KwikSafety TORNADO KS6601 User manual

INSTRUCTIONS FOR USE
TORNADO 1 D-RING SAFETY HARNESS
MODEL NO. KS6601
6126 bROOKSHIRE bLVD, SUITE A
CHARLOTTE, NC 28216
[e-mail]
www.kwiksafety.com (980) 819 - 5200

warning
!
This manual must be read and understood in its entirety and used as
part of fall protection training program as required by OSHA or any
state regularity agency. These instructions are intended to meet the
manufacturer instructions as required by ANSI Z.359.11-2014. The
user must fully understand proper equipment use and limitations.
Do not skip this instruction manual. Read the instruction manual carefully
before using the equipment. FAILURE TO HEED ANY OF THESE
WARNINGS MAY RESULT IN SEVERE INJURY OR DEATH.
WARNING!
• This product is part of a personal fall arrest, restraint, work positioning,
suspension, or rescue system. A Personal Fall Arrest System (PFAS) is typically
composed of an anchorage and a Full Body Harness (FBH), with a connecting
device, i.e., a Shock Absorbing Lanyard (SAL), or a Self-Retracting Device (SRD),
attached to the dorsal D-Ring of the FBH. These instructions must be provided to
the user of this equipment.
• Use caution when using components or subsystems, or both, which may affect
or interfere with the safe function of each other.
• The need to make only compatible connection and limitations of compatibility.
• Alterations or misuse of this product, or failure to follow instructions, may
result in serious injury or death.
• Proceed with caution when exposing the product to chemicals which may
produce a harmful effect. Consult with the manufacturer in cases of doubt.
• Do not alter or intentionally misuse this equipment. Consult KwikSafety when
using this equipment in combination with components or subsystems other than
those described in this manual. Some subsystem and component combinations
may interfere with the operation of this equipment. Proceed with caution when
using this equipment near moving machinery, electrical hazards, chemical
hazards, and sharp edges.
• The user must read and understand the manufacturer's instructions and labels
for each component or part of the complete system. Manufacturer's instructions
and labels must be followed for proper use, care, and maintenance of this
product. These instructions must be retained and be kept available for the user’s
reference at all times. Do not remove or alter labels.
• A Fall Protection Plan must be on file and available for review by all users. It is
the responsibility of the user and the purchaser of this equipment to assure that
users of this equipment are properly trained in its use, maintenance, and storage.
• Training must be repeated at regular intervals. Training must not subject the
trainee to fall hazards. When this equipment is in use the employer must have a
rescue plan and the means at hand to implement it and communicate that plan to
users, authorized persons, and rescuers.
• Consult a doctor if there is reason to doubt your fitness to safely absorb the
shock of a fall event. Age and fitness seriously affect a worker’s ability to
withstand falls. Pregnant women or minors must not use this equipment.
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PURPOSE
The KwiKSafety Full Body Harness (FBH) is designed for use as a
component in a PFAS, to provide a combination of worker mobility
and fall protection as required for inspection work, general
construction, maintenance work, confined space work, or any
application where fall protection is required. KwikSafety harnesses
are ANSI Z359.11-2014 compliant and meet all OSHA regulations.
USE AND LIMITATIONS
This product meets the requirements of ANSI/ASSE Z359.11-2014
Safety Requirements for Full Body Harnesses.
1. Approved Applications
KwikSafety Full Body Harnesses (FBH) are available in a wide
variety of different configurations to address the specific needs in
nearly every workplace. The suitability of a Full Body Harness for a
specific application is determined primarily by the type and location
of the D-ring or D-rings on the FBH. Below is a summary of the
approved applications for each D-ring location on the FBH. This list
is not all-inclusive, but is intended to anticipate the most common
applications in which this product may be used. If you have
questions about whether this product is suitable for your particular
application, please consult a competent person or contact
KwikSafety for further advice.
