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  9. Kuppersbusch GWS 3711.0ED Troubleshooting guide

Kuppersbusch GWS 3711.0ED Troubleshooting guide

Dear customer,
thank you for buying one of our products.
We are sure that this new, modern, functional and practical appliance, made using the finest quality
materials, will fully satisfy your requirements. This new appliance is very easy to use, but in order to
obtain the best results, we strongly recommend that you read this booklet carefully before use.
These instructions are valid exclusively for countries the identification symbols of which appear
on the cover of the instruction booklet and the label on the appliance.
The manufacturer cannot be considered responsible for any damages to people or to things in the
event of incorrect installation or improper use of the appliance.
I STRUCTIO S A D
RECOMME DATIO S FOR THE USE,
I STALLATIO A D MAI TE A CE OF
BUILT-I GAS CERAMIC HOBS
MODEL: GWS 3711.0ED - GKS 3720.0ED - GKS 6740.0 F
GKS 6740.0ED - GKS 9751.0 F - GKS 9751.0ED
COD. 04064G1KUPNA2 (04064GB) - 11.07.2013
The Manufacturer cannot be held responsible for any imprecision due to printing or copying errors
contained in this booklet. The figures shown are purely indicative. We reserve the right to make any
changes to our products which we consider to be necessary or useful, also in the interest of the user,
without affecting their essential characteristics in terms of functionality and safety.
DESCRIPTIO OF HOBS
PCZ 30 V
PCZ 60 V4
22
1 “DUAL” burner 4200 W
2 Fast burner 2800 W
3 Front semi-fast burner 1400 W
4 Back semi-fast burner 1750 W
5 Auxiliary burner 1000 W
6 1F “DUAL” grid
7 2F grid
8 Burner no. 1 control knob
9 Burner no. 2 control knob
10 Burner no. 3 control knob
11 Burner no. 4 control knob
12 Burner no. 5 control knob
Caution: this appliance has been designed for domestic use in domestic environments by members
of the general public. It must be used by fully aware adults. Children should not be allowed to
approach or play with the appliance. The easy-to-reach front areas of the appliance may become
extremely hot during use.
Supervise children and incapacitated people during use, making sure that they do not touch hot
surfaces and stay away from the appliance during operation.
PCZ 90 V
1) TRADITIO AL BUR ERS
On the surface of the hob, there is a serigraphic
figure above each knob, indicating the burner to
which the knob refers. After turning on the gas at
the main or opening the valve on the gas bottle,
light the burners as indicated below:
- automatic electric ignition
Press the knob corresponding to the burner to use
and turn it clockwise to the “Maximum” position
(big flame fig. 1) pressing the knob right down.
- Lighting burners fitted with a safety cut-off
device
For burners fitted with a safety cut-off device, turn
the knob corresponding to the burner to use anti-
clockwise to the “Maximum” position (big flame
fig. 1) until it stops and then press the knob.
Continue pressing the knob for about 10 seconds
after the burner has been lit.
Should the flames accidentally go out, turn the
burner control knob off and wait at least 1 min befor
attempting to light it again.
How to use the burners
To obtain maximum performance with minimum gas
consumption, remember the following:
- use suitable pans for each burner (see the table
below and fig. 2).
- When boiling point is reached, turn the knob to the
“Minimum” position (small flame fig. 1).
- Always use pans with lids.
“DUAL” burner:
separate regulation of the inner and outer rings (in
practical terms, a dual burner controlled by a single
knob), offering very flexible use thanks to the
possibility to light either the inner flame only or the
whole burner (inner and outer flame at the same
time).
LIGHTI G A D USI G THE “DUAL” BUR ER
Stand the pan on the burner before lighting.
Despite being controlled by a single knob, the
“DUAL” burner can be used in two different ways.
A) - Using the complete burner:
starting from the off position ● You must first press
the knob, simultaneously turning it anti-clockwise,
until the indicator points to the maximum delivery
position obtaining the maximum flow capacity of
both flames.
When the flames are lit, keep the knob pressed for
a few seconds, until the device automatically keeps
the burner lit.
