KStrong AFT730042 Operator's manual

THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODELS:
BRUTE WINCH
USER INSTRUCTION MANUAL
AFT730020, AFT730040, AFT730042, AFT730042SS,
AFT730120 and AFT730135
EN 80079-36:2016
EN 80079-37:2016

Brute winche
comply with this Directive through the Harmonized European Standard EN1496 Class A [AFT730020 & AFT730040].
1. PERFORMANCE AND LIMITATIONS OF USE:
These Winches have been tested in accordance with EN 1496:2017 and have achieved the following performance levels:
s are classed as rescue lifting devices by the European Machinery Directive 2006/42/EC and have been shown to
EN 1496:2017 test RESULT/COMMENT
4.2 Ergonomics Force applied to handle to lift 136Kg is 140kN
4.3 Material & constructions No sharp edges or burrs that could add additional risk to user
4.5 Dynamic Performance
& function test for class B
136 Kg mass held, Peak Arrest force : 3.0 kN, Arrest
distance : 2.17m following Dynamic performance,
204Kg & 30Kg could be raised and lowered on lifting
device. On release of handle the arrest distance : 0mm
4.6 Static strength 13.4kN sustained for 3 mins without failure
4.7 Corrosion Resistance Corrosion test in accordance with ISO 9227:2012,
48 Hrs (Pass)
Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions
must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the user's
reference at all times. Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
Winch :
ŸTo be used for raising or lowering of a person or material into confined spaces.
ŸComes with pre-installed mounting plate compatible with the mounting bracket fixed
on the leg of the Tripod and can also be fitted to Extreme Davit Systems.
ŸMaximum lifting load capacity as per EN 1496:140 kgs as per machinery directive
2006/42/EC:250 kgs
ŸConsists of Screw Locking Karabiner (AFC601100) as a Connector.
ŸConforms to EN 1496:2017 (Class A).
ŸMust be used with a Retractable Fall Arrest Block when using as a Personal Winch
raising or lowering.
ŸComes with Galvanized Steel wire rope of dia 4.5mm.
ŸAlso available with the Stainless Steel Wire.
2. TECHNICAL SPECIFICATIONS:
01
Ref No.
Length
AFT730020
20m

Winch :
spaces.
ŸComes with pre-installed mounting plate compatible with the mounting
bracket fixed on the leg of the Tripod and can also be fitted to Extreme
Davit Systems
ŸComes with Galvanized Steel wire rope of dia 4.5mm.
ŸMaximum lifting load capacity as per EN 1496 : 140 kgs as per machinery
directive 2006/42/EC : 250 kgs.
ŸConsists of Screw Locking Karabiner (AFC601100) as a Connector.
ŸConforms to EN 1496:2017 (Class A).
ŸMust be used with a Retractable Fall Arrest Block when using as a
Personal Winch raising or lowering.
ŸAlso available with the Stainless Steel Wire.
ŸTo be used for raising or lowering of a person or material into confined
Ref No.
Length
AFT730040
40m
02
Winch :
wTo be used for raising or lowering of personnel or material into
Confined spaces
wComes with pre-installed mounting plate compatible with the mounting
bracket fixed on the leg of the Tripod and can also be fitted to Extreme
Davit Systems.
wComes with Galvanized Steel wire rope of dia 4.5mm
wConsists of Swivel steel snap hook as a connector
wMaximum lifting load capacity as per EN 1496:135 kgs as per
machinery directive 2006/42/EC : 250 kgs
wConforms to EN 1496:2017 (Class B)
wTo be used with Retractable fall arrester when deployed for raising or
lowering of person
wAlso available with SS Wire Rope instead of GI (AFT730042SS).
Ref No.
Length
AFT730042
20m

Winch :
To be used for raising or lowering of personnel or material into
confined spaces
Comes with pre-installed mounting plate compatible with the mounting
bracket fixed on the leg of the Tripod and can also be fitted to Extreme
Davit Systems
Comes with Galvanized Steel wire rope of dia 6mm
Consists of Swivel steel snap hook as a connector.
Maximum lifting load capacity as per EN 1496:140 kgs
Maximum lifting load capacity as per machinery directive
2006/42/EC:250 kgs
Conforms to EN 1496:2017 (Class B)
Also available with the Stainless Steel Wire.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ref No.
Length
AFT730120, AFT730135
20m , 35M
3. INSTRUCTIONS FOR INSTALLATION OF WINCH AFT730020 ON TRIPOD (AFT710007/AFT710010)
Step 05
A
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w
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e
Pull out the handle of the winch
outside and rotate it anti- clock wise
to release the steel wire. Keep on
releasing till you are able to release
enough length such that it can pass
over the pulleys of the tripod and get
suspended vertically downwards.
Place the winch on the mounting
bracket of the tripod leg and insert
the guiding pin into the slot.
Step 02
Winch
Guiding Pin
Step 06
Tripod
Head
Winch is installed and
.
now the tripod
is ready for its claimed usage
Use solid pin for locking the winch
on pre-installed mounting bracket of
tripod leg.
Step 03
Solid Pin
Step 01
Pre-installed
Mounting Bracket
Step 04
Cotter Pin
Locate the tripod leg that has pre-
installed mounting bracket for
installing the winch.
Lock the solid pin on mounting
brackets using cotter pin.
03

