KSB Etanorm SYT Installation instructions

Thermal Oil / Hot Water Pump
Etanorm SYT
Installation/Operating Manual

Legal information/Copyright
Installation/Operating Manual Etanorm SYT
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 12/06/2018

Contents
3 of 84
Etanorm SYT
Contents
1 General.................................................................................................................................................... 7
1.1 Principles ...........................................................................................................................................................7
1.2 Installation of partly completed machinery....................................................................................................7
1.3 Target group.....................................................................................................................................................7
1.4 Other applicable documents............................................................................................................................7
1.5 Symbols .............................................................................................................................................................7
1.6 Key to safety symbols/markings.......................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 General..............................................................................................................................................................9
2.2 Intended use .....................................................................................................................................................9
2.3 Personnel qualification and training...............................................................................................................9
2.4 Consequences and risks caused by non-compliance with this manual .......................................................10
2.5 Safety awareness ............................................................................................................................................10
2.6 Safety information for the operator/user.....................................................................................................10
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................11
2.9 Explosion protection ......................................................................................................................................11
2.9.1 Marking ..............................................................................................................................................11
2.9.2 Temperature limits.............................................................................................................................11
2.9.3 Monitoring equipment......................................................................................................................12
2.9.4 Operating limits .................................................................................................................................12
3 Transport/Temporary Storage/Disposal............................................................................................. 13
3.1 Checking the condition upon delivery..........................................................................................................13
3.2 Transport.........................................................................................................................................................13
3.3 Storage/preservation......................................................................................................................................14
3.4 Return to supplier...........................................................................................................................................14
3.5 Disposal ...........................................................................................................................................................15
4 Description of the Pump (Set)............................................................................................................. 16
4.1 General description ........................................................................................................................................16
4.2 Product Information as per Regulation No. 547/2012 (for water pumps with a maximum shaft power of
150kW) implementing "Ecodesign" Directive 2009/125/EC........................................................................16
4.3 Designation.....................................................................................................................................................16
4.4 Name plate......................................................................................................................................................17
4.5 Design details..................................................................................................................................................18
4.6 Configuration and function...........................................................................................................................19
4.7 Noise characteristics .......................................................................................................................................20
4.8 Dimensions and weights ................................................................................................................................20
4.9 Scope of supply...............................................................................................................................................20
5 Installation at Site................................................................................................................................ 22
5.1 Checks to be carried out prior to installation...............................................................................................22
5.2 Installing the pump set ..................................................................................................................................22
5.2.1 Installation on the foundation..........................................................................................................23
5.2.2 Installation without foundation .......................................................................................................24
5.3 Piping ..............................................................................................................................................................24
5.3.1 Connecting the piping.......................................................................................................................24
5.3.2 Permissible forces and moments at the pump nozzles....................................................................26
5.3.3 Vacuum balance line..........................................................................................................................28
5.3.4 Auxiliary connections.........................................................................................................................29
5.4 Enclosure/insulation .......................................................................................................................................31
5.5 Checking the coupling alignment .................................................................................................................31
5.6 Aligning the pump and motor ......................................................................................................................32
5.6.1 Motors with adjusting screw.............................................................................................................33
5.6.2 Motors without adjusting screw .......................................................................................................33

