Laguna Tools CL1200 User manual

CL1200 LATHE
MT0CL1200 MANUAL
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

Table of contents
Safety Rules
Noise emission
Specification sheet
Accessories
Receiving your machine
Unpacking your lathe
Introduction to lathes
Parts of the lathe
Assembly and setup
Where to locate your lathe
Assembling your lathe
Operating your lathe
Maintenance
Troubleshooting
Accessories
Electrical drawing
Spare parts
Exploded view drawings and parts lists
3

Safety Rules
As with all machinery there are certain hazards involved with the operation
and use. Using machines with caution will considerably lessen the possibility
of personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any
questions relative to the installation and operation, do not use the equipment
until you have contacted your supplying distributor.
Read carefully before operating the lathe:
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
Wear face, eye, respiratory and body protection devices as indicated
for the operation or environment.
3. Be sure that the power is disconnected from the machine before tools
are serviced or an attachment is fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.
4

Noise emission
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure
times, it is not precise enough to determine the need for supplementary
precautions. The factors affecting the true level of exposure to operators are
clearly the amount of time exposed, the characteristics of the working
environment, other sources of dust and noise, etc. for example, adjacent
machines affect the level of ambient noise. It is possible that exposure level
limits will vary from country to country.
Specifications
Maximal processed length mm 1200 [47.2”]
Height of centers mm 1100 [43.3”]
Height of centers over the
guides
mm 215 [8.5”]
Maximal processed diameter:
-Over the guides
-Over the support
-While duplicating
mm
mm
mm
ø450 [17.7”]
ø215 [8.5”]
ø215 [8.5”]
Duplicating device
-Depth of duplicating, max
-Length of duplicating,
max
mm
mm
60 [2.3”]
1200 [47.2”]
Standard piece (pattern)
-Length, max
-Diameter, max
mm
mm
1200 [47.2”]
ø150 [5.9”]
Spindle front edge
-External thread
-Aperture
mm
mm
M33x3.5
ø14.9 /MK2
Tailstock
-Run of the tailstock barrel mm 140 [5.5”]
5

-Cone of the tailstock
barrel
mm MK2
Spindle r.p.m. min-1 500 /1000 / 2000
/2800
Motor output KW 1.1 [1.5hp]
Overall dimensions:
Length
Height
Width
mm
mm
mm
2105 [82.9”]
1225 [48.2”]
1000 [39.4”]
Required area mm 2500/1800
[98’4”/70.8”]
Mass, net kg 380 [836lb]
Accessories
Follow rest Range is from ø20 to ø120 mm
Steady rest Range is from 10 to 108 mm
Chuck ø16 1mm to 16mm diameter
1/16” to 5/8” diameter
Mandrel МК2 for chuck
ø16
Running center ø20 For pieces with diameter equal or larger than
ø20
Running center ø40 For pieces with diameter equal or larger than
ø40
Gear serrated center ø20 For pieces with diameter equal or larger than
ø20
Gear serrated center ø40 For pieces with diameter equal or larger than
ø40
Gear cone bushing ø40 For console fixing of short pieces
Universal disk ø200 For fixing of flanged pieces
Pre-cutter 16x16 For preliminary turning of cylinder journals
with the follow rest
Duplicating cutter 16x16
Tool rest For turning with hand chisels
Protection screen
Additional lever To unscrew some spindle accessories
Knock-out lever To knock out some accessories of spindle cone
Milling-splitting adaptor To mill straight grooves on profiled planes by
means of electric drilling machine or miller
with diameter of the adaptor journal ø43 mm
[1.7”].
6

Receiving your machine
Before you unpack your new Laguna Tools Lathe, you will need to first
inspect the packing, invoice and shipping documents supplied by the driver.
Ensure that there is no visible damage to the packing or the machine. You
need to do this prior to the driver leaving. If any damage is found, note it
on the delivery documents, which must be signed by you and the delivery
driver. You must then contact the seller [Laguna Tools] as soon as practical.
If you find damage after the driver has left, contact the seller [Laguna Tools]
as soon as practical.
Unpacking your lathe
To unpack your machine you will need tin snips, knife, screw driver [star]
and a wrench
1. Using the tin snips cut the banding that is securing the box [if fitted].
WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE
BANDING WILL SPRING AND COULD CAUSE INJURY. Then remove the
screws that secure the box to the base [row of screws around the
bottom of the box].
2. Lift the box off and discard. This needs two people. Or take the box
apart sheet by sheet.
3. Using the knife, cut the plastic wrap and remove it.
4. Remove the boxes on the base of the box.
5. Remove the base mounting bolts that secure the machine to the base.
6. It is recommended that the machine be removed from the pallet by
lifting it with a hoist or forklift. Place a sling as shown and lift
vertically.
7. Remove the pallet and lower to the floor.
The machine can be lifted using a forklift truck, by using a “SLING”, as shown
with a lifting capability of 2,000 Kg [4,400lb]
Note: The machine is heavy, so if you have any doubt about the described
procedure, seek professional assistance. Do not attempt any procedure that
you feel is unsafe or that you do not have the physical capability of
achieving.
What you will receive with your machine
Pic of the parts laid out
7