It is now possible to regulate the intensity of the
flame by turning the knob anti-clockwise (from the
maximum flow capacity position of the inner and
outer flames to the maximum flow capacity of the
inner flame and the minimum of the outer flame.
To turn off the burner, turn the knob clockwise,
realigning the indicator with the ● off symbol.
B) - Using the inner flame only:
after lighting the burner and regulating the inner
flame to maximum flow capacity and the outer
flame to minimum flow capacity as described
above, turn the knob anti-clockwise until it clicks
once. The inner flame is now at maximum flow
capacity while the outer flame is turned off.
Continue turning anti-clockwise to regulate the inner
flame to the minimum flow capacity.
Turning off:
to turn off the burner, turn the knob clockwise,
realigning the indicator with the ● off symbol.
Once the “DUAL” burner is operating in either of the
two modes described, it is possible to swap from
one mode to the other by simply pressing and
turning the knob to the position required:
USE
23
24
FIG. 1 FIG. 2
USE
WARNIN S:
- burners fitted with safety cut-off devices can
only be lit when the knob is in the “Maximum”
position (big flame fig. 1).
- In the absence of electricity, the burners can
be lit with matches.
- Never leave the appliance unattended while
the burners are in use and ensure that
children are kept at a safe distance. Make sure
that pan handles are correctly positioned and
supervise the cooking of foods in oil and fat,
as these are highly flammable.
- The machine must not be used by people
(including children) with impaired mental or
physical capacities, or without experience of
using electrical devices, unless supervised or
instructed by an expert adult responsible for
their care and safety. Children should not be
allowed to play with the equipment.
- Do not use sprays near the appliance
during use.
- Do not drag pans across the glass hob as this
may scratch the surface.
- Should a crack appear on the surface of the
glass, disconnect the appliance from the
electricity supply immediately.
- Do not use the hob as a work surface.
- Do not place pans with an unstable or deformed
bottom on the burner, as these may tip or spill
their contents, causing accidents.
- The pans must not extend beyond the edge of
the hob.
Burners Power
(W)
Ø
Pan
(cm)
complete DUAL
central DUAL
4200 22 ÷ 27
8 ÷ 16
Fast 2800 20 ÷ 22
Front semi-fast 1400 16 ÷ 18
Back semi-fast 1750 16 ÷ 18
Auxiliary 1000 10 ÷ 14
25
USE
Notes:
the use of a gas hob produces heat and humidity in the room where it is installed. Consequently, the
room must be well aired, keeping natural ventilation openings free (fig. 3) and activating the
mechanical aeration device (suction hood or electric fan fig. 4 and fig. 5).
Intensive and prolonged use of the appliance may require extra aeration, such as the opening of a
window, or more effective aeration, increasing the mechanical suction power where this exists.
FIG. 3 FIG. 4 FIG. 5
(*) AIR INLET: SEE INSTALLATION CHAPTER (PARA RAPHS 5 AND 6)
CLEA I G
CAUTION:
before cleaning the appliance, disconnect it
from the gas and electricity supplies.
2) WORKTOP
If you wish to maintain the shine of the ceramic
surface, treat the glass with a silicon-based film
product before use to protect the surface against
water and dirt. This protective film is not durable,
so it is advisable to repeat the application of the
product frequently.
It is very important to clean the hob every time you
use it, while the glass is still warm.
Do not clean using abrasive metal scourers, powder
abrasives or corrosive sprays.
Depending on the degree of dirt, we recommend:
- for light stains, a damp sponge is sufficient.
- Tough, encrusted dirt is easily eliminated using a
scraper (fig. 6), not supplied with the hob, but
easy to find in local stores. Use the scraper
carefully to avoid damaging the hob.
- Traces of liquid spilled from pans can be
eliminated with vinegar or lemon juice.
- Never allow sugar or sugary foods to fall on the
hob while cooking. Should this occur, switch off
the hob and clean it immediately with hot water,
using a scraper on hot spills.
- As time goes by metallic reflections, colouring or
scratches may appear due to poor cleaning and
the incorrect movement of pans. Scratches are
hard to eliminate but do not affect the correct
operation of your hob.
- Do not use jets of steam to clean the appliance.
