Lab-Line 4626 User manual

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OPERATION MANUAL
MANUALNO. 056-985-00
REV. NO. D
LAB-LINE@
FORCE ORBITAL BENCH TOP OPEN
AIR SHAKERS
MODELS NO,. 1 4626
4626JPN
4626-1
4626-1
CE
LAB-LINE INSTRUMENTS, INC.
DESIGNERS AND MANUFACTURERS
15thand BloorningdaleAves. , Melrose Park, IL60160-1491 USA
PHONE:[phone]lLAB-LINE
FAX: [phone]
cc
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SECTION
1
2
3
4
5
6
7
8
9
TITLE
Introduction
SafeOperation
Description
Specifications
Features
Installation
Operation
Maintenance
ReplacementParts
Warranty
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SECTION 1
INTRODUCTION
THANK YOU
for selecting Lab-Line lnstrumentsfor your equipment needs. For maximumvalue and
ease of start-up,
PLEASE PROCEEDAS FOLLOWS:
Inspectthe cartonand contents for shipping damage. Notifythe carrier immediately
if damage isfound.
Usethe Accessory Checklist when unpackingto verify that the complete unit has
been received. Do not discard packingmaterials untilall is accountedfor.
Readthis Operation Manualthoroughly
before deciding uponan appropriate
locationfor the unit: you will want to consider the availability of power,water, hook-
ups, drains and other unit requirements,as well as user convenience.
Insistthat every operator of this unit becomesfamiliar with the OperationSectionof
this manual.
Besureto fill out the Warranty RegistrationCard and mail it in to Lab-Line
lnstrumentswithin seven (7) days after receivingthe unit.
after readingthis manualyou should have any difficulties with the installationor
operation instructions,pleasecall:
Lab-LineCustomer Relations Department
7081450-2600 (in Illinois)
1 -800lLAB-LINE(elsewhere)
ALL RIGHT RESERVED
The informationcontained in this manual is the exclusive property of Lab-Line Instruments, Inc., and has been pro-
vided solely to enable the users of the equipment described herein to operate and maintain such equipment. Any
other use of this information, or the reproduction or transmission of all or any portion of this manual without prior
written consent of the manufacturerisexpressly prohibited.
O 2000, Lab-LineInstruments,Inc.
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SECTION 2
SAFE OPERATION
BE ADVISED:
THE INSTRUCTIONSON THlS AND THE FOLLOWINGPAGEARE PROVIDED
TO HELP USERS OPERATE THE UNIT SAFELY. FAILURETO OBSERVETHE
PRECAUTIONS COULD CAUSE SEVERE PERSONAL INJURY.
READOPERATION MANUALBEFORE USING EQUIPMENT-FAMILIARIZE
YOURSELF WlTH CONTROLSAND ACCESSORIES.
WHEN OPERATING THlS EQUIPMENT,ALWAYS WEAR PROTECTIVE
CLOTHING, GLASSESAND OTHER ACCESSORIES AS SPECIFIED BY THE
SAFETY REGULATIONSOF YOUR FACILITY.
DO NOT LEAVEEQUIPMENT UNATTENDEDWHILE IT IS INOPERATION.
DO NOT OPERATE EQUIPMENTWlTH A DAMAGED ELECTRICALCORD OR
ALLOW CORD TO COME INTO CONTACTWlTH A HOT SURFACE. DO NOT
MODIFY CONSTRUCTIONAND/OR ASSEMBLY OF EQUIPMENT. KEEP
GUARDS IN PLACE. DO NOT REMOVETAGS, LABELS, DECALS OR OTHER
INFORMATIONFROMTHE UNIT.
DO NOT OPERATE EQUIPMENT INAN EXPLOSIVEATMOSPHERE.
DO NOT INSERT FINGERS INTO EQUIPMENTWHEN IT IS OPERATING.
MAKESUREALL VESSELS ARE SECURELY CLAMPED BEFORETURNING
ON UNIT. DO NOT OPERATE THE MIXERAT SPEEDSWHICH WlLL CAUSE
THE CONTENTS OF VESSELS TO BETHROWN OUT. WHEREVER
POSSIBLE,VESSELS SHOULD BE STOPPERED TO PREVENT HAZARDOUS
SUBSTANCES BEINGTHROWN OUT DURING THE MIXINGACTION.