Introduction to your lathe
This lathe is designed to give you years of safe service. Please read this
owner’s manual in its entirety before assembly.
Parts of the lathe
Body of the lathe
The body is of welded construction, manufactured from heavy steel plate. It
has three main parts: a headstock, guide rails and a tail pillar.
Headstock
The headstock houses the motor, electrical system, headstock spindle and is
attached to the guide rails.
8

Electrical system
The electrical system comprises of the following: A switch panel is mounted on the
headstock that has the start, stop and emergency stop switch. Mounted behind the
panel is the magnetic contactor. The motor is protected by an over-temperature
switch [internal to the motor]. The side access door is protected by a switch which
cuts power to the motor should the door be opened.
Headstock spindle
The headstock spindle is the heart of the lathe, as it must run true and without any
slop or vibration. The spindle is threaded M33 x 3.5 with an internal MK2 Morse
taper. The thread is used to attach accessories such as chucks, and the Morse taper
is used for drive centers, etc. The spindle is mounted in a housing that attaches
directly to the guide bars. The spindle has a lock to stop rotation when chucks, etc.
are being attached or removed.
Guide rails
The lathe has two ground and polished steel tubes that control the longitudinal
movement on the lathe. The tailstock, copy carriage, headstock spindle housing,
fixed steady and the limit stops fit onto the guide rails.
Tailstock
The tailstock attaches to the guide rails and can be moved longitudinally. It can be
locked in any position along the guide rails. The spindle has a MK 2 Morse taper and
can be retracted or extended to suit the job.
Copy attachment
The copy attachment is a saddle that moves longitudinally along the guide rails and
moves the tool to follow the contours of a master or template that is held in a holder
located at the back of the machine. The tool can be adjusted to cut various
diameters. The template / master position is adjustable to accommodate various
sizes of work. A hand wheel that moves the saddle via a chain and sprocket controls
the longitudinal movement. A handle that moves the saddle in and out controls the
cross slide movement. The copy saddle travel is limited by a control knob located on
the front of the cross slide. Adjustable stops that limit the longitudinal travel of the
saddle are located on the front guide rail.
Protection screen
A screen attached to the copy saddle is provided to protect the operator from chips
that are generated when the copy attachment is being used. This is only a first
line of defense, so eye protection must always be worn when using the
lathe.
Steadies
The machine is supplied with two steadies.
One is mounted on the copy saddle and is used primarily for controlling long jobs
that are being copy-turned. The steady has rings that fit into each other. By
9

removing rings, you can accommodate various sizes of work. The main function is to
steady non-round [square] stock that is being turned. The steady has a tool that cuts
the stock to a diameter to suit the ring selected and holds the job securely for the
copy tool to cut. The rings are mounted in a bearing that enables the rings to rotate
with the job.
The second steady is mounted directly onto the guide rails. It can be moved along
the guide rails and clamped in position. The steady has three bearings that are
adjustable to suit the diameter of the job.
Tool rest
A tool rest is supplied which is mounted to the copy saddle and is adjustable for the
height and diameter of the job. An optional guide-rail mounted tool rest is available
from Laguna Tools.
Identification
There is a plate at the back of the machine listing all the manufacturing data
including the serial number and model, etc.
Tools and accessories
See earlier section on what you will receive with your machine.
Assembly and setup
Where to locate your lathe
Before you remove your lathe from the pallet, select the area where you will use
your machine. There are no hard and fast rules for its location, but below are a few
guidelines.
1. Ensure that there is sufficient clearance all round the machine, as you will
have to have access to the back of the machine.
2. Adequate lighting. The better the lighting, the more accurately and safely you
will be able to work.
3. Solid floor. You should select a solid flat floor, preferably of concrete or
something similar.
4. Close to power source.
5. Provide for a place that will be suitable for storing finished products and rough
blanks.
Leveling the Lathe
After you have located your lathe in its final position, you will have to level it.
1. Place a spirit level on the guide bars. You will have to level the lathe in both
directions.
2. The base of the machine is provided with threaded leveling holes and bolts.
You can also bolt the machine to the floor [bolts not provided]. This is the
preferred method as the machine will be more stable.
3. If you decide to bolt the machine to the floor you can level it with shims
[shims not provided] or use the leveling bolts. If you decide to use the
leveling bolts do not over-tighten them as this could damage the base of the
10