26
FIG. 6
27
FIG. 7/B
CLEA I G
The enamelled grids, enamelled covers “A”, “B” and
“C”, and burner heads “M” (see fig. 7 and 7/A) must
also be washed and the ignition elements “AC” and
safety cut-off sensors “TC” (see fig. 7/B) must be
cleaned. Do not wash them in the dishwasher.
Cleaning operations must be carried out when the
hob and components are not hot and the use of
metal scouring pads, powder abrasives and
corrosive sprays must be avoided.
Do not allow vinegar, coffee, milk, salt water, lemon
juice or tomato juice to remain in prolonged contact
with the surfaces.
WARNIN S:
when reassembling the components, observe
the following recommendations:
- check that the holes in the burner heads “M”
(fig. 7) are not blocked by foreign bodies.
- Ensure that the enamelled covers “A”, “B”
and “C” (fig. 7and 7/A) are correctly positioned
on the burner head. The covers are correctly
positioned on the head when they are
perfectly stable.
- If the opening and closing of any valve is
awkward, do not force it but request urgent
intervention by the technical assistance
service.
- Do not use jets of steam to clean the
appliance.
- To prevent difficulties with lighting, regularly
clean the ignition elements (ceramic and
electrode) and safety cut-off devices.
IMPORTANT:
when removing the burners to clean them, ensure
that all parts are correctly positioned before
relighting them. In particular for the “Dual” burner,
never remove the central disc underneath the
lid (particular A - fig. 8), for cleaning. Should this
operation be necessary, it must be carried out
exclusively by qualified personnel.
Do not remove the metal disc “B” screwed onto the
burner.
FIG. 8
FIG. 7 FIG. 7/A
FIGURE 1
28
I STALLATIO
TECHNICAL INFORMATION
FOR FITTERS
Installation and all the regulation,
transformation and maintenance operations
listed in this section must be carried out
exclusively by qualified personnel.
Incorrect installation may cause injury to people
or animals, or damage to items, for which the
manufacturer cannot be held responsible.
Throughout the life of the system, the devices
for the safety and automatic regulation of the
appliances must only be modified by the
manufacturer or the duly authorised supplier.
3) I SERTI G THE HOB
After removing the outer and inner packing of the
various mobile parts, ensure that the hob is
undamaged. If you are in any doubt, do not use the
appliance and connect qualified personnel.
The packing elements (cardboard, bags,
polystyrene, nails) must not be left within the
reach of children as they are potential sources
of danger.
Make a hole in the worktop to accommodate the
hob, using the measurements indicated in fig. 9,
ensuring that the critical dimensions of the space in
which the appliance must be installed are observed
(see fig. 9 and fig. 10).
The appliance must belong to class 3 and is
therefore subject to all the indications of the
standards for such appliances.
The appliance can be installed with just one lateral
wall (to the right or left of the hob), higher than the
hob and positioned at a minimum distance as
described in the tale below.
FIG. 9 FIG. 10
MEASUREMENTS TO OBSERVE (in mm)
A B C D E
1F - 2F (30) 282 482 59 59 100 min.
4F (60) 553 473 63.5 62.5 73 min.
5F (90) 833 475 62.5 62.5 73 min.
29
4) FITTI G THE HOB
The hob is equipped with a special seal to avoid
any infiltration of liquid into the unit. To apply this
seal correctly, please follow the instructions given
below carefully:
- remove all the mobile parts of the hob.
- Cut the seal into 4 strips of the lengths suitable to
fit it along the 4 sides of the glass.
- Turn the hob upside down and place the adhesive
side of the seal “E” (fig. 11) correctly under the
edge of the hob so that the outer edge of the seal
perfectly matches the outer perimeter edge of the
glass. The ends of the strips must match without
overlapping.
- Stick the seal to the glass evenly and securely,
using your fingers to press it into place.
- Position the hob in the hole in the unit and fasten it in
place using the appropriate screws “F” of the
fastening hooks “G” (see fig. 12 and fig. 13).
- In order to avoid accidental contact with the
surface of the box of the overheated hob during
use, it is necessary to install a wooden divider at a
minimum distance of 70 mm from the top,
fastening it in place with screws. (fig. 9).