Back D-Ring: Also referred to as a dorsal D-ring, this attachment
point is located on the back of your KwikSafety FBH. When the
FBH is worn and properly adjusted, this D-ring should be located
between your shoulder blades. This D-ring is intended to be used
for fall arrest and may also be used for fall restraint. Appropriate
connecting devices for these applications would be Shock
Absorbing Lanyards, Self-Retracting Lifelines and Restraint
Lanyards. All KwikSafety Full Body Harnesses have a back D-ring
and may be used for fall arrest and restraint.
Side D-Rings: Also referred to as hip D-rings and located
adjacent to each hip, are intended for work positioning on a vertical
surface (such as in tower applications, rebar tying, etc.). These
may be an integral part of the FBH, attached to the front torso
webbing in the area of the hips, or may be an integral part of a belt
assembly or waist pad. Side D-rings should never be used for fall
arrest or restraint, and should never be used as a lanyard keeper
or for any other purpose.
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Front D-Ring: Located on the chest strap or adjacent to the user’s
sternum on cross-over styles, this d-ring is intended for climbing
applications for the purpose of fall arrest, provided that the user is
exposed to a maximum of 2 feet of free fall. Front D-rings should
never be used for positioning, restraint of fall arrest applications
where more than 2 feet of free fall may be possible.
If you have any questions regarding the suitability of this product for
your specific application, please consult with a competent person
or contact KwikSafety before using. Misuse of this product may
result in serious injury or death.
2. Restricted Applications
Not all Full Body Harnesses are built alike, and each product has
different features. There are some applications for which our
products may not be ideally suited. Below are a few restrictions to
consider before using your KwikSafety Full Body Harness:
Harsh Chemical Environments: Acids and other caustic
chemicals may cause damage to this FBH, its components and
other elements for your Personal Fall Arrest System (PFAS).
Damage from chemical exposure can be difficult to detect and
KwikSafety recommends inspection before each use and frequent
replacement.
Arborist Applications: This product should never be used in
arborist applications or tree-trimming applications
Heavyweight: Most KwikSafety FBHs are rated for a maximum
capacity of 310 lbs (user, clothing, tools and equipment). Be sure
to check the product label for the capacity of your specific product
Use of this equipment in areas containing physical or environmental
hazards may require that additional precautions be taken to reduce
the possibility of damage to this equipment or injury to the user.
Hazards may include, but are not limited to: high heat, strong or
caustic chemicals, corrosive environments, the possibility of electric
current flowing through this equipment when working near high
voltage power lines, explosive or toxic gases, moving machinery,
severe cold, or sharp edges. Contact KwikSafety if you have any
questions about the application of this equipment in areas where
physical or environmental hazards are present. This equipment is
intended to be installed and used by persons who have been
properly trained in its correct application and use.
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3. Fitting Instructions
Full Body Harness should be worn with all straps buckled and
adjusted at all times. The FBH should be adjusted to fit snugly, and
adjustments should be checked frequently as the webbing can shift
or slip during the course of work. Failure to properly don, wear and
adjust the FBH can result in severe bodily injury or death in the
event of a fall.
To ensure proper donning and adjustment, follow the five simple
steps in figure below:
4: Instructions for Use by Application
Fall Arrest and Restraint:
All KwikSafety Full Body Harnesses containing a back D-ring may
be used for Fall Arrest and Restraint applications. Before working in
the vicinity of a fall hazard, follow the steps below:
1. Select the appropriate KwikSafety FBH based on the work
conditions, specific hazards and the weight of the user.
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (Full-Body
Harness, Connecting Devices, Anchorage Connectors, etc.). Be
sure to choose components that are compatible with this FBH. If
you have questions about product or component compatibility, be
sure to contact KwikSafety for additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. (WARNING: Include FBH Stretch
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of 6.2 inches, D-Ring/connector length, setting of user’s
body, and all other contributing elements when calculating
fall clearance.) If you have a swing-fall hazard or do not have the
required clearance distance, STOP and reevaluate your application
and system. Your work location should never exceed an angle of
15 degrees in any direction in relation to your anchorage location.