lathe and could cause the machine to vibrate. It is also recommended that
the machine be mounted on anti-vibration material.
4. When leveling the machine that is not bolted to the floor, insert the leveling
bolts into the corner holes and adjust the bolts so that the machine is level in
both planes and does not rock on the floor.
Assembling your lathe
Cleaning the machine
Remove the rust protection grease with WD 40 or similar solvent.
Electrical connection
Note: the machine is supplied with an electrical cord but not a plug, as the
type of plug will be dependent on the installation.
It is advisable that qualified personnel carry out the electrical installation. Ensure
that the main supply corresponds with that of the machine. If you have to change
the electrical cable, use wiring suitable for the power and the length of cable that is
needed for your installation. On the machine you will see a wire that is yellow and
green, this is the ground wire, the other colored wires are power phase it does not
matter what color combination you use, green/yellow is ground; all other wiring is
power (there is no neutral). On single phase the wiring can be interchanged as you
wish, it will not affect the rotation of the motor. The direction of rotation of machines
with a single-phase supply is predetermined during production.
Before starting the machine
1. Read and understand the instruction manual, before operating the machine.
2. If you are still not thoroughly familiar with the operation of the machine, get
advice from a qualified person.
3. Make sure the machine is properly grounded and that the wiring codes are
followed.
4. Do not operate the machine while under the influence of alcohol, or if tired.
5. Always wear eye protection, safety glasses or a safety shield, and hearing
protection.
6. Wear dust mask; long term exposure to the fine dust created by the machine
is not healthy.
7. Remove your tie, rings, watch, and all jewelry. Roll up your sleeves and never
wear loose clothing. You do not want anything to get caught in the machine.
8. Make sure that the guards are in place and use them at all times. The guards
protect you.
9. Stop the machine before fitting or removing a job.
11

Operating your lathe
Stop knob. Press to stop the machine, non-emergency
operation.
Green knob. Press to start the machine.
Emergency stop knob, [red].
Press for emergency stop. To reset, turn clockwise. The
machine will not operate until the switch has been reset.
Machine test
Now it is the time to test the machine.
1. Close the door. If you try to start the machine with the door open the
machine will not start, as the safety switch is not on.
2. Check that there are no tools fitted; it is far safer to test the machine without
the tools fitted.
3. Check that the red emergency switch is in the fully out position.
4. Check that the machine is clear of all tools and other loose objects.
5. Check that all the adjusting and locking handles are tight.
6. Start the lathe by pressing the green start knob.
7. Now is the time to check that all the safety switches are functioning correctly
before you fit any tools.
8. With the machine running, press the red emergency stop switch. The motor
should have the power removed and slow down.
9. With the machine running, operate the red stop switch by pressing towards
the machine. The motor should have the power removed and slow down.
10. With the machine running, open the door very slowly until the door switch
functions. The motor should have the
power removed and slow down. Close
the door and wait for the motor to
completely stop before you fully open
the doors.
11. If any of the safety switches fail to
operate correctly, do not use the
machine until the fault has been
corrected.
Speed selection
The lathe is supplied with a pulley system
that offers 4 spindle speeds [500rpm /
1,000rpm / 2,000rpm / 2,800rpm]. To select
the required speed follow the procedure
below:
Note: The belt can be re-tensioned by
adjusting the lock nuts. The belt comes
factory set but should be checked and re-
12

