KT INDUSTRIES EXCALIBER 31-5015 User manual

USER’S MANUAL
®
USER’S MANUAL
®
EXCALIBER
!Warning: Read and understand all instructions before using!
Severe personal injury could occur if the user fails to follow the
aforementioned warnings, and /or fails to follow the operating
instructions.
Familiarize yourself with the operation of the torch before lighting and
operating the torch. DANGER! Do not operate the torch if you smell
the odor of LP gas. Shut off the torch at once and check all connections
with soapy water for leaks. Do not operate the torch until all leaks are
stopped. Do not use any type of oil as a rust inhibitor. Direct the torch
only at objects you wish to ignite and burn. Provide re extinguishing
materials nearby in case of an unplanned burn. Do not leave a lighted
torch unattended. Do not lay a lighted torch on the ground. Exercise
caution on windy days since burning debris can be blown to non-burn
areas. Keep the torch ame away from the cylinder, hose and valve
connections. Do not attempt to modify the torch assembly. Do not use
cylinders without vapor withdrawal valves. Do not use non-approved
fuels. LP Gas only.
PRODUCT WARRANTY
The manufacturer’s sole obligation under this warranty is limited to making replacement or repairs
within warranty period of purchase. This warranty does not cover product malfunctions or damages
resulting from product tampering, misuse or abuse. Please follow the operating instructions carefully to
maintain this warranty. Failure to do so will void the warranty. The manufacturer shall also not be held
liable for any indirect or consequential damages arising out of the use of this product.
A copy of the original receipt are required as proof of purchase. Please carefully maintain this warranty.
This warranty is non-transferable and extends only to the original buyer purchasing the products directly
from the manufacturer or through its authorized distributors, dealers, or agents.
K-T Industries, Inc. • 3112 NW Boulevard • Sheldon, IA 51201
WARNING
Do not use the torch in windy or very dry conditions in which the torch flame or amount of material
burning may be difficult to control.
In some locations you may not be permitted to burn without a permit. Contact your local authorities
and fire department about state and local codes or permit requirements before using the torch.
When operating the torch always have a helper with proper NFPA approved fire extinguisher (or other
fire fighting apparatus of a type and size appropriate for the application and trained in its use nearby
to watch and control the burning material.
Only use this equipment outside or in large areas with enough ventilation to avoid the build up of
smoke, fumes and gases. If the air is not clear and free of smoke, fumes and gases, stop using the torch
and move the work outside or improve the ventilation.
Propane fumes may collect in an unventilated or enclosed area causing an explosive atmosphere or
one in which you cannot safely breathe.
Never use the torch on materials, coatings, solvents or chemicals which release toxic fumes when
heated or on plants such as poison ivy or poison oak.
Always wear eye protection, heavy gloves, leather shoes and heavy cotton clothing treated to be fire
retardant. Do not wear shorts or loose clothing.
Always direct flame from the torch away from your body when torch is lit. Never point the torch at
yourself or other persons while lighting or operating. Keep other persons away from torch at all times.
WARNING: This product, when used for flame processes, produces fumes or gases which contain
chemicals known to the State of California to cause birth defects, and in some cases, cancer.
Wash hands after use. (California, Health & Safety code S 2549.5 et seg.)
www.ktindustries.net
Model No. 31-5015
500,000 BTU
MUL-T-TORCH
Flint Striker
10’ Hose With
POL Safety Valve
Comfort First-
Torch Handle
®
,
Wand and Head
Torch Valve

USER’S MANUAL
®
USER’S MANUAL
®
PAGE 2
WARNING
Read and Understand All Instructions Before Using!
To protect yourself and others do not install or operate equipment before reading the instructions
presented in this manual. If you do not fully understand all or part of the instructions, contact your
supplier for support. Only trained individuals should use this equipment. Failure to follow these
instructions can result in serious injury to person and or damage to property.
ASSEMBLY INSTRUCTIONS
• Use a supply cylinder of no less than 20 lb. capacity. The cylinder must be approved by the
department of transportation and marked as such.
• Make certain that the cylinder valve is completely turned off. Remove plastic plug from valve.
• Inspect the internal threads of the cylinder valve, both ends of the hose and torch valve for any
debris. If necessary, remove debris with a dry, clean cloth.
• Check that the O-ring on the P.O.L. connection is undamaged (hose end that connects to the cylinder
valve). NOTE: Both ends of the hose, cylinder valve and torch valve have left-handed threads.
 Threadputtyand/orTeon®tapeshouldnotbeusedforconnections.
