.2 TIMECONST.
1.0 OPERATION 1.1 FULLSCALE
See
Sect.
4 + 5
Direction of movement ↑
↓
↑
↓
↵
→
↵
→
Measuring mode
136.49
m3/hr
→
CodE 1
When this displayed, press following
keys: →→→↵↵↵↑↑↑
4

Installation and operating instructions18 BATCHFLUX
4.2 Operating and check
elements
The following operating elements are featured
on the hand-held communicator HHT 010:
HHT 010
+ –
Totalizer
I P
Overrange
Flow-
rate
190.47
→
m3/hr
MMMMMM
←→↵↑↓

Display, 1st line
Display, 2nd line
Display, 3rd line: arrows to
identify
display
Flowrate current flowrate
Totalizer + totalizer
– totalizer
∑sum totalizer (+ and –)
Overrange Ioverranging, current output
I
Poverranging, pulse output P
Keys for operator control of signal
converter
Compass field, signals actuation of a key
4.3 Function of the keys
The cursor, flashing part of display, has a
greybackground in the following descriptions.
To start operator control
Measuring mode
Operator
control mode
PLEASE NOTE: when “YES“ is set
under Fct. 3.4 ENTRY CODE,
“CodE 1 - - - - - - - - - “ appears in the
display after pressing key →.
Now enter the 9-keystroke Entry Code 1:
→→→↵↵↵↑↑↑
(each keystroke acknowledged by “ *“).
To terminate operator control
Press key ↵repeatedly until one of the
following menus Fct. 1.0 OPERATION, Fct.
2.0 TEST
or Fct. 3.0 INSTALL. is displayed.
Press key ↵
Store new parameters:
Confirm by pressing key ↵. Measuring mode
continued with the new parameters.
Do not store new parameters:
Press key ↑
to display “STORE.NO“.
Measuring mode continued with the “old“
parameters after pressing key ↵.
S T O R E Y E S
F c t . 3. 0
I N S T A L L.
↵
1 3 . 5 7 1
m3/ h r
→
F c t . 1. 0
O P E R A T I O N
4

Installation and operating instructions 19
BATCHFLUX
To change numbers
Increase number
Decrease number
To shift cursor (flashing position)
Shift to right
Shift to left
To alter texts (units)
For units, the numerical value is
converted automatically Select next text
Select previous text
To transfer from text (unit) to number setting
Change to number setting
Return to text setting
To transfer to subfunction
Subfunctions do not have a “Fct. No.“ and are identified by a “→“.
To revert to function display
3 9 7. 3 5
m3/ h r
↑
3 9 7. 4 5
m3/ h r
↓
3 9 7. 3 5
m3/ h r
→3 9 7. 3 5
m3/ h r
←
3. 7 6 9 9
L i t e r / S e c
↑
9 3. 3 6 5
U S. G a l / m i n
↓
1 3. 5 7 1
m3/ h r
1 3. 5 7 1
m3/ h r
→
←
1 0. 3
S e c
↵
F c t. 1. 2
T I M E C O N S T.
↵
→
R A N G E I
1 D I R.
4

Installation and operating instructions20 BATCHFLUX
4.4 Table of settable functions
Abbreviatioins used
DN Nominal size, meter size
Fmax Highest frequency of the pulse output
Fmin Lowest frequency of the pulse output
FMConversion factor volume for any unit,
see Fct. 3.5 “FACT.VOL.“
FTConversion factor time for any unit,
see Fct. 3.5 “FACT.TIME“
GKL Primary constant
I Current output (no HARDWARE)
P Pulse output
Pmax = Fmax / Q100%
Pmin = Fmin / Q100%
Qactual flow rate
Q100% 100% flow =
full-scale range
Qmax = DN2× vmax / max. full-scale range
(Q100%) at vmax = 12 m/s
Qmin = DN2× vmin / min. full-scale range
(Q100%) at vmin = 0,3 m/s
SStatus output (no HARDWARE)
SMU Low-flow cutoff for I and P
vFlow velocity
vmax Max. flow velocity (12 m/s)
at Q100%
vmin Min. flow velocity (0,3 m/s)
at Q100%
F/R Forward/reverse flow in F/R mode
Fct. Text Description and settings
1.0 OPERATION Operations menu
1.1 FULL.SCALE Full-scale range for
flowrate Q100%
Select unit
• m3/hr • Liter/Sec
• US.Gal/min
• user unit,
factory set is “Liter/hr“
(see Fct. 3.5)
Press key →to transfer to
number setting!
Setting ranges
The ranges are dependent on
the meter size (DN) and the
flow velocity (v):
Qmin = DN2x vmin
Qmax = DN2x vmax
• BATCHFLUX IFM 5015 K :
0.0053 – 54 m3/hr
0.0015 – 15 Liter/Sec
0.02377 – 237.7619
US.Gal/min
Press key ↵to return to
Fct. 1.1 FULL SCALE.
→VALUE P Change pulse value
(see Fct. 1.6 “VALUE P“)
Appears only when
“PULSE/VOL.“ set under
Fct. 1.6 “SELECT. P“ and the
output frequency (F) has been
over- or undershot:
Pmin = Fmin / Q100%
Pmax = Fmax / Q100%
1.2 TIME CONST. Time constant
Selection:
• ALL (applies to display and
all outputs)
• ONLY I+S (display, current
and status outputs only, no
current output)
Press key ↵to transfer to
number setting!
Range:
• 0.2 – 99.9 Sec
Press key ↵to return to
Fct.1.2 TIMECONST.
π
4
π
4
π
4
π
4
4