Kyocera 1001 Series User manual

106-03-003 © 2019 KYOCERA Corporation
No. : 205-03-330
取扱説明書
INSTRUCTION MANUAL
1001
Series
圧着工具 Crimping Tool
06 1001 103
O EDN19089 2019/04/15 H. Yoneno M. Isoe Y. Shimizu
NO EDN/DCN DATE PREPARED by CHECKED by APPROVED by

1001 SERIES INSTRUCTION MANUAL No. 205-03-330
106-03-004 © 2019 KYOCERA Corporation PAGE 4/5
INSTRUCTION MANUAL
HAND CRIMPING TOOL
06 1001 103 For 8283-3513 Contacts AWG#22-26
■Part Names
■Basic specification
Part No. 06 1001 103
Weight Approx. 420g
Dimensions 220 (W) x 70 (H) x 25 (D) mm
■Crimping conditions
Please make sure that the tensile strength of a contact
crimped by using this tool satisfies the following value.
Position AWG No. of
applicable wire
Crimp height for
reference (mm)
Tensile
strength,
minimum
value (N)
Core wire Coated wire
A 22 0.69 - 0.74 1.45 - 1.55 4.0
B 24 0.63 - 0.71 1.35 - 1.50 3.0
26 2.0
Strip length 3.0 – 3.8mm
■Applicable contact and wires
For special wires, please consult us separately.
Contact
Wire
Style No. AWG No.
C
ore w
i
re
[No. of
wires /
dia.
(
mm
)]
E
xterna
l
diameter of
coated wire
(
mm
)
60 8283
3513
XX 808
UL1061
strand
22 7/0.25 Ø 1.26
24 7/0.20 Ø 1.10
26 7/0.16 Ø 0.98
<Instructions for use>
- When setting a contact into or removing it from the
tool, do not hook the contact on the cable stopper or
the anvil. Or the contact could be deformed.
- When binding wires, loosen the wires so that no
stress could be applied to the contact directly.
- Set a contact in the right orientation.
- The ratchet is equipped so that the handles would not
open until proper pressure is applied.
- In order to release the ratchet as an emergency
measure against erroneous crimping, move the
ratchet release lever in the direction as shown in the
figure below.
<Routine check>
1) After use, lubricate the teeth part with machine oil or
etc.
2) Make sure that the handles open/close smoothly
without any clinging or biting at the anvil or the
ratchet part.
3) If the impressing pressure of the ratchet is
decreased during a long-term usage, adjust the
ratchet. The ratchet unlock position could be
changed by the ratchet adjustment screw and the
fixing nut loosened and turned by using a
“specialized tool”. After adjusted, be sure to tighten
the nut. Before use it in the process, make sure that
the crimping operation is performed properly in a trial.
Ratchet-release leve
r

1001 SERIES INSTRUCTION MANUAL No. 205-03-330
106-03-004 © 2019 KYOCERA Corporation PAGE 5/5
< Operating procedure 1>
Selecting a crimper
1. Applicable wire sizes are indicated on a crimper.
2. Make sure that the indicated wire size meets the size of wire to be used actually.
3. Loosen the crimper fixing screw and select the applicable wire size.
4. Set the crimper. (Photo 1)
For sizes from AWG 22: Set the wire crimper A to the lower position.
For sixes from AWG 24 to 26: Set the wire crimper B to the lower position.
5. Set the spacer. (Photo 2)
6. For sizes from AWG 22, match the wire crimper A to the indication “22” of insulation crimper. (Photo 3)
7. Tighten the fixing screw with pushing the crimper upward. (Photo 4)
Photo 1 Photo 2 Photo 3 Photo 4
Set the wire crimper. Set the spacer. Set the insulator crimper. Tighten the fixing screw.
< Operating procedure 2>
Setting the terminal.
Procedures:
1. Place a certain length (20cm approx.) of
the terminal on the guide, and set the part
to be crimped to the center of the crimping
position appropriately.
2. Slightly hit the wire stripped in the
appropriate length against the movable
cutter blade and do the positioning.
3. Close the handles slowly until the ratchet
is released.
4. Open the handles and remove the
crimped wire.
5. Make sure that the shape is right in
accordance with the table of crimp
conditions on the previous sheet.
Example of Failure
Failure item Failure description Cause
1) Erroneous
shape of
the
crimped
area (wire
barrel)
The tensile strength is out of
specification.
The wire size is
out of
specification, or
abrasion of the
tool.
2)
Deformatio
n of the
terminal
1. Bent
2. Twist
3.
Deformat
ion of the
barrel
The terminal is
not set in
position against
the crimper and
anvil.
3) Variation in
crimp
height
The crimping position in the
tool is not fixed.
Occurs under
the state in
which the
handles can be
returned even if
they are closed
incompletely
due to abrasion
or deformation
of the ratchet.
Bent up
Bent
down
Twist
Twist
Rolling
Barrel
crimped
incompletel
y