Labokey 8101SL User manual

InstructionManual
AUTOMATICSHEETPRINT
LAMINATORforL8100
８１０１ＳＬ

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INTRODUCTION
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Thismanualbookisaguidancetooperatetheequipmentcorrectly.Readthemanualcarefully
andthoroughlyforafullunderstandingbeforeoperatingtheequipment.Alwayskeepthemanual
bookasideoftheequipmentsoastorefertoandfollowinstructions,wheneveritisnecessary,to
copewithunexpectedtroubleand/orunfamiliarproceduresinoperations.
Contactusorourdistributors,when“Warninglabels”putontheequipmentbecomeunreadableor
bepeeledoff.
Theequipmentisahigh-safetydevice.Wehavenoresponsibilityforanyinjuryand/orharm
causedbydisregardofthewarninglabels.Also,theequipmentismostcarefullydesignedwith
protective mechanism and protective circuit.  We have no responsibility for any unexpected
troublecausedbyinsufficientmaintenance,miss-operations,etc.
Payspecialattentionto  WARNINGand    CAUTIONsectionsforsafetyoperationof
theequipment.Incorrecthandlingoftheequipmentmaypossiblycauseamiddleorserious
degreeofinjuryand/ordamagetheequipment.Strictlyfolloweacharticlesinthismanual
bookandwarninglabels.
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WARNING
●Donotperformwithoutourapprovalanymodification,assemblyortheunspecifiedparts,or
removalofanypartsfromtheequipment.  Itmayhappentoinjuryyourselfand/ordamage
theequipment.
●Contactusorourdistributor,ifitisabsolutelynecessarytoperformmodificationortoremove
anyunspecifiedcovers.
●Ifthemodificationand/orassemblyofunspecifiedpartswereperformed,withoutourapproval.
productqualitymaynolongerbeguarantee.
●Ifsmokeisseenemanatingfromtheequipmentoritsoutsidesurfacebecomesabnormally
hotorstrangesoundsareheard,stopoperationimmediately,turnPowerSwitchOFFand
unplugPowerCordfromACoutlet,andthencontactservicepersonnel.
●Beforedoinganymaintenanceservicespecifiedinthemanualbook,turnPowerSwitchOFF,
unplugPowerCordfromACoutlet.Otherwise,itmayhappentoreceiveanelectricshock
and/orinjureyourselfexpectedly.
CAUTION
●DisconnecttheplugofPowerCordfromACoutletwhileholdingit.
Otherwise,itmaycauseadamageofPowerCord.
●Keepthemanualbookcarefullyforfuturereference.
●Itisstrictlyprohibitedtoduplicate/reproduceapartand/orentireofthis
manualbook.
●Thecontentsofthismanualbookmaychangewithoutpriornotice.
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1

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CONTENTS
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INTRODUCTION ･･････････････････････････････････････････････････ 1
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CONTENTS･･･････････････････････････････････････････････････････ 2
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1SAFETY･･････････････････････････････････････････････････････3
1-1SAFETYGUIDE(PRECAUTIONSONOPERATINGTHEEQUIPMENT)････････ 3
1-2LOCATIONOFWARNINGLABELS････････････････････････････････････････ 3
1-3WARNINGLABELS･･･････････････････････････････････････････････････････ 4
1-4DESCRIPTIONOFSAFETYWORDS･･･････････････････････････････････････ 4
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2SPECIFICATIONS ････････････････････････････････････････････ 5
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3COMPONENTNAME ･････････････････････････････････････････ 6
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4INSTALLATION･･･････････････････････････････････････････････ 7
4-1UNPACKINGANDCONFIRMATIONTHECONTENTS･･･････････････････････ 7
4-2LOCATIONANDENVIRONMENT･･････････････････････････････････････････ 7
4-3INSTALLATION GUIDE ･････････････････････････････････････････････････ 8
4-3-1ConfirmationofComponents ･････････････････････････････････････････････ 7
4-3-2Assembly ･･････････････････････････････････････････････････････････････ 7
4-3-3ConnectingtotheL8100PuncherUnit ････････････････････････････････････ 8
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5OPERATIONS ････････････････････････････････････････････････ 9
5-1SETTINGLAMINATINGTAPE･････････････････････････････････････････････ 9
5-2SETTINGPAPER ･･･････････････････････････････････････････････････････ 10
5-2-1ChangingPapers (fromNarrowerPapertoWiderPaper) ･････････････････ 12
5-2-2ChangingPapers (fromWiderPapertoNarrowerPaper) ･････････････････ 12
5-3OPERATION････････････････････････････････････････････････････････････ 13
5-3-1NormalOperation ･････････････････････････････････････････････････････ 13
5-3-2WarningofErrorsOperation････････････････････････････････････････････ 15
5-4ATTENTIONATTHEENDOFＪＯＢ ･････････････････････････････････････ 16
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2