- To fasten this product to the supporting structure,
we advise you not to use mechanical or electrical
screwdrivers and to exercise moderate pressure
by hand on the fastening hooks.
I STALLATIO
FIG. 11
FIG. 12
MODEL “60/90”
FIG. 13
MODEL “30”
CAUTION:
do not place the glass directly on the unit.
The bottom of the hob must rest on the
unit.
30
I STALLATIO
IMPORTANT INSTALLATION
INSTRUCTIONS
The installer should note that the appliance that
side walls should be no higher than the hot plate
itself. Furthermore, the rear wall, the surfaces
surrounding and adjacent to the appliance must
be able to withstand an overtemperature of 65 K.
The adhesive used to stick the plastic laminate
to the cabinet must be able to withstand a
temperature of not less than 150 °C otherwise
the laminate could come unstuck. The appliance
must be installed in compliance with BS 6172
1990, BS 5440 part. 2 1989 and BS 6891 1988.
This appliance is not connected to a device able
to dispose of the combustion fumes. It must
therefore be connected in compliance with the
above mentioned installation standards.
Particular care should be paid to the following
provisions governing ventilation and aeration.
5) ROOM VE TILATIO
To ensure correct operation of the appliance, it is
important to ensure that the room where the hot
plate is installed has sufficient ventilation, as set out
in BS 5440 part 2. 1989. See table below.
Natural air flow must enter directly through
permanent openings in the walls of the room in
question. These must open towards the outside and
possess a minimum section of 100 cm2see fig. 3). It
must be impossible to obstruct these openings.
Indirect ventilation with air drawn from adjacent
rooms is permitted in strict compliance with the
provisions in force.
6) LOCATIO A D AERATIO
Gas cooking appliances must always dispose of
their combustion fumes through hoods. These must
be connected to flues, chimneys or straight outside
(see fig. 4). If it is not possible to install a hood, an
electric fan can be installed on a window or on a wall
facing outside (see fig. 5). This must be activated at
the same time as the appliance, so long as the
specifications in the provisions in force are strictly
complied with.
31
7) GAS CO ECTIO
Before connecting the appliance, check that the
values on the data label affixed to the underside
of the hot plate correspond to those of the gas
mains in the home.
A label on the appliance indicates the regulating
conditions: type of gas and working pressure.
WARNIN :
a gas hot plate can only be connected by a CORGI
Registered engineer.
Installations should be carried out in accordance with
BS 6891 1988 and must comply with the Gas Safety
Regulations.
All hot plate installations must include an isolation
tap.
AS PRESSURE TEST
Some hot plates models have a test point fitted
under the control panel, to conduct a gas pressure
test proceed as follows:
- turn off the gas supply.
- Remove screw in the pressure test point, place
test gauge connecting tube on test point.
- Fit a burner ring and cap onto burner assembly,
replace control knob onto corresponding control
tap for the burner.
- Turn on gas and ascertain working pressure.
After test, turn off control tap, turn off gas supply,
disconnect test gauge connecting tube. Replace the
test point screw, turn gas back on and test for
soundness. Reassemble the hotplate.
IMPORTANT:
the appliance complies with the provisions of the
following CEE Directives:
2009/142 + 93/68 regarding gas safety.
I STALLATIO
32
8) ELECTRICAL CO ECTIO
The electrical connection must be made in
compliance with the standards and legal
provisions in force.
- Before making the connection, ensure that the
socket or system has an effective earth
connection in compliance with the standards and
legal provisions currently in force. We cannot
accept any responsibility for failure to observe
these provisions.
When the appliance is connected to the power
supply via socket:
- fit a standard plug suited to the load indicated on
the label to the power cable if necessary.
- Connect the wires, ensuring that the following are
observed:
letter L (phase) = brown wire;
letter N (neutral) = blue wire;
earth symbol = green-yellow wire.
- The power cable must be positioned so that it
does not reach an over-temperature of 75 K in
any point.
- Do not use reductions, adapters or shunts for the
connection, as they could make false contacts
causing hazards due to overheating.
- The socket must be accessible after fitting.
When the connection is made directly to the
electricity main:
- insert an omnipolar switch between the appliance
and the power network, in a size suited to the load
of the appliance, with a minimum aperture
between contacts of 3 mm.