Contents
4 of 84 Etanorm SYT
5.7 Electrical connection ......................................................................................................................................34
5.7.1 Setting the time relay........................................................................................................................35
5.7.2 Earthing..............................................................................................................................................35
5.7.3 Connecting the motor .......................................................................................................................35
5.8 Checking the direction of rotation................................................................................................................36
6 Commissioning/Start-up/Shutdown................................................................................................... 37
6.1 Commissioning/Start-up.................................................................................................................................37
6.1.1 Prerequisites for commissioning/start-up .........................................................................................37
6.1.2 Quench liquid supply.........................................................................................................................37
6.1.3 Priming and venting the pump.........................................................................................................37
6.1.4 Final check..........................................................................................................................................38
6.1.5 Start-up...............................................................................................................................................39
6.1.6 Checking the shaft seal......................................................................................................................40
6.1.7 Shutdown ...........................................................................................................................................40
6.2 Operating limits..............................................................................................................................................41
6.2.1 Ambient temperature........................................................................................................................41
6.2.2 Frequency of starts.............................................................................................................................42
6.2.3 Fluid handled .....................................................................................................................................42
6.2.4 Permissible speed...............................................................................................................................43
6.3 Shutdown/storage/preservation ....................................................................................................................43
6.3.1 Measures to be taken for shutdown ................................................................................................43
6.4 Returning to service .......................................................................................................................................43
7 Servicing/Maintenance........................................................................................................................ 45
7.1 Safety regulations...........................................................................................................................................45
7.2 Servicing/Inspection........................................................................................................................................46
7.2.1 Supervision of operation...................................................................................................................46
7.2.2 Inspection work..................................................................................................................................48
7.2.3 Lubricating the rolling element bearing ..........................................................................................49
7.2.4 Lubricating the plain bearing ...........................................................................................................50
7.3 Drainage/cleaning ..........................................................................................................................................50
7.4 Dismantling the pump set..............................................................................................................................50
7.4.1 General information/Safety regulations...........................................................................................50
7.4.2 Preparing the pump set.....................................................................................................................51
7.4.3 Removing the motor..........................................................................................................................51
7.4.4 Removing the back pull-out unit ......................................................................................................51
7.4.5 Removing the impeller ......................................................................................................................52
7.4.6 Removing the shaft seal ....................................................................................................................52
7.4.7 Removing the plain bearing..............................................................................................................54
7.5 Reassembling the pump set...........................................................................................................................54
7.5.1 General information/Safety regulations...........................................................................................54
7.5.2 Fitting the plain bearing ...................................................................................................................55
7.5.3 Installing the shaft seal......................................................................................................................56
7.5.4 Fitting the impeller............................................................................................................................58
7.5.5 Installing the back pull-out unit .......................................................................................................59
7.5.6 Mounting the motor .........................................................................................................................59
7.6 Tightening torques.........................................................................................................................................59
7.6.1 Tightening torques for the pump.....................................................................................................59
7.6.2 Tightening torques for the pump set ...............................................................................................61
7.7 Spare parts stock.............................................................................................................................................61
7.7.1 Ordering spare parts..........................................................................................................................61
7.7.2 Recommended spare parts stock for 2 years' operation to DIN24296 ..........................................62
7.7.3 Interchangeability of pump components.........................................................................................63
8 Trouble-shooting.................................................................................................................................. 65
9 Related Documents.............................................................................................................................. 67
9.1 Exploded views and lists of components ......................................................................................................67
9.1.1 Etanorm SYT, bearing bracket WS_25_LS.........................................................................................67
9.1.2 Etanorm SYT, Lagerträger WS_25_LS mit Doppelgleitringdichtung ..............................................68

Contents
5 of 84
Etanorm SYT
9.1.3 Etanorm SYT, Lagerträger WS_35_LS / WS_55_LS............................................................................69
9.1.4 Etanorm SYT, Lagerträger WS_35_LS / WS_55_LS mit Doppelgleitringdichtung...........................70
9.1.5 Etanorm SYT, Lagerträger WS_25_LS / WS_55_LS mit SiC-Gleitlager .............................................71
9.1.6 Etanorm SYT, Lagerträger WS_35_LS mit SiC-Gleitlager .................................................................71
9.2 Examples of mechanical seal connections.....................................................................................................72
9.2.1 Auxiliary connections for double mechanical seal...........................................................................72
9.2.2 Auxiliary connections for double mechanical seal and monitoring equipment............................73
9.2.3 Auxiliary connections for single mechanical seal and monitoring equipment..............................73
9.3 Spare parts list ................................................................................................................................................75
10 EU Declaration of Conformity............................................................................................................. 77
11 Certificate of Decontamination........................................................................................................... 78
Index ..................................................................................................................................................... 79

Glossary
6 of 84 Etanorm SYT
Glossary
Back pull-out design
The complete back pull-out unit can be pulled out
without having to remove the pump casing from
the piping.
Back pull-out unit
Pump without pump casing; partly completed
machinery
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Discharge line
The pipeline which is connected to the discharge
nozzle
Hydraulic system
The part of the pump in which the kinetic energy
is converted into pressure energy
Pool of pumps
Customers/operators’ pumps which are purchased
and stored regardless of their later use.
Pump
Machine without drive, additional components or
accessories
Pump set
Complete pump set consisting of pump, drive,
additional components and accessories
Suction lift line/suction head line
The pipeline which is connected to the suction
nozzle

