KSB SMARTRONIC MA R1310 User manual

User instructions
42813892
SMARTRONIC MA
Ref. 8520.8041/8-EN
SMARTRONIC MA R1310 positioner

SMARTRONIC
MA
2

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Item Designation Materials
160
Cove
r
Po
l
yca
r
bona
t
e
S
M
60
/
0
160
.
1
D
i
s
t
r
i
bu
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o
r
cover
Po
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r
bona
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S
M
60
/
0
163
.
1
Bonnet
Po
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yca
r
bona
t
e
S
M
60
/
0
163
.
2
Bonnet
Po
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r
bona
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165.1 Bonnet
191
.
2
Suppo
r
t
La
it
o
n
n
i
cke
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é
e
191
.
3
Spacer
198
.
1
Connec
ti
o
n
p
l
a
t
e
210
.
1
Sha
f
t
Po
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yca
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bona
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S
M
60
/
0
314
.
1
F
r
i
c
ti
o
n
washer
I
no
x
304L
400.1 Gasket Neoprene
410
.
1
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
2
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
3
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
4
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
5
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410.7 Profile joint NBR 70
410
.
8
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
10
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
410
.
1
1
P
r
o
fil
e
j
o
i
n
t
NB
R
7
0
412
.
1
O
-
-
R
i
n
g
NB
R
7
0
412.2 O--Ring NBR 70
462
.
1
Con
i
ca
l
w
asher
554
.
1
W
asher
S
t
a
i
n
l
es
s
s
t
eel
554
.
2
W
asher
S
t
a
i
n
l
es
s
s
t
eel
554
.
3
P
l
a
i
n
w
asher
S
t
eel
554
.
4
Sa
f
e
t
y
dev
i
c
e
S
t
eel
629 Sub-unit Pointer
62
.
2
Su
b
-
un
i
t
ad
j
us
t
ab
l
e
cam
6
9
-
12
Cas
e
Po
l
yca
r
bona
t
e
S
M
60
/
0
745
.
1
F
ilt
e
r
745
.
2
F
ilt
e
r
B
r
onze
7
4
-
6
.
1
D
i
s
tri
bu
ti
o
n
p
l
a
te
74- 6.2 Distribution plate
7
4
-
7
.
1
Pneu
m
a
ti
c
va
l
v
e
747
.
1
P
r
o
fil
e
j
o
i
n
t
chec
k
va
l
v
e
7
9
-
1
1
F
l
o
w
con
t
r
o
l
816
Su
b
-
un
i
t
Ang
l
e
sensor
81- 33 Detection plate Steel
8
1
-
84
.
1
W
i
r
i
n
g
d
i
ag
r
am
8
2
-
2
.
1
P
r
i
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t
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d
c
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cu
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boa
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8
2
-
2
.
2
P
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e
d
c
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cu
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boa
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d
8
2
-
2
.
3
“Piezo”
Sub unit
cord
on
82
-
2.4
Fee
d
-
bac
k
pos
iti
o
n
8
8
-
5
S
il
encer
B
r
onze
890 Base Polycarbonate SM60/0
900
.
1
Sc
r
e
w
A
2
-
70
900
.
2
Sc
r
e
w
A
2
-
70
900
.
3
Sc
r
e
w
A
2
-
70
900
.
4
Sc
r
e
w
A
2
-
70
900
.
5
Sc
r
e
w
A
2
-
70
900.6 Screw A2- 80
900
.
7
Chees
e
-
hea
d
sc
r
ew
A
2
-
80
900
.
8
Sc
r
e
w
A
2
-
70
903
.
1
P
l
ug
916
.
1
Sc
r
ewe
d
p
l
u
g
932
.
1
C
ir
c
lip
S
t
eel
932
.
2
Se
l
f
-
l
ock
i
n
g
r
e
t
a
i
ni
n
g
r
i
ng
S
t
eel
950
.
1
V
a
l
v
e
sp
r
i
n
g
9
6
-
2
.
1
Pad
l
ockab
l
e
p
l
a
t
e
Po
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yca
r
bona
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S
M
60
/
0
970
.
1
I
den
tit
y
p
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Adhes
i
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po
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yes
t
er