• Hand thread the hose end with the P.O.L. connection into the cylinder valve until snug. Wrench
tighten but do not over tighten.
• Secure the other end of the hose to the torch valve by using two wrenches. This is a metal-to-metal
seal: DO NOT OVER TIGHTEN.
STORAGE AND MAINTENANCE
The K-T EXCALIBER MUL-T-TORCH is a precision built piece of equipment. Maintain it properly and store
it in a secure place.
• Always make sure that the cylinder valve is closed.
• Disconnect the hose from the cylinder and install the plastic plug back into the cylinder valve.
• Do not attempt to store a “hot” or recently burned torch. Allow time for the unit to cool down.
SAFETY TIPS
• Do not attempt to cool the torch head in water or in oil.
•Neverstorethecylinderinapick-upcab,toolbox,automobiletrunk,inunventilatedconned
spaces, rooms used for habitation or near any source of heat or ignition.
• The cylinder should be stored in compliance with Chapter 5 of ANSI/NFPA pamphlet 58, the
standard for storage and handling of LP gases (see cylinder instruction).
• Do not use a cylinder that is dented, damaged or corroded.
• Protect the LP hose from hot objects, corrosive liquids or sharp objects.
• Do not use a hose that appears to be damaged
• Do not use the torch as a heating device for humans or animals.
• Do not use this torch for thawing frozen water pipes under houses. Brick and concrete can explode
if subjected to high temperatures. Do not overheat these materials while using the torch.
PAGE 3
OPERATING INSTRUCTIONS
1. Stretch the hose away from the supply cylinder. Do not tip the supply cylinder over or place undue
strain on the hose connections. Check to see that the torch valve is in the closed position.
2. Slowly open the cylinder valve 1/4 turn. You will hear the gas making a hissing sound as it enters
the hose and pressurizes it. Carefully inspect the two connections with soapy water (leak check
solution) for leaks. Bubbles indicate a leak. Do not operate equipment with any leaks. Do not use a
matchoropenametocheckforleaks.Turnoffthecylindervalveatonceiftheodorofpropaneis
detected. Never attempt to use the torch if you detect a leak. IMPORTANT NOTE: For safety, the hose
containsaninternalexcessow-checkvalveintheP.O.L.connection(hoseendthatconnectstothe
cylinder valve). If you open the cylinder valve too quickly the P.O.L. will make a “click” sound from
theexcessowP.O.L.valvewhichmeansithaslockedintothecloseposition.Itusuallytakes3to
15secondsfortheexcessowP.O.L.valvetomovebacktotheopenposition.Cylinderscontaining
O.P.D.’s:Manynewpropanecylinders[4-43#capacity]maycontainO.P.D.’s[OverllPreventionDe-
vices]whicharedesignedtostopoverllingandalsomayrestricttheowofpropanegasfromthe
cylinder to the torch. If the device closes, you must shut the cylinder valve and wait 15 seconds. Open
the cylinder valve slowly until the hose is fully pressurized; then slowly open the torch valve and pro-
ceed with normal operating instructions for lighting. There is a possibility that your O.P.D. equipped
cylindermaynotsupplyenoughgasowforyourrequirements.Youmayneedalargercylinderora
cylinderwithoutanO.P.D.togetadequateow.Questionsregardinggassupplyshouldbedirectedto
your local gas supplier.
3.Alwaysuseaintlightertolightthetorch.Neverattempttolightthetorchusingmatchesora
cigarette lighter. Never place your hand or any body part in front of the torch head.
4. When lighting the torch, open the torch valve 1/8 turn or until the gas can be heard exiting the
head.Placethetopoftheintlighteronthebottomedgeofthetorchheadandactivatetheint
lighter.Nowthatthetorchislit,usethetorchvalvetoadjustyouramesize.NOTE:Ifthetorchdoes
notlightimmediatelyoryougetonlyasmallame,turnthetorchvalvetoaclosedposition.Repeat
above “IMPORTANT NOTE” notice to insure P.O.L. valve and/or O.P.D. is in open mode.
5.Afteruse,closethecylindervalve.Donotovertighten.Aftertheamehasburnedoffallofthegas
out of the hose, shut the torch adjusting valve. NOTE: Geographical location, size of the cylinder and
the volume in the cylinder will determine how much heat output your torch will deliver. For example:
a person in Florida using a full 20 lb. cylinder in 70°F temperature will get approximately 2-1/2 times
more cubic feet per hour than a person in North Dakota using a full 20 lb. cylinder in 0°F tempera-
ture. For more information, consult your local liquid propane dealer, NPGA, or NFPA pamphlet 58.