1 General
7 of 84
Etanorm SYT
1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover.
The manual describes the proper and safe use of this equipment in all phases of
operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump set and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
1.2 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.3 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page9)
1.4 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
General arrangement drawing/
outline drawing
Description of mating and installation dimensions
for the pump (set), weights
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General assembly drawing1) Sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other documentation for
accessories and integrated machine parts
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components1) Description of all pump components
Drawing for assembly1) Sectional drawing of the installed shaft seal
For accessories and/or integrated machinery components observe the relevant
manufacturer's product literature.
1.5 Symbols
Table2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1) If agreed upon in scope of supply

1 General
8 of 84 Etanorm SYT
Symbol Description
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1.6 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EU Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

2 Safety
9 of 84
Etanorm SYT
2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
Information attached directly to the product must always be complied with and kept
in a perfectly legible condition at all times. This applies to, for example:
▪Arrow indicating the direction of rotation
▪Markings for connections
▪Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this operating manual.
2.2 Intended use
▪The pump (set) must only be operated in the fields of application and within the
use limits specified in the other applicable documents.
▪Only operate pumps/pump sets which are in perfect technical condition.
▪Do not operate the pump (set) in partially assembled condition.
▪Only use the pump to handle the fluids described in the data sheet or product
literature of the pump model or variant.
▪Never operate the pump without the fluid to be handled.
▪Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪Observe the minimum flow rate and maximum flow rate indicated in the data
sheet or product literature (to prevent overheating, mechanical seal damage,
cavitation damage, bearing damage, etc).
▪Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.3 Personnel qualification and training
All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.

2 Safety
10 of 84 Etanorm SYT
2.4 Consequences and risks caused by non-compliance with this manual
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪Do not remove any protective equipment (e.g. contact guards) during operation.
▪Provide the personnel with protective equipment and make sure it is used.
▪Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪Modifications or alterations of the pump (set) are only permitted with the
manufacturer's prior consent.
▪Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪The operator ensures that maintenance, inspection and installation is performed
by authorised, qualified specialist personnel who are thoroughly familiar with
the manual.
▪Only carry out work on the pump (set) during standstill of the pump.
▪Only perform work on the pump set when it has been disconnected from the
power supply (de-energised).
▪The pump (set) must have cooled down to ambient temperature.
▪Pump pressure must have been released and the pump must have been drained.

2 Safety
11 of 84
Etanorm SYT
▪When taking the pump set out of service always adhere to the procedure
described in the manual. (ðSection6.1.7,Page40) (ðSection6.3,Page43)
▪Decontaminate pumps which handle fluids posing a health hazard.
(ðSection7.3,Page50)
▪As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.1,Page37)
2.8 Unauthorised modes of operation
Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
(ðSection2.2,Page9)
2.9 Explosion protection
!DANGER
Always observe the information on explosion protection given in this section when
operating the product in potentially explosive atmospheres.
Only pumps/pump sets marked as explosion-proof and identified as such in the data
sheet may be used in potentially explosive atmospheres.
Special conditions apply to the operation of explosion-proof pump sets to EU
Directive 2014/34/EU (ATEX).
Especially adhere to the sections in this manual marked with the symbol opposite and
the following sections, (ðSection2.9.1,Page11) to (ðSection2.9.4,Page12)
The explosion-proof status of the pump set is only assured if the pump set is used in
accordance with its intended use.
Never operate the pump set outside the limits stated in the data sheet and on the
name plate.
Prevent impermissible modes of operation at all times.
2.9.1 Marking
Pump The marking on the pump refers to the pump part only.
Example of such marking:
II 2 G c TX (EN13463-1) or EX II 2G Ex h IIC T5-T1 Gb (ISO80079-36)
Refer to the individual Temperature Limits table for the temperatures permitted for
the individual pump variants. (ðSection2.9.2,Page11)
The pump complies with the requirements of type of protection constructional safety
"c" to ISO80079-37.
Shaft coupling An EC manufacturer's declaration is required for the shaft coupling; the shaft
coupling must be marked accordingly.
Motor The motor must be considered separately.
2.9.2 Temperature limits
In normal pump operation, the highest temperatures are to be expected on the
surface of the pump casing, at the shaft seal and in the bearing areas.
The surface temperature at the pump casing corresponds to the temperature of the
fluid handled. If the pump is heated in addition, the operator of the system is
responsible for observing the specified temperature class and fluid temperature
(operating temperature).
The table below lists the temperature classes and the resulting theoretical
temperature limits of the fluid handled (a possible temperature rise in the shaft seal
area has already been taken into account).
The temperature class specifies the maximum permissible temperature at the surface
of the pump set during operation.
For the permissible operating temperature of the pump in question refer to the data
sheet.