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1SAFETY
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1‒1SAFETYGUIDE(PRECAUTIONSONOPERATINGTHEEQUIPMNET)
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OperationsPrecautionsLabelReferenceto
LocationManualBook
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SettingofBecarefulnottohave5-1SettingLaminatingTape
PaperHolderyourfingerspinched.W-15-2SettingPaper
5-3Operation
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1‒2LOCATIONOFWARNINGLABELS
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●Warninglabel(W‒1)islocatedasideofPaperHolder.
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W-1
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

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
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3

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1‒3WARNINGLABELS
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When“WarningLabels”putontheequipmentbecomeunreadableorbepeeledoff,pleasecontact
usorourdistributors.
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LabelLocationWarningLabelPartNo.
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

W‒1 L802W01
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1‒4DESCRIPTIONOFSAFETYWORDS
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“Warning”and“Caution”areprovidedforthesafetynotice.Further,“Important”and“Note”
areforthesafetyandcorrectoperationoftheequipment.
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WARNING
Usedfortheurgentlycriticalsituationwhichwillinevitablycauseadeathorseriousinjury
ifthesituationisnotavoided.
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CAUTION
Usedforthecriticalsituationwhichmaypossiblycauseamiddleorseriousdegreeofinjury
ifthesituationisnotavoided.
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IMPORTANT
Usedforthecriticalarticles,whichmaycausemalfunctionand/ordamagetheequipment
ifitishandledincorrectly.
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NOTE
Usedfortheprocedureswhichshouldbedonecarefully,articlestofollowandsupplementary
instructionsinoperation.
4

2.SPECIFICATIONS
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ThisequipmentisamodifiedmodelofLABOKEY802forthepurposeofusingincombinationwitha
puncherunitofLabokey8100automaticStickerPrintPuncher. Standardspecificationsarereferred
totheInstructionManualforLabokey802enclosedinthepackage.
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Applicablepaperwidth: 89‒127mm
Applicablepaperlength: 89‒180mm
Paperfeed:  Automaticfeedingandstopwithphotosensors
   AutomaticfeedingbyPaperFeedSwitch
Failsafesystems:  CheckinglaminatingerrorswithSpaceSensor
AutomaticstopbyPaperEndSensor
Controlmethod:  Bymicrocomputer
LaminatingTape: Dedicatedrolltape
:85mmwide,100mlongfor89mmwidepaper
:98mmwide,100mlongfor102mmwidepaper
:124mmwide,100mlongfor127mmwidepaper
Powersource:1.DC12V,2.5AwithadedicatedACadapter(AC100-240V,0.8A)
2.PowerinputthroughL8100

Measurements(WDH): 660x260x370mm
Weight:   Approx.20kg

Note:Specificationsaswellasexteriordesignmaybechangedforimprovementwithoutpriornotice.
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5

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3.CONPONENTSNAMES


LABOKEY802GuideRollerAAccumu-Roller

GuideRollerB

Accumu-Section
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BaseBoardConnectorCord
6


4.INSTALLATION

4-1UNPACKINGANDCONFIRMATIONOFCONTENTS
Unpacktheunittofindfollowingcomponentsinit:
●LABOKEY802………………………1Unit
●Accumu-Unit…………………………1Unit
●InstructionManual……………………1Booklet

4-2LOCATIONANDENVIRONMENT
Explanationsreferstoaboutlocationandenvironmentwhichtheequipmentisinstalled.
●Use the unit indoors at room temperature 5 ‒ 30 degrees centigrade and relative
humidity30‒75%.
●Locationmustbefreefromvibration.
●Settheunitatlevel.
●Avoidrapidofchangeofroomtemperature.Otherwisecondensationofwatervapormay
arise,causingmalfunctionofelectriccircuitry.