- Remember that the earth cable must not be
interrupted by the switch.
- Alternatively, the electrical connection may also be
protected with a highly sensitive differential switch.
We strongly reccommend that you connect the
appropriate green-yellow earth wire to an efficient
earth system.
The manufacturer declines all responsibility for
damages suffered by people and items due to
failure to observe the aforementioned indications,
or deriving from interference with a single part of
the appliance.
WARNIN S:
all our appliances are designed and built in
compliance with the European standards
EN 60 335-1, EN 60 335-2-6 and EN 60 335-2-102
plus relative amendments.
The appliance is compliant with the indications
of the following European Directives:
- CEE 2004/108/CE related to electromagnetic
compatibility.
- CEE 2006/95 related to electrical safety.
I STALLATIO
33
REGULATIO
Before performing any regulation, disconnect
the electricity supply to the appliance.
After carrying out any regulation or pre-
regulation operations, any seals must be
replaced by the technician.
The regulation of primary air to our burners is
not necessary.
9) VALVES
Regulation of the “Minimum”:
- light the burner and turn the knob to the “Minimum”
position (small flame fig. 1).
- Remove the knob “M” (fig. 14) of the valve, which
is simply pressed onto the post.
- Insert a small screwdriver “D” into the hole “C”
(fig. 14) and turn the closing screw either right or
left until the burner flame is conveniently regulated
to the “Minimum”.
Ensure that the flame does not go out when
switching quickly from the “Maximum” position to
the “Minimum” position.
It is understood that the aforementioned
regulation must only be carried out with burners
which use 20, while for burners which use 30
or 31 the screw must be blocked completely.
In the case of a “DUAL” burner, the regulation
screw situated inside the post of the valve regulates
the central flame, while the screw next to the valve
regulates the outer flame.
The operations described above can be carried out
easily, whatever the position of the hob or however
it is fastened to the unit.
THE BUR ERS DO OT REQUIRE A Y
REGULATIO OF THE PRIMARY AIR.
FIG. 14
34
TRA SFORMERS
10) REPLACI G OZZLES
The burners can be adapted to suited different
types of gas by fitting the nozzles that correspond to
the gas used. To do this, it is necessary to remove
the burner heads and use a straight key “B”, to
unscrew the nozzle “A” (see fig. 15) and replace it
with a nozzle corresponding to the gas used.
We advise you to block the nozzle tightly.
After making these replacements, the technician
must regulate the burners as described in
paragraph 9, seal any regulation or pre-
regulation organs and apply the label
corresponding to the new gas regulation carried
out on the appliance in place of that previously
applied. This label is contained in the spare
nozzle bag.
For the ease of the fitter, we have prepared a table
indicating the flow capacities, the heat capacities of
the burners, the diameter of the nozzles and the
working pressure for the various types of gas.
ARRA GEME T OF THE BUR ERS
GB/IE/OTHER MARKETS
FIG. 15
BUR ERS TYPE
OF GAS
WORKI G
PRESSURE
mbar
HEAT
CAPACITY OZZLE
DIAMETER
1/100 mm
HEAT
CAPACITY (W)
o.
DE OMI ATIO
g/h l/h Min. Max.
1
DUAL total
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
305
300
400
46 H2 + 2 x 66
46 H2 + 2 x 66
66 F1 + 2 x 100 Z
2700
2700
2900
4200
4200
4200
DUAL central
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
65
64
86
46 H2
46 H2
66 F1
300
300
300
900
900
900
2
FAST
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
204
200
267
83
83
117 Y
800
800
800
2800
2800
2800
3
SEMI-FAST
FRONT
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
102
100
133
60
60
85 Y
550
550
550
1400
1400
1400
4
SEMI-FAST
BACK
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
127
125
167
68
68
98 Z
550
550
550
1750
1750
1750
5
AUXILIARY
G 30 -
BUTANE
G 31 -
PROPANE
G 20 -
NATURAL
28 - 30
37
20
73
71
95
51
51
75 X
450
450
450
1000
1000
1000
35
MAI TE A CE
Before carrying out any maintenance,
disconnect the appliance from the gas and
electricity supplies.