2 Safety
12 of 84 Etanorm SYT
Table4: Temperature limits
Temperature class to EN 13463-1 or ISO
80079-36
Maximum permissible
fluid temperature
T1 Temperature limit of the pump
T2 280°C
T3 185°C
T4 120°C
T5 85°C
T6 Only after consultation
with the manufacturer
In the following cases and if ambient temperatures are higher, contact the
manufacturer.
Temperature class T5 Compliance with temperature class T5 is warranted for the area of the rolling
element bearings based on an ambient temperature of 40 °C, assuming that the
pump set is properly serviced and operated and that the surfaces in the bearing area
are freely exposed to the atmosphere.
Temperature class T6 If temperature class and T6 has to be complied with, special measures may have to be
taken with regard to the bearing temperature.
Misuse, malfunctions or non-compliance with the instructions may result in
substantially higher temperatures.
If the pump is to be operated at a higher temperature, if there is no data sheet or if
the pump is part of a pool of pumps, contact KSB for the maximum permissible
operating temperature.
2.9.3 Monitoring equipment
The pump (set) must only be operated within the limits specified in the data sheet
and on the name plate.
If the system operator cannot warrant compliance with these operating limits,
appropriate monitoring devices must be used.
Check whether monitoring equipment is required to ensure that the pump set
functions properly.
Contact KSB for further information about monitoring equipment.
2.9.4 Operating limits
The minimum flows indicated in (ðSection6.2.3.1,Page42) refer to water and
water-like fluids handled. Longer operating periods with these fluids and at the flow
rates indicated will not cause an additional increase in the temperatures at the pump
surface. However, if the physical properties of the fluids handled are different from
water, it is essential to check whether an additional heat build-up may occur and if
the minimum flow rate must therefore be increased. The calculation formula in
(ðSection6.2.3.1,Page42) can be used to check whether additional heat build-up
may lead to a dangerous temperature increase at the pump surface.

3 Transport/Temporary Storage/Disposal
13 of 84
Etanorm SYT
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷Always transport the pump (set) in the specified position.
▷Never attach the suspension arrangement to the free shaft end or the motor
eyebolt.
▷Observe the information about weights, centre of gravity and fastening points.
▷Observe the applicable local accident prevention regulations.
▷Use suitable, permitted lifting accessories, e.g. self-tightening lifting tongs.
To transport the pump/pump set or back pull-out unit suspend it from the lifting
tackle as shown.
Fig.1: Transporting the back pull-out unit
Fig.2: Transporting the pump
≤ 90 °
Fig.3: Transporting the pump set

3 Transport/Temporary Storage/Disposal
14 of 84 Etanorm SYT
≤ 90 °
Fig.4: Transporting the pump on the baseplate
3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage due to humidity, dirt or vermin
Corrosion/contamination of the pump (set)!
▷For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump!
▷Clean and cover pump openings and connections as required prior to putting
the pump into storage.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
Rotate the shaft by hand once a month, e.g. via the motor fan.
If properly stored indoors, the pump set is protected for a maximum of 12 months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, the shutdown measures
must be adhered to. (ðSection6.3.1,Page43)
3.4 Return to supplier
1. Drain the pump as per operating instructions. (ðSection7.3,Page50)
2. Flush and clean the pump, particularly if it has been used for handling noxious,
explosive, hot or other hazardous fluids.
3. If the pump has handled fluids whose residues could lead to corrosion damage
in the presence of atmospheric humidity or could ignite upon contact with
oxygen also neutralise the pump and blow through with anhydrous inert gas to
ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pump.
Indicate any safety measures and decontamination measures taken.
(ðSection11,Page78)
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination

3 Transport/Temporary Storage/Disposal
15 of 84
Etanorm SYT
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷Collect and properly dispose of flushing fluid and any fluid residues.
▷Wear safety clothing and a protective mask if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.