tensioned after running the machine for a few hours as the belt will bed into the
pulleys.
Note: With the power disconnected from the machine.
1. Rotate handle and the motor will move in a vertical direction. This will slacken
the belt.
2. Move the belt to the selected set of pulleys.
3. Rotate the handle back to the original position. This will move the motor down
vertically putting the tension back onto the drive belt.
Turning between centers / face plates / chucks
The headstock spindle has a male thread M33 x 3.5. This thread is used to attach
chucks, faceplates and other attachments to the spindle. The spindle has an internal
Morse taper MK2. The Morse taper is used to attach either of the two drive centers
that are supplied with the machine.
To remove a drive center, slide the knock-out rod
from the back of the spindle through the hole that
runs through its center. Give the installed drive
center a sharp knock and the drive center should
come free.
Note: Keep your hand below the center to catch it
as it is released.
To install the face plate
Lock the spindle with the spindle-locking rod
[directly below the spindle thread. Push up to lock
spindle].
Screw the faceplate onto the spindle thread,
ensuring that it is tight.
To remove the faceplate, reverse the above
procedure.
To fit a chuck to the lathe
The lathe is not supplied with a chuck. If you are going to purchase a chuck, ensure
that the internal thread matches the spindle thread [M33 x 3.5]. If you have existing
chucks with American 1” x 8TPI threads, Laguna offers an adaptor that converts the
spindle thread to the 1” x 8TPI thread.It is always advisable to mount the chuck
directly onto the spindle of the lathe as any adaptor can introduce inaccuracies and
your chuck may not run 100% true to the spindle.
Use the spindle lock to stop rotation of the spindle while fitting or removing your
chuck.
Fitting and using the fixed steady
The fixed steady is attached to the guide bars and will not move longitudinally with
the job. The steady is used to support long thin jobs. It has three bearings that
rotate with the job and stop the job from moving off center.
To move the steady to the required position on the lathe bed, loosen the ratchet
handle, slide to the required position and clamp with the ratchet handle
To adjust for the diameter of the job
13

1. Loosen the three black plastic knobs.
2. Fit the job between centers.
3. Adjust the three bearings roughly equal around the circumference of the job
so that they are just touching the wood and clamp in position with the three
black plastic knobs.
4. Rotate the job by hand to ensure that the adjustment of the steady is correct,
ensuring that all three bearings rotate freely.
Fitting the tool rest
The machine is supplied with a tool rest
that is fitted to the copy saddle. To fit the
tool rest, the following parts, [if fitted to
the machine] must be removed:
- Guard.
- Saddle tool holder.
- Rotating steady.
Clamp the tool rest holder to the saddle
with the 2 clamp screws and adjust to
suit the job. The vertical position of the
fence can be adjusted and then clamped
with the ratchet screw. An optional guide-
rail mounted tool rest holder is available
from Laguna tools.
Tailstock
The machine is supplied with a tailstock that can be adjusted along the guide rails of
the lathe. To clamp in the position, tighten the two bolts that are located at the back
with the wrench supplied. Rotating the handle located at the back of the tailstock can
extend or retract the tailstock spindle. The spindle has a female Morse taper MK2 for
fitting various centers and attachments. The spindle can be locked in position by
rotating the clamping screw that is located on the top of the tailstock at the front.
To fit the rotating center, rotate the spindle-adjusting handle so that the spindle is
approximately 50% extended. Clean the internal Morse taper of the tailstock and the
Morse taper of the center. Push the center into the spindle hole and it should lock in
position. To check that it is locked, try to rotate the fixed part of the center by hand.
To remove the center from the tailstock, rotate the spindle-adjusting handle so that
the spindle is retracted. The Morse taper of the center will come up against a dead
stop and if you continue to retract the spindle the center will be freed. Keep your
hand under the center so that it is not allowed to fall and become damaged.
The machine is supplied with two types of rotating centers; one for general-purpose
work and the second one for use when using the rotating steady on the copy saddle.
The lathe is supplied with drill chuck [1/16” to 5/8” drill capacity] that also fits into
the tailstock.
When hand-turning spindles [non-copy turning], etc., you may find it more
convenient to remove the tailstock and refit on the other side of the copy saddle.
To assemble the rotating steady onto the copy saddle
Note: The rotating center is located on the saddle by two spring pins [dowels]. Care
must be taken to ensure that they line up with the relevant holes while assembling.
14