4-3INSTALLATIONGUIDE
4-3-1ConfirmationofComponents.
Checkthecomponentsasshown
perpictureontheright.

BasePlate
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Accumu-SectionScrews(4pieces)

4-3-2Assembly.
Referringtothepictureontheright,
fixthehingestotheBasePlateand
Accumu-Sectionwith4piecesscrews.

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Accumu-SectionHinges
7

4-3-3ConnectingtotheL8100PuncherUnit.
①Referringtothepictureontheright,remove
the[PositionSettingPlateB]byunscrewing
3screws.

L8100
Screwsx3
PositionSettingPlateB
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②Using2outoftheremoved3screws,connect
theL8101SLtotheL8100PuncherUnit.
Note:BringdowntheAccumu-Section
backwardforconnectingtotheL8100.
TheAccumu-Sectionissupported
withthesupportplate.
Then,plug[ConnectingCord]ofAccumu-Section
to[Connector]oftheL8100
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ConnectingCordConnector
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③Asshownpertherightpicture,puttheL802
ontotheBasePlate.
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
④Firmlyplug[ConnectingCord]ofAccumu-
Sectioninto[Connector]oftheL802.
Then,plugtheACAdapteroftheL802to
thepowerjack.
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ConnectingCordPowerJack
8

5.OPERATION:
Notes: Keep[PaperCoverHolder]closedbeforeliftingPaperHolder.
 Becarefulnottohaveyourfingerspinchedinclosing[PaperCoverHolder].
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5-1SETTINGLAMINATINGTAPE
1.Pastethetapeontoasheetofpaperslightly
widerthanthe tape.Thepapershouldbe
approx.180mmlong.
Note:Accordingtothewidthoflaminating
tape,puttheWidthSettingRingontotheother
sideofthe[tapecore].PaperLaminatingTape
85mmlaminatingtape:Ringwidth12.5mm
98mmlaminatingtape:Ringwidth9.5mm
124mmlaminatingtape:NoRing

2.Loosentheknobof[TapeCore]andthrust
thetapeintothecoreasshowntillithits
theend.Tightentheknobtosecurethe
tapeinposition.
 TapeCoreKnob
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Accumu-Section
3.BringdowntheAccumu-Sectionbackward,
drawout[TapeCoreHolder]andplace[Tape
Core]onitwiththeknobthisside.
Thenpushtheholderbackintoposition.




TapeCoreHolderKnob
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4.After[TapeCoreHolder]wasplacedinto
position,drawout[TapeCoreHolderPressure
Plate]andhookonto[TapeCoreHolder].

TapeCoreHolderPressurePlate
9

5.Putthesheetofpaperwiththetapepasted
throughoutside[TapeGuideRoller]andPaper
[LaminatingRoller]anddrawitoutstraightHolder
fromunderneath[PaperFeedPressureRoller].
Placethepaperon[LaminatingRoller].PaperFeed
Adhesivesideofthetapenowfacesupward.Pressure
Roller
TapeGuideRollerLaminatingRoller
6.Lower[PaperHolder]andholditinpositionGear
with[PaperHolderLockLever]whilelightly
pullingthepapertopreventslackeningoftape.
Ifthe[PaperHolder]doesnotcomedownall
thewayandcannotbelocked,turn[Paper
FeedKnob]clockwisetogetthegearsengaged
sothattheholderwillcomedownandgetlocked.
PaperHolderLockLeverPaperFeedKnob