USE EXTRA CAUTION WlTH HOT OR VOLATILE SUBSTANCES, SO THAT
PRESSURE BUILD UP INCONTAINER(S) DOES NOT CAUSE THE STOPPER
TO BLOWOFF. IF SHAKING ACTION WlLL RESULT INTHE EVOLUTION OF
GASES OR FUMES, CARRY OUT THE OPERATION INA WELL-VENTILATED
LABORATORY HOOD.
TO ELIMINATEHAZARDOF ELECTRICALSHOCK, MAKESURE FLOOR
AROUND MACHINE IS DRY. INTHE EVENTOFACCIDENTAL SPILLING OR
SPLASHING OF LIQUIDS, CLEAN UPAND/OR NEUTRALIZETHE SPILLED
LIQUIDS BEFORECONTINUING.
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SAFE OPERATION: cc~"~,
DO NOT USE EQUIPMENT FOR OTHER THAN ITS INTENDED PURPOSE.
USE ONLY THEACCESSORIES AND AlTACHMENTS THATARE SHIPPED
WlTH THE EQUIPMENTOR ARE SPECIFIED FOR IT.SUBSTITUTING OTHER
AlTACHMENTS OR ACCESSORIES CAN PRODUCE HAZARDSOR MAKE
THE UNIT INOPERATIVE.
DO NOT RUN EQUIPMENTWITH AN UNBALANCEDLOAD.ALWAYS LOAD
PLATFORMSFOR OPTIMUM STABILITY AND OPERATION.
PERFORMREGULAR MAINTENANCESERVICEAS SPECIFIED INTHIS
MANUALAND KEEP UNIT INGOOD REPAIR. DO NOT OPERATEWlTH
KNOWN DEFECTS.
ALWAYS DISCONNECTEQUIPMENT FROM POWER SOURCE BEFORE
SERVICING OR PERFORMINGANY MAINTENANCEPROCEDURES.
DO NOTOPERATE SHAKER FOR EXTENDEDPERIODS UNDER HIGH
HUMIDITY CONDITIONS. DO NOTOPERATE SHAKER INAMBIENT
TEMPERATURES EXCEEDING40°C. DO NOT OPERATE SHAKER INA C02
ENRICHEDATMOSPHERE.
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SECTION 3
DESCRIPTION
The versatile Force Bench Top OpenAir Shaker combines accurate
microprocessorcontrolof shaking speed and timewith flexible capacity and a
compact, space-savingdesign. The unit is idealfor soluability studies,extraction
procedures,diagnostic tests, general mixing, bacterial suspensions, staining,
destaining and washing procedures.
The shaker incorporatesa
%" (1.9cm) orbit with a triple eccentric,
counterbalanceddrive mechanismto provide uniform,vibration-free shaking
at any speed.
Shaker speed range is 15to 500 rpm; however, maximumsafe speed
for a load may be lessthan 500 rpm.
Timing can be selected in intervals of 0.1 to 99.9 minutesor hours. In
addition, unit can be set for continuous operationwith "time elapsed" indication.
The built-inmemory maintainsset points and automatically resumes
operation after power is interrupted.
The unit accomodatesan assortmentof platforms inthree sizes: 13"x 11"
(33 x 28cm), 18"x 18"(46 x 46cm) and 18x 24" (46 x 61cm).
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SECTION 4
SPECIFICATIONS
ELECTRICAL:
MODEL4626:
Model4626JPN:
MODEL4626-1(CE):
SHAKER MOTION:
SHAKER SPEED:
TIMER:
DIMENSIONS:
NETWEIGHT:
120VAC, 50160 Hz, 100Watts, 0.8 Amp
100VAC, 50160 Hz, 100Watts, 1.0Amp
240 VAC, 50160 Hz, 100Watts, 0.4Amp
%-Inch (1.9cm) eccentric
15to 500 rpm
Timer providestiming from 0.1 to 99.9 minutesor
0.1 to 99.9 hours; or continuous operation.
Timing can bedisplayed intwo modes:
COUNT DOWN:Timing period selected istimed
out and final display is 00.0.
COUNT UP:Accumulatedtime from start of
shaking operation isdisplayed either in minutes
or hours.