11) REPLACI G COMPO E TS
To replace the components housed inside the hob
it is necessary to remove the flanges by loosening
the screws (fig. 16), removing the ceramic glass
surface.
After carrying out the above operations, it is
possible to replace the burners, the valves (fig. 17
- 18) and the electrical components (fig. 19).
We advise you to change the seal “D” (fig.18) every
time you replace a valve, in order to guarantee a
perfect seal between the body and the ramp.
reasing the valves (see fig. 20 - 21)
If the movement of a valve becomes stiff, grease it
immediately following the instructions below:
- dismantle the body of the valve.
- Clean the cone and its housing with a rag soaked
in thinners.
- Lightly grease the cone using appropriate grease.
- Insert the cone, manoeuvre it several times,
remove it again, eliminate the excess grease and
ensure that the gas channels are not blocked.
- Re-assemble all the parts in reverse order.
To facilitate the work of the maintenance operator,
we have prepared a table, printed on the next page,
indicating the power cable types and sections.
FIG. 19 FIG. 20 FIG. 21
FIG. 16 FIG. 17 FIG. 18
36
MAI TE A CE
POWER CABLE TYPES A D SECTIO S
FIG. 22
TYPE OF HOB TYPE OF POWER CABLE
MO OPHASE
CAUTION!!!
When replacing the power cable, the fitter must keep the earth conductor “B” longer than the phase
conductor (fig. 22) and must also observe the warnings indicated in paragraph 8.
Gas hob H05 RR-F Section 3 x 0.75 mm2
37
TECH ICAL DATA PRI TED O THE LABEL
1 “DOMI O” BUR ER (30)
“DUAL”
Category = II2H3+
G 30 - Butane = 28 - 30 mbar
G 31 - Propane = 37 mbar
G 20 - Natural = 20 mbar
Σ Qn Natural Gas = 4.2 kW
Σ Qn LPG = 305 (G30)
300 (G31)
Voltage = 230 - 240 V ~
Frequency = 50/60 Hz
2 “DOMI O” BUR ERS (30)
Category = II2H3+
G 30 - Butane = 28 - 30 mbar
G 31 - Propane = 37 mbar
G 20 - Natural = 20 mbar
Σ Qn Natural Gas = 3.8 kW
Σ Qn LPG = 276 (G30)
271 (G31)
Voltage = 230 - 240 V ~
Frequency = 50/60 Hz
4 BUR ERS (60)
Category = II2H3+
G 30 - Butane = 28 - 30 mbar
G 31 - Propane = 37 mbar
G 20 - Natural = 20 mbar
Σ Qn Natural Gas = 6.95 kW
Σ Qn LPG = 506 (G30)
496 (G31)
Voltage = 230 - 240 V ~
Frequency = 50/60 Hz
5 BUR ERS (90)
Category = II2H3+
G 30 - Butane = 28 - 30 mbar
G 31 - Propane = 37 mbar
G 20 - Natural = 20 mbar
Σ Qn Natural Gas = 11.15 kW
Σ Qn LPG = 811 (G30)
796 (G31)
Voltage = 230 - 240 V ~
Frequency = 50/60 Hz
GB/IE/OTHER MARKETS
38
TECH ICAL DATA OF THE
APPLIA CE GAS REGULATIO
39
TECH ICAL ASSISTA CE A D SPARES
Before leaving the factory, this appliance was tested and regulated by specially qualified experts in order to
guarantee the best operating results.
The original spare parts can be found only in our Technical Assistance Centres and authorised shops.
Every repair or regulation operation which should become subsequently necessary must be carried out with
the utmost care and attention by qualified personnel.
This is why we recommend that you always contact the Dealer who sold the appliance or our nearest
Assistance Centre, specifying the brand, the model, the serial number and the type of problem affecting your
appliance. The pertinent data is stamped on the label applied to the underside of the appliance and on the
label applied to the packing box.
This information enables the technical assistance department to acquire the appropriate spare parts and
consequently guarantee prompt and targeted intervention. We recommend that you write this data in the
spaces below and keep it to hand at all times:
BRAND: ........................................................................
MODEL: ........................................................................
SERIES: ........................................................................

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