Also take care that they are not damaged while disassembling the rotating steady
from the saddle.
1. Align the spring pins to the holes in the saddle.
2. Gently tap the casting so that the spring pins go into the holes and the
casting is flush with the mating face.
Note: Only use a soft-face mallet or a block of wood to tap the casting down. Cast
iron is brittle, and if you hit it with hard objects, IT WILL BREAK.
3: Clamp in position with the three clamping screws.
Note: Always use the spring pins as they align the rotating steady with the
centerline of the lathe, and if not used, the rotating steady will be off center and not
function correctly.
To disassemble the rotating steady from the lathe
1. Remove the 3 vertical clamping screws.
2. Using two large screwdrivers, leaver the rotating center up from the casting.
Ensure that the steady moves vertically parallel. If the steady is moved at an
angle, the pins may be bent or damaged and you will have to replace them.
Turning parallel using the copy saddle
The copy saddle can turn parallel jobs by
simply using the slide travel limiter that is a
black knob mounted on the front of the saddle.
To turn repetitive parallel jobs, simply adjust
the knob till the section being turned is at the
correct diameter. The lathe is now set and will
turn jobs to the same diameter repetitively.
This is a handy function when turning dowels.
Note: Constantly check the finished product
for size as the setting could change and you
could produce rejects.
If you are turning short, large-diameter jobs,
you will probably not need to use the rotating
steady, but if the job is long and thin, it will
provide an advantage. The most useful feature
of the rotating steady is its ability to turn
square stock round in a single pass. This is
covered later in the manual.
Assembling the copy-cutting tool
The copy tool fits into a holder that is fitted onto the cross slide of the copy saddle. It
can be fit in various positions, dependent on the diameter of the job that you are
turning and the turning range of each set of holes marked on the cross slide. The
tool can be adjusted vertically so that it is on the centerline of the work by loosening
the tool clamp screws and moving the tool up or down. The unused screw holes are
protected from damage and from filling up with sawdust or dirt by plastic screws.
Always replace the plastic screws into the unused holes to keep them clean and
undamaged.
A second cutting tool is fitted onto the rotating steady that is used as a pre-cutter.
This tool turns the rough stock to a diameter that will fit the bushing that has been
15

selected. It has two bolts/nuts that clamp the housing in position and an adjusting
knob. The tool is clamped in position by two Allen screws.
Selecting a support bushing in the rotating steady
The rotating steady has a number of bushings that support jobs of various sizes.
Select a ring that is the next size up from the biggest diameter of the job. Remove
the row of screws and clamp plates that hold the ring in place and then remove the
rings. Replace the screws and the clamp plates in the removed ring; you do not want
to loose them. Using the pre cutter, turn the stock to a snug fit in the selected
bushings. This will support the job and provide a stable work piece for the copy
cutter.
Assembly and adjusting the pre-cutter
Pivot bolt
Clamp bolt
Adjusting knob
Pre cutter
1. Fit the tool into the holder and clamp in position with the 2 Allen screws. The
cutter should protrude 28mm to 30mm [1 1/8”]
2. Loosen the pivot bolt, clamp bolt / nut.
3. Move the tool with the adjusting knob to the approximate position to cut the
diameter that you have selected. Ensure that the tool is on the centerline of
the job; tighten the clamp bolt and pivot bolt.
4. Complete a trial cut and measure the diameter.
5. Adjust the tool to compensate for the error by loosening the clamp bolt and
turning the adjusting knob. The top nut will act as a pivot. Once you have
completed the adjustment, tighten the lower clamp bolt and complete a
second trial cut.
6. Refine the tool position if required.
Protection screen
A protection screen is provided for use when copy turning. It is attached to the
saddle by three plastic headed threaded knobs.
Note: Even when using the protection screen you must wear eye protection.
Indexing
The lathe is supplied with an indexing attachment that allows you to lock the spindle
in different positions [3,4,5,6,810,12,15,18 and 24 equal divisions]
By using this function in conjunction with the router attachment you can cut straight
grooves in the job. If you have contoured the job using the copy attachment, you
can cut features that follow its contours. The indexing plate is locked in position with
a retractable pin that is mounted in a housing on the backside of the lathe.
16

Fitting the indexing mechanism
1. Fit the indexing pin
assembly at the back of the
lathe with the screws
provided.
2. Lock the spindle with the
spindle-locking rod [directly
below the spindle thread].
3. The index plate has a split
thread that is adjusted with
a clamp screw.
4. Loosen the clamp screw and
attach the index plate to the
spindle thread.
5. Adjust the position of the
index plate on the thread so
that the holes on the side
line up with the locking pin.
6. Once in the final position;
lock in position by
tightening the clamp screw.
7. To remove the indexing plate reverse the above procedure, but leave the
indexing pin assembly in position.
Note: Before starting the router, double-check that the thread clamping screw is
tight.
Indexing plate
Fitting the router holder
The router holder is mounted on the saddle cross slide and accepts laminate cutters
with a collar of 1.7” diameter.
17