4 Description of the Pump (Set)
16 of 84 Etanorm SYT
4 Description of the Pump (Set)
4.1 General description
Pump for handling liquids in heat transfer systems (DIN 4754) or for hot water
circulation.
4.2 Product Information as per Regulation No. 547/2012 (for water pumps
with a maximum shaft power of 150kW) implementing "Ecodesign"
Directive 2009/125/EC
▪This product is designed for use above 120°C only.
▪Further technical data see data sheet.
4.3 Designation
Table5: Designation example
Position
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
E T N Y 0 5 0 - 0 3 2 - 1 2 5 1 S G S D B 0 8 L D 2 0 0 7 5 2 B P D 2 E M
See name plate and data sheet See data sheet
Table6: Designation key
Position Code Description
1-4 Pump type
ETNY Etanorm SYT
5-16 Size, e.g.
050 Nominal suction nozzle diameter [mm]
032 Nominal discharge nozzle diameter [mm]
1251 Nominal impeller diameter [mm]
17 Pump casing material
E Cast steel GP240GH+N / A216 GR WCB
S Nodular cast iron EN-GJS-400-15
18 Impeller material
C Stainless steel 1.4408 / A743 CF8M
E Cast steel GP240GH+N / A216 GR WCB
G Cast iron EN-GJL-250/A48 CL 35B
19 Design
S Standard
X Non-standard (BT3D, BT3)
20 Casing cover
D Casing cover
21 Shaft seal type
B Dead-end arrangement
22-23 Seal code, single mechanical seal
08 AQ1VGG M32N69
Seal code, double mechanical seal in back-to-back arrangement
25 AQ1VGG M32N67
AQ1VGG M32N67
24 Bearing bracket
L Version for heat transfer fluid, with leakage barrier
Y Version for heat transfer fluid
25 Scope of supply
A Pump only (Fig.0)

4 Description of the Pump (Set)
17 of 84
Etanorm SYT
Position Code Description
25 B Pump, baseplate
C Pump, baseplate, coupling, coupling guard
D Pump, baseplate, coupling, coupling guard, motor
26 Shaft unit
2 Shaft unit 25, bearing bracket LS (standard)
3 Shaft unit 35, bearing bracket LS (standard)
5 Shaft unit 55, bearing bracket LS (standard)
27-30 Motor rating PN [kW]
0075 0,75
... ...
1320 132,00
31 Number of motor poles
32 Product generation
B Etanorm SYT 2014
33-36 PumpDrive
PD2 PumpDrive2
PD2E PumpDrive2Eco
37 PumpMeter
M PumpMeter
4.4 Name plate
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
ZN 3823 - 217Mat. No. 01216137
ETNY 050-032-160 SG DB08LB2
ETANORM SYT 4755698 Ø 174 mm
9971234567 000100 / 01
Q 30,00 m³/h H 34,00 m
v 1,0 mm²/s n 2900 min⁻¹ 2018
η --,-%
1
2
3
4
5
6
7
8
9
10
11
Fig.5: Name plate (example)
1 Type series code, size and version 2 Type series
3 KSB order No., order item No. and
consecutive No.
4 Flow rate
5 Kinematic viscosity of the fluid
handled
6 Material number (if applicable)
7 Impeller diameter 8 Head
9 Speed 10 Year of construction
11 Efficiency (see data sheet)

4 Description of the Pump (Set)
18 of 84 Etanorm SYT
4.5 Design details
Design
▪Volute casing pump
▪Horizontal installation
▪Back pull-out design
▪Single-stage
▪Dimensions and ratings to EN733
Pump casing
▪Radially split volute casing
▪Volute casing with integrally cast pump feet
▪Replaceable casing wear rings
Shaft seal
▪Reinforced single mechanical seal
▪Reinforced double mechanical seal
▪To EN12756
Impeller type
▪Closed radial impeller with multiply curved vanes
Bearings
Drive end:
▪Grease-packed deep groove ball bearing
Pump end:
▪Carbon bearing / SiC/SiC bearing lubricated by fluid handled
Automation
Automation options:
▪PumpDrive (motor-mounted model)2)
▪PumpDrive (wall-mounted, cabinet mounted)3)
▪KSBSuPremE
Verwendete Lager
Table7: Übersicht
Version Lagerträger Pumpenseite Antriebsseite
Gleitlager Standard
(Fördermediumsschmierung)
WS_25_LS Kohle (KHK) [Evaluation
Error]
WS_35_LS Kohle (KHK) [Evaluation
Error]
WS_55_LS Kohle (KHK) [Evaluation
Error]
Gleitlager optional
(Fördermediumsschmierung)
WS_25_LS SiC / SiC [Evaluation
Error]
WS_35_LS SiC / SiC [Evaluation
Error]
WS_55_LS SiC / SiC [Evaluation
Error]
2) For fluid temperatures ≤140°C only
3) For fluid temperatures >140°C only