5-2SETTINGPAPER
Notes:1.Notethatpaperssetintheunitwillbelaminatedonebyonefromlowerend.
2.Whenpapersarestackwithunevenends,frontandrearinparticular,itmight
causeimproperlaminating.
3.Whenpapersarestackwithunevensideslaminatingmaynotbestraight.
4.Donotsetmorethan100sheetsofpaperatatime.
5.Whenpapersarecurlylimitthenumberto70sheets.
Explanationnowreferstowhenthetapeiscorrectlyset.
Widthofpapermaybeadjustedbyturning[PaperWidthAdjustKnob]onthebackof[Paper
Holder].Itmaybedonemanuallywiththe[PaperHolder]setinposition.
Setpapersbyopening[PaperHolderCover]afterhavinglocked[PaperHolder].

WithPaperHolderopenedWithPaperHolderCoveropened
PaperWidthSeparator
PaperWidthFixingKnob
AdjustKnob





HookPaperHolderLockLeverPaperLengthBlock
10

1. Turn[PaperWidthAdjustKnob]tohave[PaperWidthGuides] FixingScrew
alignedtothewidthofpaper,andsetadeckofpaperswithtips
properlyaligned.Loosenthescrewof[PaperLengthBlock] 
andhavetheblockalignedtotherearendofpaper.Tighten
thescrewtofixtheblock.Whencurlypapersareused,
keepthecenterofpaperpushedtominimizecurlingwhile
adjustingthepositionoftheblock.PaperWidthGuide

Note:Besuretohavethetipofpapersalignedwhensettingthem.





1.Turn[PaperWidthAdjustKnob]tobothdirectionsonce
ortwicetohavewidthofpaperssetinorder.
Closetightly[PaperHolderCove].



2.Turn[PaperFeedRollerKnob]tosendoutasheet
andseeifitisproperlylaminated.IfitisOK,
goonlaminating.Ifyoufindthefirstsheetnot 
properlydone,resetpapers.


PaperFeedRollerKnob

3.Whenpapershaverunout,[PaperEndSensor]
willdetectitandautomaticallystopoperation
ofthemachine.
Thefigureontherightshows[PaperHolderCover]
isopened.Setanewpaperandcontinuetheoperation.

4.Whentheoperationcomestoanend,havetwoorthree
sacrificesheetslaminated.



11

5-2-1ChangingPapers(fromnarrowerpapertowiderpaper)
Note:Whenthewidthofpaperischanged,ensuretochangethePaperWidthGuidesofL8100.The
paperwidthadjustmentcardinalpointisfromcenter.

1.Open[PaperHolderCover]andwidenthespanof
[PaperWidthGuides]with[PaperWidthAdjustKnob]
onthebacktomatchthewidthofthepapertobeused.
Iftheknobishardtoturn,removeHookbyturning
[PaperHolderLockLever]andslightlylift[PaperHolder]
byhandtoallowsmoothturnoftheknob.
Note.Lifting[PaperHolder]slackensthetapeandpaper.PaperHolder
Set[PaperHolder]whileslightlypullingpaperbyhand.PaperWidthGuides


2.Setthepaperfollowingthestepsin“5-2”.





5-2-2ChangingPapers(fromwiderpapertonarrowerpaper)

1.Open[PaperHolderCover]andsendthepaperbyturningSeparator
[PaperFeedRollerKnob]toabout1cmbefore[Separator].

2.Unlock[PaperHolder]andliftitslightlybyhandand
disengagethepaperfrom[PaperWidthGuides].

PaperHolder
PaperWidthGuides

3.Narrowthespanof[PaperWidthGuides]with
[PaperWidthAdjustKnob]onthebacktomatch
thewidthofthepapertobeused.

4.LockPaperHolder.

