KUSSMAUL 091-159-30-120 User manual

INSTRUCTION MANUAL
1 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO., INC.
170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796
FILE: 091-159-XXX.P65
5-23-2006
TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: [phone]
SUPER 30 AUTO EJECT
AUTOMATIC SHORE LINE DISCONNECT
MODEL # 091-159-XXX
30 AMP

Step #1 wiring unit
1. Remove rear plastic cover from Super 30 Auto Eject by unscrewing (4) #8-32 screws.
2. Seefigure3 DCwiring. Snakewires thoughsmall coverstrain reliefand installwires asshown use
18 AWG wire minimum.
3. See figure 2 AC wiring. Snake wires though large cover strain relief and install wires as shown use
10 AWG wire minimum.
4. Reinstall rear plastic cover.
5. Test the unit to see if it is operational before mounting.
INSTALLATION INSTRUCTIONS
Step #2 mounting of unit
1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of 5
inches behind the mounting panel is required.
2. Place the hole template (figure 4) in position and center punch in 6 places.
3. Drill6mountingholes,#29drill(0.136”diameter).Becertainthat all theholesarepreciselylocated.
4. Cut-out rectangular hole.
5. See figure 1mounting. Install weatherproof cover, weatherproof cover gasket, mounting plate, and
mounting plate gasket to super 30 using (2)#8-32 x ¾” and (2)#8-32 x 1 5/8” screws provided.
6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½” self tapping screws provided.
INTRODUCTION
The Super 30 Auto Eject is a completely sealed automatic power line disconnect. This prevents
contaminationof themechanism byroad dirtand ensureslong reliablelife evenwhen mountedin themost
severe environment. A novel plug detector closes and opens the 120 volt A.C. circuit after the mating
connector is inserted and before the connector is ejected. This eliminates arcing at the connector contacts
and assures long contact life. As with all Auto Ejects, the Super 30 Auto Eject is connected to the starter
circuit so that ejection occurs when the engine is cranked.

NOTES AND CAUTIONS
NOTE
Do not permit the shore line to drop to the floor when it is ejected. Keep from falling by utilizing
a bungee cord restraint, cord reel or some other device. Dropping the connector may result in
damage or breakage. Kussmaul Electronics does not warrant the connector.
ABOUT CONNECTORS
The Super 30 Auto Eject is supplied with mating connector. We suggest that you utilize the
connector supplied. When replacing with another connector, test carefully that the new
connector will eject properly.
TEST AND OPERATION
To test the unit make sure all wiring is complete. Plug in connector to the Auto Eject and start the vehicle.
The connector should eject at this time.
The Super 30 Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit.
Anovel plugdetectorcloses andopens the120-voltA.C. Circuit afterthe matingconnector is insertedand
beforethe connectorisejected. Thiseliminates arcingat theconnectorcontacts andassures longcontact.
Because of this, the connector can be operated manually or automatically with no damage to the unit.

W
EST SAYVILLE, NY
SCALE
T. Nugent
MAT:
DRAWN
FINSH
SIZE
DATE
DWG NO.
.005
.001
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
TOLERANCES
DO NOT SCALE DRAWING
DECIMALS
.XXX +
-
.XX +
-
ANGULAR
SHEET OF
REV
TO AC LOAD ON VEHICLE
10 AWG MINIMUM GROUND
NEUTRAL
LINE
FIGURE 2 AC WIRING
STRIP WIRES 5" FROM OUTER JACKET
3 CONDUCTOR 10 AWG MINIMUM
BACK OF SUPER 30 AUTO EJECT
WITH REAR PLASTIC COVER REMOVED
091-159
TORQUE SCREWS
TO 16 LB-IN

W
EST SAYVILLE, NY
SCALE
T. Nugent
MAT:
DRAWN
FINSH
SIZE
DATE
DWG NO.
.005
.001
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
TOLERANCES
DO NOT SCALE DRAWING
DECIMALS
.XXX +
-
.XX +
-
ANGULAR
SHEET OF
REV
FIGURE 3 DC WIRING
091-159
NOTE: FUSE
3 AMP FUSE FOR 12 VOLT
2 AMP FUSE FOR 24 VOLT
CONNECTOR ON PC BOARD
+ 12 VOLTS
CONTINUOUS FUSE
GROUND
TO STARTER
3 CONDUCTOR 18 AWG WIRE
PC BOARD
TOP OF SUPER 30 AUTO EJECT
WITH REAR PLASTIC COVER REMOVED

W
EST SAYVILLE, NY
SCALE
T. Nugent
MAT:
DRAWN
FINSH
SIZE
DATE
DWG NO.
.005
.001
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
TOLERANCES
DO NOT SCALE DRAWING
DECIMALS
.XXX +
-
.XX +
-
ANGULAR
SHEET OF
REV
OUTLINE DRAWING
091-159
4.190 1.010
6.210
0.330 4.676 0.250
6.123
8.874
5.356 .42
0.500
1.282
4.7351.475

All Super 30 Auto Ejects manufactured by Kussmaul Electronics Company
Inc. are warranted to be free of defects of material or workmanship. Liability is
limited to repairing or replacing at our factory, without charge, any material or
defects which become apparent in normal use within 1 year from the date the
equipment was shipped. Equipment is to be returned, shipping charges prepaid
and will be returned, after repair, shipping charges paid.
This warranty does not include normal wear and tear, pitting of the electrical
contacts, malfunction due to contamination of the mechanism, or any cracking,
breakage or damage to the connector.
KussmaulElectronicsCompany,Inc.shallhavenoliabilityfordamagesofany
kind to associated equipment arising from the installation and /or use of the
Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance
of the equipment, assumes all liability for any damages which may result from its
installation, use or misuse, by the purchaser, his or its employees or others.
1 YEAR WARRANTY