11X'Wx16%"Dx6X1H(29x42~17cm)
36 Ibs. (16 kg)
UNIT'SENVIRONMENTAL OPERATING CONDITIONS:
POLLUTION DEGREE: 2
INSTALLATIONCATEGORY:
I1
ALTITUDE: 2000 MetersMSL (Mean Sea Level)
HUMIDITY: 80% maximum, non-condensing
ELECTRICALSUPPLY: 120VACor 240VAC
VOLTAGE TOLERANCE: *lo% of normalratedline
TEMPERATURE: 15OC to 40°C
PRODUCT USAGE: This product is intendedfor use indoors
only
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SECTION 5
FEATURES
CONTROL PANEL:
SPEED CONTROL SETPOINT TIMER SETPOINT
MlNU l td
15.0 10.5
n
HRS, ... ........,
1 A
CONT.
1. POWER SWITCH:A 2-position switchturns power
ON to the entire unit.
2. SPEED CONTROL MODULE:Allows userto start and stop shaking
action, as well as settingthe shakingspeed in rpm. LEDdisplays the
speed in rpm.
Inthe eventthat shakingaction,for any reason,should exceed the set-
point by 125%, an overspeed legendappears inthis moduleand the
shaker is stopped.
3. TIMER MODULE:Allows userto select betweentiming in minutesor
hours or to operatethe shaker continuously. LED shows initialsetpoint
and elapsingtime.
4. TEMPERATURE MODULE:Allows userto select operatingtemperature
setpointwhich is displayed on the LED.
A hi-limit legend is displayedto indicateovertemperature limit has been
exceeded.
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SECTION 6
INSTALLATION
SHIPPING CARTON:
This should be inspected upon delivery. When received, carefully
examinefor any shipping damage before unpacking. If damage isdiscovered,
the delivering carrier should both specify and sign for the damage on your copy
of the delivery receipt.
Open the cartoncarefully making certainthat all partsare accounted for
beforepackaging materials are discarded-after unpacking, if damage isfound
promptly reportit to the carrier and request a damage inspectionpromptly.
IMPORTANT:Failureto request an inspectionof damage within a few
days after receipt of shipment absolves the carrier from any liability for damage:
you mustcall for a damage inspectionpromptly.
PLATFORMINSTALLATION:
Selectthe appropriate platformfor the vessels to be shaken. Tighten
the
4 thumbscrewsto secure the platformto the shaker. Make sure both sides of
the platform are outside the mountingplate.
ELECTRICALCONNECTION:
The unit issupplied with a 3-wire linecord and should be connected
to an outlet designedfor 3-prong plugs. Ifan extensioncord is used, it also
should bethe 3-wiregroundedtype (AWG No.
16).
NOTE: WHERE ITBECOMESNECESSARYTO MAKE CHANGES IN ELECTRICALOUTLETS,
WIRING AND OTHER CHARACTERISTICS,IT IS RECOMMENDEDTHAT THESE BE DONE
ONLY BYA QUALIFIEDOR JOURNEYMAN ELECTRICIAN.THIS INCLUDES REPLACING
2-
PRONG PLUGS(UNGROUNDED),FOR EXAMPLE, WITH A 3-PRONG PLUG (GROUNDED).
ALL CHANGES NEEDTO BE MADETO MATCHTHE LOAD REQUIREMENTSSHOWN ON
THE NAMEPLATE OFTHE UNIT.
NOTE: ITIS BESTTO LEAVE UNIT DISCONNECTEDWHEN NOT INUSE.
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SECTION 7
OPERATION
BE ADVISED:
DANGER: DO NOT USE INTHE PRESENCE OF FLAMMABLEOR COMBUST-
IBLE MATERIALSOR EXPLOSIVEGASES; DO NOT USE INTHE PRESENCE
OF PRESSURIZEDOR SEALED CONTAINERS-FIRE OR EXPLOSION MAY
RESULT CAUSING DEATH OR SEVERE INJURY.
POWERONIOFF SWITCH:
After following instructions in Installationsection and being certainthat the
unit is connectedto a power source meetingthe designation on the nameplate,
use Powerswitch to turn on the unit. The speed control and timer modules on
the control panelwill illuminate.