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Installation and commissioning of the electropneumatic actuators must be
carried out in accordance with instrumentation professional standards, and
in particular:
Warnings
CAUTION !
Piping:
When commissioning a new or modified installation, the piping must be
blown through before connecting the actuator in order to clear the circuit
of any impurities, which cannot be avoided during construction (iron filings,
scale, Teflon, welding flux, etc.).
Electric wiring: The power supply voltage and the value of the control
signal must be chec- ked before final connection.
SMARTRONIC MA box:
The covers and housings of the unit must be properly closed to protect the
contents from humidity and, generally, from the outer atmosphere
(”aggressive” atmosphere, dust, etc.) and any incidents which could
damage the internal parts.
Connection by cable gland:
When the electric connection is made through a cable gland, make sure
that:
- the cable gland is suitable for the cable diameter
- the cable gland is correctly tightened on the cable
The pneumatic connection must be provided according to the product specification.
(see IV -I Pneumatic connection)
Never exceed the values indicated in this manual!
This box is an electrical device which contains pressurized gas components. As such, it may be a source of
danger for property or even personnel. Exceeding the values indicated could result in damage.
Never uncouple or dismantle the SMARTRONIC MA box or its accessories when pressurised or
powered up.
Always make sure that the actuator and positioner reservoirs are decompressed before dismantling the dis-
tributor, its solenoid valves or the unit itself.
Also, always check that the power supply is disconnected from its source before any dismantling.
During checks in the workshop or on site, the valve associated with the actuator and positioner must
be operated from fully open to fully closed.
This operation could present a very high risk of injury unless minimum safety measures are taken to
prevent access between the disc and the seat.

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C onten ts
Page
I - Introduction 7
I-1 General 7
I-2 Operating principle 7
I-3 Technical characteristics 8
II - Assembly on pneumatic actuator 9
II -1 ACTAIR 3 to 200, ACTAIR NG 2 to 160, DYNACTAIR 1.5 to 100 and DYNACTAIR NG 1 to 80 9
II -2 ACTAIR NG 240 to 700 et DYNACTAIR NG 120 to 350 10
II -2 ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators 11
II – 3 Linear actuators 12
III -Assembling the SMARTRONIC MA/Actuator assembly on the valve 14
IV - Pneumatic supply 14
IV -1 Pneumatic connection 14
IV -2 Mechanical adjustment of the operating time 15
IV -3 Safety position on loss of current 16
V - Electric connections 18
V- 1 Connection housing 18
V- 2 Connections to the 4- 20mA current loop 18
V- 3 End stop connection 19
V- 4 Feed- back position (Option) 20
V- 5 HART console connection 20
VI - Local user interface 21
VI -1 Cover 21
VI -2 Main screen 22
VI -3 Submenu screen 23
VII - Implementing the SMARTRONIC MA 25
VII -1 Powering up 25
VII -2 Autocalibration 25
VI - 2 - 1 Adjusting the angle sensor stroke 25
VI - 2 - 2 Starting auto-calibration 26