4. Inspect this Full Body Harness, and all components of your
Personal Fall Arrest System. Be sure to consult, and adhere to the
instructional materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Adjust your Full Body Harness
6. If using a Shock-Absorbing Lanyard or a Restraint Lanyard,
Attach the Lanyard to the back D-ring of your full body harness by
connecting the double-locking snap hook or carabiner directly
adjacent to the shock absorber to the back d-ring. Ensure that the
gate on the snap hook or carabiner closes and latches securely
and automatically. If using a Self-Retracting Lifeline or SRL, skip
steps 7 and 8 below and go to step 9.
7. Attach the anchorage end (or ends) of your lanyard to the
lanyard keeper(s) located adjacent to the chest strap. Never attach
the anchorage ends (or free ends) of your lanyard to any other point
on your FBH.
8. Proceed to your work location and immediately attach the
anchorage end of your lanyard to the anchorage connector located
closest to your work location. Ensure the anchorage end connector
on your lanyard is securely latched before proceeding with your
work, remaining tied-off at all times
9. If using a Self-Retracting Lifeline or SRL, proceed carefully to
your work location and ensure that the SRL is properly attached to
the anchor point closest to your work area. Ensure proper function
of the SRL, in accordance with the manufacturer’s instructions.
Attach the double-locking snap hook or carabiner on the SRL to the
back D-ring of your Full Body Harness and ensure that the gate is
closed and latched. Proceed with your work while remaining tied-off
at all times.
10. Work carefully and move deliberately at all times while you are
tied-off near any fall hazard. Be aware of you surroundings and
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avoid tripping hazards and any materials or equipment that may be
in your way. Sudden movements may result in engagement of your
connecting device, causing you to lose your balance.
Work Positioning:
Some KwikSafety Full Body Harnesses which are equipped with
side or hip D-rings may be used for work positioning.
1. Select the appropriate KwikSafety FBH based on the work
conditions, specific hazards and the weight of the user.
2. Read, understand and comply with manufacturer’s instructions
for each component of your Work Positioning/Personal Fall Arrest
System (Full Body Harness, Positioning Assembly, SAL/SRL,
Anchorage Connectors, etc.). Be sure to choose components that
are compatible with this FBH. If you have questions about product
or component compatibility, be sure to contact KwikSafety for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or do
not have the required clearance distance, STOP and reevaluate
your application and system. Your work location should never
exceed an angle of 15 degrees in any direction in relation t
nchorage location.
4. Inspect this Full Body Harness, and all components of your
Work Positioning/PFAS. Be sure to consult, and adhere to the
instructional materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Adjust your Full Body Harness
6. Attach the one of the small double-locking snap hooks on the
legs of your Positioning Assembly to the side or hip D-rings on your
FBH. Each of the two small snap hooks must be attached to its
own side or hip D-ring (in the case of a spreader hook assembly,
each side of the hook should be attached to its own side or hip
D-ring).
7. Proceed or ascend to your work location, using your back-up
Shock-Absorbing Lanyard to tie-off to the structure as you ascend,
if at all practicable. A “Y-leg” or 100% tie-off lanyard is ideally suited
to this activity, allowing you to remain protected at all times. Once
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in place, attach the large double-locking snap hook (rebar hook) in
the center of your positioning assembly to your anchor point.
8. Be sure to also tie-off with a Shock-Absorbing Lanyard or
Self-Retracting Lifeline attached to the back D-ring of your FBH.
When positioning, you must always use a back-up fall arrest
connecting device to prevent a fall in the event of an accidental
disengagement of your Positioning Assembly. Failure to do so may
result in serious bodily injury or death.
9. Ensure that your Positioning Assembly is tied-off, limiting your
free-fall to 2 feet or less. Always ensure that your side or hip
d-rings are below the level of your anchorage while positioning
(see figure below).
10. Ensure that your back-up fall arrest connecting device is
rigged to allow no more than 6 feet of free-fall. It should be
anchored at or above the level of your back D-ring while you are
positioning (see figure below).
11. Once your positioning assembly and back-up fall arrest
connecting device are attached to the anchorages, carefully lean
back into a comfortable work position and proceed with your
assigned tasks. Always maintain three points of contact (both feet,
and your positioning device) while working hands-free.