SPEED CONTROL:
This moduleprovides a 3-digit readoutof the speed of rotationup to a
maximum rpm of 500. Usethe up and down buttonsto set the desired
shaking speed.
The start buttonwill initiatethe shaking action; however, do not use
until all containers havebeen secured in place on the platformand have been
stoppered, if necessary. Itis recommendedthat shaking action be started at less
than the required speed, in order to check that all containers are secure, not
contacting each other and that no spilling of contents can occur.
If,for any reason,the unit exceeds the set speed by 125%,an overspeed
legendappears inthis moduleand shuts the shaker down.
The speed setpoint may be altered at any time duringthe operation.
TIMER: The timer module allows 3 selections:
(1) timing of the shaking action
upto
99.9 minutes, (2) timing of the shaking action upto 99.9 hours, or (3)
shaking operationcan beselected as continuous. Usethe up and down keys to
select the set time.
Selections madewill illuminateas a legend in this module.
An LED readout will show the time remainingand stop the shaker when
the set time hastimed out. (Timer mode only)
Thetiming intervalcan be changed at any time during the shaking action
Forexample, ifthe originalselection is 1.5 minutesand 0.5 minuteshave
elapsed when a new timing intervalof 4.0 minutes is entered, the timer will
subtract the 0.5 minutesalready elapsed and show 3.5 as remaining.
Conversely, ifthe original selection is 1.5 minutes and 0.5 minutes have
elapsedwhen a new timing intervalof 1.0minutes is entered,the timer will
subtractthe 0.5 minutes already elapsed and show 0.5 minutesas remaining.
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OPERATION: (c0n.t)
TIMER: (Con't)
NOTE: IFTHE ACCUMULATEDTIME REACHES 99.9, THE SHAKER WILL CONTINUETO
SHAKEAND THE TIMER DISPLAY REMAINSAT
99.9
NOTE: THE SHAKER DOES NOT OPERATE IFTHE TIMER IS SETAT 00.0.
STARTINGTHE SHAKINGACTION:
Oncethe timing selection has been made, pressthe start button in the
speed control moduleto initiatethe shaking action.
If,for any reason, shaking action needs to bestopped, pressthe stop
buttoninthe speed control module.
AC POWER LOSS:
The operating microprocessor possesses a non-volatilememory.
Upon resumptionor recoveryfrom anAC power loss, the following will
be noted:
8
All readoutswill flash untilany key is pressed.
8
If unit was shaking at the time of power failure, it will resume operationat
the speed and timer settings that were entered at the timethat AC power
failed.
8
Inthe event of a speed sensor problem, the speed readoutwill display
EEE and shaking will stop. The unit must be disconnected from power
source for a minimum of
3 seconds beforebeing reset. Ifthe problem
persists, contact local Lab-Linedealer for assistance.
MICROPROCESSOR LOCK-UP:
Inthe event that microprocessor lock-up should occur, usethe following
procedureto solvethe problem:
8
Disconnect unitfrom power source. Leavethe power switchON.
8
Press boththe SPEED UP buttonand the TIMER DOWN buttonsand
HOLDthem.
8
While continuingto holdthe 2 buttons, plug unit back intowall outlet.
8 Reset is now accomplished.
Microprocessorlock-upconditions are generally caused by disturbances
on the AC line. Itwould be helpfulto installa linefilter or conditioner betweenthe
AC lineand the unitto preventthe situation from occurring again.
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SECTION 8
MAINTENANCE
BE ADVISED:
MAKE NOATTEMPT TO SERVICE OR REPAIRA LAB-LINEPRODUCT
UNDERWARRANTY BEFORECONSULTINGYOUR LAB-LINE DEALER.
AFTER THE WARRANTY PERIOD, SUCH CONSULTATIONISSTILL
ADVISED, ESPECIALLYWHEN THE REPAIR MAY BETECHNICALLY
SOPHISTICATEDOR DIFFICULT.
IFASSISTANCE IS NEEDED BEYONDWHAT THE DISTRIBUTORCAN
PROVIDE, PLEASE CALL THE LAB-LINE CUSTOMER RELATIONS
DEPARTMENTAT 1-800lLAB-LINE (OUTSIDE ILLINOIS)OR AT 7081450-
2600 (INSIDE ILLINOIS).