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VII -3 Operating mode 26
VII - 3 - 1 Automatic mode 26
VII - 3 - 2 Manual mode 27
VII - 3 - 3 HART mode 27
VII -4 Adjusting the end stop detectors 28
VII -5 function of the SMARTRONIC MA positioner 29
VII - 5 - 1 Manual calibration 29
VII - 5 - 1 - 1 Positioning stroke 29
VII - 5 - 1 - 2 Positioning dead band 30
VII - 5 - 1 - 3 Positioner gain 30
VII - 5 - 2 Adjusting the setpoint according to the 4- 20 mA signal 31
VII - 5 - 3 Adjusting the valve closing direction 31
VII - 5 - 4 Safety position by lack of power 32
VII - 5 - 5 Configuring the main screen display 32
VII - 5 - 6 Product diagnosis 32
VII - 5 - 7 Configuring the main screen display 33
VII - 5 - 8 Displaying HART version - addressing dat 33
VII - 5 - 9 HART compatibility 33
VIII - HART parameters 34
VIII -1 Installing the Device Description (DD) file 34
VIII - 1 - 1 SDC625 34
VIII - 1 - 2 Pocket 375 34
VIII - 1 - 3 Simatic PDM 34
VIII -2 Global organisation 34
VIII -3 Detail of the file tree structure content 35
VIII - 3 - 1 ”KSB Hart Positioner” directory 35
VIII - 3 - 2 ”Operation” directory 35
VIII - 3 - 2 - 1 ”System” directory 35
VIII - 3 - 2 - 2 ”Endstop sensors” directory 35
VIII - 3 - 2 - 3 ”HART setpoint” directory 36
VIII - 3 - 3 ”Diagnosis” directory 36
VIII - 3 - 3 - 1 ”Number of Operations” directory 36
VIII - 3 - 3 - 2 ”Run time” directory 36
VIII - 3 - 4 ”Settings” directory 36
VIII - 3 - 4 - 1 ”Regulator” directory 36
VIII - 3 - 4 - 2 ”O/C fct point” directory 37
VIII - 3 - 4 - 3 ”Closing direction” directory 37
VIII - 3 - 4 - 4 ”Safety position” directory 37
VIII - 3 - 4 - 5 ”Ana. In/Out calib.” directory 37
VIII - 3 - 5 ”Info” directory 38
VIII - 3 - 5 - 1 ”Device” directory 38
VIII - 3 - 5 - 2 ”Positioner” directory 38
VIII - 3 - 5 - 3 ”Actuator” directory 38
VIII - 3 - 5 - 4 ”Valve” directory 39
VIII - 3 - 5 - 5 ”HART” directory 39
IX - Operating faults - Causes and solutions 40
X - Codes 41
XI - Spare parts kit 42

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I - Introduction
I -- 1 General
This manual describes the SMARTRONIC MA positioner. This device is designed to control the quarter- turn actuators
of the ACTAIR and DYNACTAIR range by direct surface mounting on the standardized VDI/VDE 3845 interface. It
provides both the direct pneumatic and mechanical link with the actuator chambers.
The positioner can also be mounted on any other VDI/VDE 3845 actuator using an adapter kit (see §XII - Spare parts kit)
I - 2 Operating principle
This device is asequential digital positioner. Itis equipped with anon/off 3- position actuator control distributor with
valves. On loss of electrical power, the valve moves to the safety position configured when ordering the
SMARTRONIC MA positioner.
The actuator is positioned by energizing either of the control solenoid valves.
These solenoid valves are controlled by the electronic board which reacts according to the difference between the
position (angle sensor signal) and the control signal by adopting one of the three possible states:
Positive difference = Opening
Zero difference = Position held (no action)
Negative difference = Closing
The control is of the PWM (Pulse Width Modulation) type. Using a fixed basic frequency (Fo), the principle consists in
modulating the pulse width according to the position/set point difference.
1
Zero difference 0 time
Fo
1
Large difference
0
dt
time
1
Small d iffere n ce
0
dt
time