5. ADVICE & INFORMATION:
Ÿ
ŸEnsure that the Tripod on to which the winch is fitted is strong enough to withstand a load of 13.5 kN.
ŸEnsure that the equipment is compatible with other items when assembled into a system.
6. WARNING:
ŸEnsure that the Medical condition of the user does not affect his safety in normal and emergency use.
ŸThe equipment shall only be used by a person trained and competent in its safe use.
ŸA rescue plan shall be in place to deal with any emergencies that could arise during the work.
ŸDo not make any alterations or additions to the equipment without the manufacturer's prior written consent and that
any repair shall only be carried out by personnel trained by the manufacturer & duly authorized by him.
ŸThe equipment shall not be used outside its limitation, or for any purpose other than that for which it is intended.
It should not be used in highly acidic or basic environment.
4. INSTRUCTIONS FOR INSTALLATION OF WINCH AFT730020 ON EXTREME STAINLESS DAVIT (AFT7500)
Locate the
arm that has pre-installed mounting
bracket for installing the winch.
Place the winch on the mounting
bracket of the
arm and insert the guiding pin
into the slot.
Extreme Stainless Davit
Extreme Stainless
Davit
Use solid pin for locking the winch
on pre-installed mounting bracket
of Arm. Extreme Stainless Davit
Lock the solid pin on mounting
brackets using cotter pin.
Cotter
Pin
Step 03
Step 01
Winch
Canteliver Arm Step 02
Pull out the handle of the winch
outside and rotate it anti- clock wise
to release the steel wire. Keep on
releasing till you are able to release
enough length such that it can pass
over the pulleys of the
and get suspended
vertically downwards.
Extreme
Stainless Davit
Pass the wire to the pulley as required and insert the pin back to lock the Rope
Movement. is now ready to use.Extreme Stainless Davit
User's attachment
Element attached
to karabiners
Steel Wire
Handle
A
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w
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Step 04 Step 05
04

7. INSPECTION: Visually inspect the system before each use to ensure that it is in a serviceable condition and is operating
correctly. If during inspection, doubts are raised about the safety of the system or a component, these should be replaced
either by the manufacturer or a competent person.
8. STORAGE AND TRANSPORT: When not in use, store the winch away from heavily acidic or basic environment; Never
place heavy items on top of it. Also ensure that it is stored away from chemically hazardous environment preferably storage
should be in dry environment.
9. REPAIR: If the product becomes damaged, it will NOT provide optimum level of performance, and therefore should be
immediately removed from service. Never use the damaged product. Repair is permitted, provided that it is either done by
the manufacturer or a competent repair center or individual approved by the manufacturer.
10. CLEANING: In case of minor soiling, wipe the winch with cotton cloth or a soft brush. Do not use any abrasive material. For
0 0
intensive cleaning wash in water at a temperature between 30 C to 60 C by using a neutral detergent (pH 7). The washing
0
temperature should not exceed 60 C. Do not use acidic or basic detergents.
Cleaning and maintenance shall only be conducted in a safe area.
05
EN 80079-36:2016
EN 80079-37:2016
EN 80079-36:2016
EN 80079-37:2016
KStrong Asia Pte Ltd
33A Chander Road, Singapore 219539
KStrong Asia Pte Ltd
33A Chander Road, Singapore 219539
EN 80079-36:2016
EN 80079-37:2016
EN 80079-36:2016
EN 80079-37:2016
AFT730020 AFT730040 AFT730120 AFT730135

06
AFT730042
AFT730042(SS)

AKS/AFT730020/300523/V5
Certification Body :
SATRA Technology Centre, Wyndham Way, Telford Way, Kettering,
Northamptonshire, NN16 8SD, UK (Notified Body 0321)
For EU Declaration, please visit https://kstrong.com/asia/eu-declaration-form/
LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the Lifespan of the
product: intense use, contact with chemical substances, specially aggressive environments, extreme temperature exposure, UV exposure,
abrasions, cuts, violent impacts, bad use or maintenance.
DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at the time of
shipment and seek training from their employer's trained personnel on the proper usage of the product. Manufacturer is not liable or responsible
for any loss, damage or injury caused or incurred by any person on grounds of improper usage or installation of this product.
Periodic examination
next due date
Product
Model & type/Identification
Trade Name
Address
Identification number
Manufacturer
Tel, email into use
Year of manufacture
Purchase Date
Date first put into use
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date Name and signature
of competent person
Reason for entry
(periodic examination
or repair)
Defects noted, repairs
relevant information
carried out and other
EQUIPMENT RECORD
www.kstrong.com
USA South America ASIA
KStrong Asia Pte Ltd
33A Chander Road, Singapore 219539
Contact Email: [email protected]