NO MERCHANDISE,HOWEVER,SHOULD BE RETURNEDTO LAB-LINE
WITHOUT PRIORWRITTENAPPROVAL FROM LAB-LINE.
CAUTION: DISCONNECTPLUG FROM ELECTRICALOUTLET BEFORE
ATTEMPTINGANY MAINTENANCEOR REPAIR OF THIS UNIT.
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MA1NTENANCE: (conlt)
PREVENTIVEMAINTENANCE(withevery 3 months of constant use):
NOTE: THE SHAKING MECHANISMIS EQUIPPEDWITH GREASE-SEALEDBALL BEARINGS
WHICH DO NOT REQUIRE FURTHER LUBRICATIONOR ADJUSTMENT.
Removethe platform by loosening4 thumbscrews, remove ribbed mat,
removethe
9 smaller screws on the platform mounting plate and then lift it
from the unit (see below). lns~ectthe drive belt for wear and proper
tension. 0rd& a replac&neni if necessary.
PLATFORMMOUNTING PLATE (Top View):
3 PHILLIPSSCREWSAT EACHOF 3 BEARINGMOUNTS = 9 SCREWS
Take outthe 2 largemotor mount screws and liftthe motorout. 2 brushes
are located under plastic caps on opposite sides of the lower part of the
motor. Unscrewthe plasticcaps and slide the brushes out. Replace
brushes when they are worn down to
3/16" in length.
Reattachthe motor looselyto the motor mount and installthe drive belt.
To properly tensionthe belt, slide the motor away from the driven pulley
untilthere is
.08" of slack on the belt at midpoint betweenthe pulleys
when a force of
3/4 Ib. is applied. Next, securely tighten the mounting
screws.
To correcta mis-aligned pulley, loosenthe motor pulleysetscrew, slide
the pulley up or down into alignment, then securely tighten the motor
pulley set-screw.
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MA1NTENANCE: (Conlt)
PREVENTIVEMAINTENANCE(withevery 3 months of constant use):(Conlt)
Reassemblethe unit carefully. Positionthe platform mounting plate atop
the shaker body and turn all
9 screws by hand untilthey are finger-tight
only. Connect unitto correct power source and adjustthe speed to
00.0
setting. Fromthis setting,adjust speed to its slowest possible setting so
that shaker is orbiting at its minimum rotation.
While it is slowly orbiting, slightly tighten each of the
A screws shown on
previous page MN-2. Repeatthis "slightly tightening" procedurewith the
B screws; then with the C screws.
CAUTION: ALL SCREWS MUST FIRST BE SLIGHTLY TIGHTENED TO
SEAT THE PLATEPROPERLY.
Repeatthe screw-tighteningprocedureuntilall
9 screws are securely
tightened.
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SECTION 9
REPLACEMENT PARTS
DESCRIPTION
Bearing(for Upper Bearing Housing):
Bearing (for Shaking Mechanism:
2 each reqd. per crank assembly:
6 reqd. per unit):
Circuit BreakerlSwitch, 1.0 Amp 330-318-00:
Control Panel Display Printed Circuit Board:
Cordset,4626,4626JPN:
Cordset, 4626-1 (Euro):
Cordset, 4626-1CE (Euro):
Drive Belt:
Housing, Lower:
Housing, Upper:
Mat, Rubber:
Motor:
Motor Brushes (set of 2):
Power Inlet Receptacle:
Pulley,Counterbalance:
Pulley, Drive:
RotatingSensor Disk:
Rubber Feet (4):
Shaker Drive Printed Circuit Board, 1001120V:
Shaker Drive Printed Circuit Board,240 V:
Shaking Mechanism:
Speed Sensor PrintedCircuit Board:
Switch, Power:
Upper Bearing HousingAssembly
(complete):
Schematic, 4626, 4626JPN
& 4626-1 :
Wiring Schematic, 4626-1CE:
PART NUMBER
NEEDA PART?CALLTHE LAB-LINE PARTS HOTLINE.
CALL: 1-8001522-5463;
FAX: [phone].
LAB-LINE RESERVESTHE RIGHTTO MAKECHANGESTO SPECIFICATIONSWITHOUT PRIOR NOTICE.