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I - 3 Technical Characteristics
Electric connections Accepts flexible conductors with end connector and with insulating entry cone
of cross- section 0.25 mm2to 0,5 mm2
Weight 1,70 Kg
Environment
Standard protection class IP 67 according to EN 60529
Electromagnetic Compatibility Complies with European directive EMC 2004/108/EC according to standards
NF EN 61000- 6- 2 et NF EN 61000- 6- 4
Climatic class - Storage temperature: - 30 ° C to + 80 ° C
- Working temperature: - 20 ° C to + 80 ° C
Vibrations - According to IEC 68- 2- 6 Test Fc
Pneumatic distribution
Pressure connection Port 1/4” gas marked ”P” equipped with an internal filter on the base
Centralized exhaust connection Port 1/4” gas marked ”E” equipped with a silencer or connectable to exhaust
network
Operating pressure 2 to 7 bar
Filtration level ISO 8573-1 (2001) Class 4 (< 15  m)
Dew point ISO 8573-1 (2001) Class 4 (<3 ° C and in all cases <5 ° C at ambient temperature)
Lubrication ISO 8573-1 (1991) Class 4 permanent (25mg/m3 admitted for 24h max)
Maximum flow rate 300 Nl/min (at 25 ° C)
Pneumatic consumption when idle < 0,4 Nl/min (at 25 ° C)
Electronic system
Electrical supply By 4- 20 mA current loop
Consumption from 40 mW (under 4mA) to 200mW (under 20mA)
Control signal 4 -- 20 mA
Minimum operating current 3,8 mA
Required load voltage 10 VDC
Protection against polarity inversions yes (up to 20 VDC)
Protection against over-voltage yes
Load resistance 500 to 515 Ohm under 20 mA
Static destruction limit 40 mA
Positioning characteristics
Hysteresis + dead band <  1%
Linearity <  1%
Repeatability <  0,5%
Variation law Linear
Offset adjustment (zero) and full scale
adjustment
Manual adjustments using the interface screen+buttons
Standard direct action or indirect action - Dead band and gains automatically adjusted - Auto-calibration by pushbuttons
Position recopy (option)
Output 4- 20 mA two- wire, with galvanic / electronic isolation
Sampling period 0,4 seconds
Resolution CAN 16 bits
Linearity <  0,01%
Temperature effect from Tmin to Tmax < 0,05% - 10 ° C
Position detectors (option)
Adjustment on all the travel by cams
Inductive proximity detectors, mechanical micro switches or ATEX- certified inductive proximity detectors

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II - Assembly on pneumatic actuator
II - 1 ACTAIR 3 to 200, ACTAIR NG 2 to 160,
DYNACTAIR 1.5 to 100 et DYNACTAIR NG 1 to 80
A- Check that the actuator has both plugs (item 1) on the external supply holes.
B- Remove the two screws with seals (item 2) (TORX T20 screwdriver).
C- Separate the unit (item 10) from the base (item 5) by unscrewing the 6 screws (item 11) (TORX T20 screwdriver).
D- Remove distribution plate A or B (item 8) with both gaskets, item 9.
E- Attach the base (item 5) to the actuator with the 4 screws (item 6) (TORX T20 screwdriver).
Tightening torque = 2.5 Nm
Check the correct position of the seal, item 4.
F- Reposition distribution plate A or B (item 8) with its two seals, item 9
Check the correct position of the seal, item 9.
G- Position the unit (item 10) on the base (item 5) taking care to engage the column (item 12) with the actuator shaft
(item 3) and tighten the 6 M4 screws (item 11) (TORX T20 screwdriver).
Check the correct position of the seal, item 7.
A
d
a
p
tati
o
n
k
i
t
f
o
r
ACTAIR NG and
DYNACTAIR NG

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II – 2 ACTAIR NG 240 à 700 et DYNACTAIR NG 120 à 350
A- Position the adaptations elements for ACTAIR NG and DYNACTAIR NG B- Fix the adapter kit plate to the actuator
interface with 4 M5 screws
C- Separate the unit (item 9) from the base (item 4) by unscrewing the 6 screws (item 10) (TORX T20
screwdriver). D- Remove distribution plate A or B (item 7) with its two seals (item 5).
E- Fix the base (item 4) to the actuator using 4 M5 screws + seals + washers (item 5) (TORX T20 screwdriver).
Tightening torque = 2.5 Nm
Check the correct position of the seal (item 3).
F- Reposition distribution plate A or B (item 7) with its two seals (item 8).
Check the correct position of the seal (item 8).
G- Position the unit (item 9) on the base (item 4) taking care to engage the column (item 11) with the adapter and tighten the 6
M4 screws (item 10) (TORX T20 screwdriver).
Check the correct position of the seal (item 6).
A
d
a
p
tati
o
n
k
i
t
f
o
r
ACTAIR NG and
DYNACTAIR NG