12. If you need to move to another work position, carefully
disconnect your Positioning Assembly from your anchorage and
proceed to your next work position. Ensure that you use your
back-up fall arrest connecting device to remain tied-off at all times.
WARNING: Side/hip D-rings must never be
used for any purpose other than work
positioning, and no connections of any kind
should ever be made to a side or hip D-ring,
except for work positioning. NEVER attach a
Shock-Absorbing Lanyard or Self-Retracting
Lifeline to side/hip or seat sling D-rings.
NEVER use side/hip and seat sling D - rings as
a lanyard keeper. Misuse of these D-rings may
result in serious bodily injury or death.
Typical Work Positioning
with Side/Hip D-Rings
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Climbing:
Some KwikSafety Full Body Harnesses are equipped with a front
D-ring located on the chest strap (or at the center of the chest, in
the case of cross-over syle FBH’s). This front D-ring is to be used
for climbing fixed ladders and other ascent/descent systems. This
front D-ring should be used only with systems that limit free-fall to
2 feet or less.
1. Select the appropriate KwikSafety FBH based on the work
conditions, specific hazards and the weight of the user.
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (Full Body
Harness, Connecting Device, Anchorage Connectors, etc.). Ensure
that you have been fully instructed on the use and care of any
fixed ladder or ascent/descent system that you will be required to
use. Be sure to choose components that are compatible with this
FBH. If you have questions about product or component
compatibility, be sure to contact KwikSafety for additional
instructions.
3. Calculate possible swing fall/clear fall hazards, total fall
distance, and required clearance distance. If you have a swing-fall
hazard or do not have the required clearance distance, STOP and
reevaluate your application and system.
4. Inspect this Full Body Harness. Be sure to consult, and adhere
to the instructional materials, labels and warnings accompanying
the other components of your PFAS as well.
5. Don and adjust your Full Body Harness.
6. Attach the trolley or fall arrestor (i.e. cable grab) to the front
D-ring of your FBH using a carabiner or integral double-locking
snap hook. Ensure that gate is closed and latched and make sure
that there is no unnecessary slack in your chest strap.
7. Climb (ascend or descend) carefully and at a comfortable pace
using a back-up fall arrest connecting device (attached to the back
D-ring of your full body harness and tied off to the ladder or
structure) wherever and whenever practicable.
8. Should you need to stop and rest during your ascent or
descent, be sure to tie-off with your back-up fall arrest connecting
8

device while you are resting.
9. Once you have reached the exit platform or work location, be
sure to tie-off with your back-up fall arrest connecting device prior
to disengaging your front D-ring from the climbing system.
10. Proceed to your work location, remaining tied-off at all times
when exposed to fall hazards.
5.MAINTENANCE, SERVICE AND STORAGE
Clean the webbing and hardware with warm water and mild
detergent solution. DO NOT use bleach or bleach solutions. Dry
hardware with a clean, dry cloth, and hang to air dry. DO NOT use
a power washer or dry with heat in a laundry dryer. DO NOT
attempt to disassemble the unit. A buildup of dirt, solvents, paint,
etc. may prevent the harness from working properly, and in severe
cases degrade the webbing. If you have questions concerning the
condition of your harness, remove it from service and contact
KwikSafety. Store harnesses in a cool, dry, clean environment out
of direct sunlight. Avoid areas where heat, oil, chemicals or their
vapors may exist. Thoroughly inspect the harness after extended
storage.
6.INSPECTION
Mandatory Inspection: ANSI Z359 requires that fall protection
equipment be inspected by a competent person other than the
user at least once every six months. Harsh conditions may
accelerate wear and corrosion and require more frequent
inspections.
Inspection Procedure: Inspect all webbing (straps) and stitching
for:
1. Pulled or broken threads
2. Cuts and fraying
3. Abrasion
4. Excessive wear
5. Burns, heat and chemical degradation
Broken stitches or separati on of webbing could indicate that the
harness is damaged and must be removed from service.
Inspect all metallic hardware (D-Rings, buckles, adjusters, etc.) for:
1. Deformation
2. Fractures, cracks,pitting
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