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WARRANTY
Page 1 of 2
LAB-LINE INSTRUMENTS, INC. ("Lab-Line")warrants that the product manufactured by
Lab-Lineshall be free of defects in materials and workmanship for a period of time
defined on the following pagefrom the first to occur of (i) the datethe product is sold by
Lab-Lineor (ii)the datethe product is purchased by the original retailcustomer (the
"CommencementDate"). Exceptas expressly stated above,
LAB-LINE MAKES NO OTHER WARRANTY,EXPRESSED ORIMPLIED, WlTH
RESPECT TO THEPRODUCTS AND EXPRESSLY DISCLAIMSANY AND ALL
WARRANTIES,INCLUDINGBUT NOT LIMITED TO, WARRANTIES OF DESIGN,
MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE.
An authorized representativeof Lab-Linemust perform allwarranty inspections. Inthe
event of adefect covered by Lab-Line'swarranty, Lab-Lineshall, as its sole obligation
and exclusive remedy, providefree replacementparts to remedy the defective product.
Inaddition, for products sold by Lab-Linewithinthe continental United States or
Canada, Lab-Lineshall providefree laborto repairthe productswith the replacement
parts, but only for a period of ninety (90) days from the Commencement Date.
Lab-Line'swarranty provided hereundershall be null and void andwithout furtherforce
or effect ifthere is any (i) repair madeto the productby a party other than Lab-Line or
itsduly authorizedservice representative,(ii) misuse(including use inconsistentwith
written operating instructionsfor the product), mishandling,contamination,overheating,
modificationor alteration of the product by any customer or third party or (iii) use of
replacementpartsthat are obtained from a partywho is not an authorized dealer of
Lab-Line.
IN NO EVENT SHALLLAB-LINE BE LIABLE TOANY PARTY FORANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIALDAMAGES, ORFOR
ANY DAMAGES RESULTINGFROM LOSS OF USE OR PROFITS,ANTICIPATED
OR OTHERWISE, ARISING OUT OF ORIN CONNECTION WlTH THESALE, USE
ORPERFORMANCE OFANY PRODUCTS, WHETHERSUCH CLAIMIS BASED ON
CONTRACT, TORT (INCLUDINGNEGLIGENCE), ANY THEORYOFSTRICT
LIABILITY ORREGULATORYACTION.
The name of your nearest authorized Lab-Line dealer may be obtained by calling
1-800-522-5463.
DESIGNERS AND MANUFACTURERS
A SUBSIDIARYof BarnsteadlTherrnolyne
1999North 15th Ave., Melrose Park, IL 60160-1491 USA
PHONE: [phone] or [phone]; FAX: [phone]
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WARRANTY
Page 2 of 2
12 MONTH PARTSWARRANTY:
All EnvironmentalChambers
Low Temperature B. 0.D. lncubators
Animal Study Chamber
Controlled EnvironmentCenters
BiologicalWork Station
Refrigerators, Freezers
Chromatography Refrigerators (5 year partswarranty on compressor only)
LargeCapacity Refrigerators and Freezers(5 year partswarranty on compressor
24 MONTH PARTSWARRANTY:
FrameClamps, FrameSets, Lab Jacks
SayboltViscosimeter
Timers, Samplers, Flasks
Saf-T-Shield, Safety Tongs
All lncubators
& Ovens
DualAction OpenAir Shaker
ReciprocatingShakers (openair and water bath)
Rockers and Rotators
Low Cost Shakers
Environ Blok Shaker
Titer PlateShaker
MultiWrist Shaker
Water Baths (excludingAquabaths), UltrasonicCleaners
SlideWarmers
Mixers, Stirrers, Hotplates
Thermal Cyclers
Blok Heaters
Aquabaths, lifetimewarranty on heaters
LIFETIME PARTSWARRANTY:
All ORBITAL Shakers (not carrying a 24 month partswarranty) offer a lifetime
partswarranty on the drive mechanismand a 5 year warranty on all other parts
RefrigeratedOrbital Shakers carry a lifetimewarranty on the drive mechanism,
1year partswarranty on the compressor,and a 5 year warranty on all other
parts.
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FIRST IN INSTRUMENTS SERVICING SCIENCE, INDUSTRY,
RESEARCH AND EDUCATION
SINCE
1908.
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