5.Setthepaperfollowingthestepsin“5-2”.
12

5-3 OPERATION
Explanationreferstofunctionsandoperationsoftheequipment.
LEDindicatorsshowthefunctioncurrentlyinuseandthebuzzerwarnstheoperatoroftheerrorsinoperation.
Warningbybuzzer
Notes1 :Warningbybuzzerworksonlywhen[START/STOP]switchisdepressedtoactivate"Automatic
Laminating."Thebuzzerremainssilentduringmanualfeedingwith[PaperFeedKnob],while
[LED]indicatorislightingon.
Notes2 :Manualfeedingwith[PaperFeedKnob]tendstofeedtwosheetsofpapersatatimewhen
[PaperHolder]isnotsetcorrectly.
Notes3 :Whenalaminatingerrortakesplaceduringmanualpaperfeedingwiththe[PaperFeedKnob],
[SpaceSensorLED]maylightbutthemanualfeedingmaynothalt.Insuchacase,itcould
happenthatadhesiveonAdhesiveTapemaysticktotherollers.
Therefore,manualfeedingwiththe[PaperFeedKnob]mustbecarriedoutwithutmostcare.
Notes4 :Adoublemonitoringsystemisappliedtothe[DetectionoftheEndofpaper];eitherbyasensor
detectionorbyamechanicalstoppingmechanismtoholdtheoperation.
Whenpapershaverunout,the[PaperFeedKnob]getsmechanicallylocked.
5-3-1NORMALOPERATION.
PlugACAdaptersecurelytoanoutlet.
Depressthepowerswitch[I]ofbothL8100andL81010SL
toturnthepowerwithLEDson.
2. SettingofthePaper. Accumu-Roller
Aftersettingboth[AdhesiveTape]and[Paper]correctly,
depress[START/STOP]switch.Thelaminatedpaper
willbefedforward.Stopthepaperfeedingbydepressing
[START/STOP]atthelengthgoodforsettingontheL8100.
Then,setthepaperontotheL8100astherightpictureshows.
Whenthepaperisset,feedthepaperbyturningthe[Paper
FeedRollerKnob]sothat[Accumu-Roller]islifteduptothe
highestposition. Pa
p
erFeedRollerKnob
Note:Toliftup[Accumu-Roller]tothehighestpositionisalwaysrequiredwheneveryworkisstarted.
-13-
AUTO
〇
SEN.ONP.END 〇〇 SPACE
ThefollowingworkisreferredtotheinstructionmanualofL8100.
START/STOP
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
−−−−−−−−−−
―――― ―― ――
―
〇
POWER
0.05sec.
0.25sec.
0.50sec.
1.
IncorrectsettingofthePaperHolder
DetectionbytheSpaceSensor
Detectionoftheendofpapers
Turnonthepower:

TheoperationsdescribedbelowarerequiredforbothL8100and
[AUTO]switch.[AUTO]switchand[SEN.ON]LEDarelightedon.
switchislightedon.Readytostartthelaminatingwork.
Depress[AUTO]switch.LEDof[AUTO]switchislightedon.
ItisreadytostartL8100operation..
STICKER
4. Indicationofpapersexhausted:
Whenthepapershaverunout,[P.END]LEDlights,operation
Buzzersoundindicatingdetectionoftheendofpapers―― ――
silencethebuzzer.
Whenthepapershaverunout,theL8100operationcomestostop
and[AUTO]switchLEDgoeson-and-off,andthebuzzergives
STICKER
LEDof[AUTO]goesoffandsilencethebuzzer.
Note:Ensuretodepress[AUTO]switch.
Forrestarttheoperation,loadthepaper,andfeedthepaperbyturning
[PaperFeedRollerKnob]andlift[Accumu-Roll]upthehighestposition,
andthenreturntothestep(3).
-14-
START/STOP
〇
AUTO
SEN.ON
L8101SL.
SEN.ON
Then,depress[START/STOP]switch.LEDof[START/STOP]
―
〇
AUTO
AUTO
L8100
warning.Depress[AUTO]switch.
L8101SL
MANUAL
〇
SPACE
POWER P.END SPACE
SEN.ON
AUTO
START/STOP
POWER P.END 〇
SPACE
〇
START/STOP
comestostopandthebuzzergivesthewarning.
Depressthe[START/STOP]switchtoturnofftheLEDand 〇
POWER P.END
3. StartLaminatingandKiss-PunchingWork.
START/STOP
―
〇
―
〇
Note:Ensuretodepress[START/STOP]switch.
Whenprintsarestackedforlaminatingthe“P.END”LEDturns
off,indicatingtheunitisagainreadyforoperation
POWER P.END SPACE SEN.ON
〇
L8100
L8101SL
MANUAL AUTO
AUTO
Aftersetting[LaminatingTape]and[Paper]correctly,depress
―
〇