4 Description of the Pump (Set)
19 of 84
Etanorm SYT
Version Lagerträger Pumpenseite Antriebsseite
Wälzlager (Fettschmierung /
Dauerfettfüllung Klüber Asonic
HQ 72-102)
WS_25_LS [Evaluation
Error]
DIN 625
WS_35_LS [Evaluation
Error]
DIN 625
WS_55_LS [Evaluation
Error]
DIN 625
Static sealing elements
zwischen:
▪Spiralgehäuse und Druckdeckel
▪Druckdeckel und Lagerträger
4.6 Configuration and function
1 2 3 4 5
6
7 8 9 10 11
Fig.6: Sectional drawing
1 Clearance gap 2 Discharge nozzle
3 Casing cover 4 Shaft
5 Bearing bracket 6 Lip seal
7 Suction nozzle 8 Impeller
9 Plain bearing 10 Shaft seal
11 Rolling element bearing, drive end
Design The pump is designed with an axial fluid inlet and a radial outlet. The hydraulic
system runs in its own bearings and is connected to the motor by a shaft coupling.
Function The fluid enters the pump axially via the suction nozzle (7) and is accelerated
outward by the rotating impeller (8). In the flow passage of the pump casing the
kinetic energy of the fluid is converted into pressure energy. The fluid is pumped to
the discharge nozzle (2), where it leaves the pump. The clearance gap (1) prevents
any fluid from flowing back from the casing to the suction nozzle. At the rear side of

4 Description of the Pump (Set)
20 of 84 Etanorm SYT
the impeller, the shaft (4) enters the hydraulic system via the casing cover (3). The
shaft passage through the bearing bracket is sealed to atmosphere with a shaft seal
(10). The shaft runs in a plain bearing and a rolling element bearing (9 and 11); the
bearings are supported by a bearing bracket (5) joined to the pump casing and/or
casing cover.
Sealing The pump is sealed by a reinforced mechanical seal with standardised installation
dimensions.
If the pump is fitted with a double mechanical seal, the pump is connected to a
quench pot. The quench liquid supplied from the quench pot serves to prevent any
leakage of the fluid handled to atmosphere. It also prevents any contact between the
fluid and the lubricating grease of the rolling element bearing, especially for fluids
which have a tendency to creep.
4.7 Noise characteristics
Table8: Surface sound pressure level LpA
4)5)
Rated power
input
PN
[kW]
Pump Pump set
960rpm
[dB]
1450rpm
[dB]
2900rpm
[dB]
960rpm
[dB]
1450rpm
[dB]
2900rpm
[dB]
0,55 46 47 48 54 55 64
0,75 48 48 50 56 57 64
1,1 49 50 52 59 60 64
1,5 51 52 54 59 60 69
2,2 53 54 56 63 64 69
3 54 55 57 63 64 71
4 56 57 59 61 62 73
5,5 58 59 61 67 68 72
7,5 59 60 62 67 68 72
11 61 62 64 68 69 75
15 63 64 66 68 69 75
18,5 64 65 67 69 70 75
22 65 66 68 71 72 78
30 66 67 70 70 71 79
37 67 68 71 70 71 79
45 68 69 72 71 73 79
55 69 70 73 72 74 79
75 - 72 75 - 75 82
90 - 73 76 - 76 82
110 - 74 77 - 77 82
4.8 Dimensions and weights
For dimensions and weights please refer to the general arrangement drawing/outline
drawing of the pump/pump set.
4.9 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪Pump
▪Baseplate
▪Coupling
4) Spatial average; as per ISO 3744 and EN 12639; valid for pump operation in the Q/Qopt = 0.80 - 1.1 range and for non-
cavitating operation. If noise levels are to be guaranteed: Add +3dB for measuring and constructional tolerance.
5) Increase for 60Hz operation: 3500rpm: +3dB, 1750rpm: +1dB