〇
Depressthe“O”endof[POWER]switchtoturnofftheunit.
[POWER]LEDturnsoff.
5-3-2WARNINGOFERRORSOPERATION.
WiththefollowingoperationswhenL8101SLstops,L8100willalsostop.
LEDof[AUTO]switchgoeson-and-off,andbuzzergiveswarning.
STICKER
LEDof[AUTO}switchturnsoff,andstopsthebuzzer.
Aftercorrectingtheerrors,depress[AUTO]switchagain.
Foranyabnormaloperations,thebuzzergiveswarning.
Depress[START/STOP]switch,silencethebuzzer.
Afterresolvetheerrors,depress[START/STOP]switchagain.
Forrestartingoperation,feedthepaperbyturning[PaperFeedRoller
Knob],making[Accumu-Roller]tostayatthehighestposition.
Then,starttheL8100operation.
Whendepressing[START/STOP]switch,iftheLEDoftheswitch
correctlyset.Youcannotstartlaminatingoperation.
BuzzersoundindicatingtheerrorinsettingPaperHolder‐‐‐‐‐‐
Whenthespacebetweenlaminatedprintsexceeds1mm,Space
[SPACE]LEDlightsandthebuzzerstartsbuzzing.
andsilencethebuzzer.
[SPACE]LEDturnsoffasthespacebetweenpapersisoutofthe
detectingrangeofthesensor.Itkeepsturnedonwhenthespace
-15-
AUTOSTART/STOP
〇
L8101SL 〇
SEN.ONP.END SPACE
〇
POWER 〇
islargeenough. START/STOP
SPACEP.END
―
〇
Depress[START/STOP]switchagaintoturnoff[SPACE]LED
―
〇
Depress[START/STOP]switchoncemoretosilencethebuzzer
ErrorinsettingPaperHolder:
lightsandthebuzzerkeepsonbuzzing,PaperHolderisnot
L8100
Depress[AUTO]switch..
L8101SL
UnplugtheACAdapterfromanoutlet.
1.
4. Power“OFF” POWER
START/STOP
―
〇
〇
2. 〇
START/STOP
―
〇
andresetPaperHoldercorrectly.
DetectionoferrorbySpaceSensor: SEN.ON
POWER P.END SPACE
P.END SPACE
AUTO
AUTO
SEN.ON
SEN.ON
AUTO
Sensorwilldetectitandstoptheoperation.
BuzzersoundindicatingthedetectionbySpaceSensor−−−
POWER
MANUAL
〇〇
AUTO


Whenthespaceisabout2-5mm,closePaperHolderCover,Space
sendpapersoutbymanuallyturning[PaperFeedKnob]while
drawingpaperbyhandtopreventundesiredstickingofpaper.
Duringthissalvageprocedure,makesurethatnextprintis
laminatedcorrectly.Ifcorrectlaminatinggoeson,depress
[START/STOP]switchtoresumeoperation. Ifthespace
betweenprintsexceeds5mmormore,thelaminatingtape
willhavetobereset.SpaceSensor


5-4ATTENTIONATTHEENDOFJOB
Whenajobends,leavingthemachineunusedforawhile,
make[PaperHolder]slightlyraisedtopreventpossible
deformationof[PaperFeedPressRoller].

Howtoraise[PaperHolder]:
1.Unlock[PaperHolder]byturning[PaperHolder
LockLever]clockwise..PaperHolder
2.Lift[PaperHolder]slightlybyhandandreplacePaperHolder
[PaperHolderLockLever].(ThespringautomaticallyLockLever
 replacesthelever.)
3.Gentlylower[PaperHolder].Hookwillkeep[PaperHolder]slightlyraised.



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