To fit the router holder, remove the copy-cross slide tool holder, guard and rotating
steady. Fit the router holder in the same hole group as the tool holder. Select the set
of holes to suit the position you require.
Copy turning
Assembling the template holder
The template or master holder is located at
the back of the lathe. It does not come
assembled onto the lathe and will have to
be fitted. To fit the template holder, bolt
the brackets onto the back of the lathe as
shown.
Make sure that you assemble the bracket
with the cutout at the tailstock end of the
lathe. There is a vertical adjustment screw
above the top clamp bolt on each bracket.
Assemble the template holder bar onto the
brackets as shown.
Adjusting the template holder
The template holder has fine and course
adjustment. You will need to set the
template holder parallel to the lathe spindle
as follows.
1. Unclamp the two clamps that attach
the template holder bar to the fine adjustment rod on both sides of the
template holder.
2. Move the bar as far forward as the two slots will allow and re-clamp in
position.
3. Obtain a piece of parallel wood or something similar [½” thick is ideal but the
thickness is not important].
4. With the copy saddle at either end of the lathe, adjust the follower [with the
slide travel limiting knob] so that the roller just touches the wood [which is
being held against the template holder bar].
5. Move to the opposite end of the lathe and with the same piece of wood held
against the bar, check if the distance between the roller and the wood is the
same.
6. If adjustment is needed, loosen the black plastic clamp screws and adjust
with the adjusting screw [located at the back of the angle].
7. Once the template holder bar is parallel, you need to scribe a line across both
aluminum brackets with a sharp knife, or something similar, at the base of
the template holder bar. Fill the line with a permanent marker so that it is
visible. This line will be used as a quick reference when setting up templates
and masters.
Templates and masters
The material that you make your templates and masters from should be hard. If you
make them from a soft material, they could be damaged by the copy roller and can
change their shape. The cross slide is controlled by a handle and a spring. The spring
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has 3 tensions and is accessed from under the cross slide at the back of the
machine. [Item 26: exploded view drawing of transversal support] The spring clips
onto hooks. You should always use the strongest spring tension that the template or
master can take without damage.
Copy roughing and finishing
cuts
A facility is provided on the
lathe to enable you to set the
machine for rough and finishing
cuts.
Holder Follower
Clamp ring
Ratchet screw
Knurled ring
1. With the follower fully engaged in the holder, bring the clamping ring forward
so that it touches the inside face of the holder, and lock in place.
2. Adjust the gap between the locking ring and the knurled ring to the depth of
cut that you require for the finishing pass.
3. Unclamp the clamping ring and move it back so that it touches the knurled
ring, and clamp in position.
4. Move the follower out so that the locking ring touches the inside of the
housing, and lock in position with the ratchet screw that is located under the
housing.
5. The machine is now set for the roughing cut.
6. After the machine has made the final roughing cut. Release the ratchet
clamping handle and move the follower back, re-clamping in position.
7. Make the final cut.
8. To move the follower to the roughing cut position release the ratchet handle
and move the follower forward, and clamp in position.
To copy-turn
There are several ways to set up for copy-turning and, with experience, you will
decide on the one that suits you. Below is one method that you can use and refine.
1. Place the template in the “U” clamps provided, push the template so that the
back of the template is flush with the template holder bar and clamp in
position. If you are using a master, clamp between centers and lock in
position.
2. Adjust the saddle copy tool to the biggest radius of the job to be copied. You
can do this by fitting a rotating center into the tailstock and bringing the point
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of the center in front of the saddle cutting tool. Measure the distance between
the center point and the cutting point of the tool and adjust using the slide
limiting travel knob.
3. Move the saddle so that the copy follower roller is in front of the largest
diameter of the job. Move to the back of the machine and loosen the two
clamp screws on each side of the template
holder bar. Slide the bar forward so that the
template or master just touches the roller.
Using the scribed lines on the bracket and a
ruler, adjust the template holder bar so that it
is equal at both ends and the follower roller is
just touching the largest diameter.
4. Fit the blank into the lathe and turn, adjusting
the slide-limiting knob so that you cut
progressively deeper cuts. Continue until the
follower is contacting the template or master
along the complete surface.
5. Measure the job at both ends and check that it
is correct. If you need to adjust the diameter,
loosen the template holder bar clamps and
adjust with the fine adjustment knobs.
Note: When initially setting up, make the job
oversized, as you can always adjust to make it
smaller.
Note: Two adjustable stops are provided on the front guide bar to limit the travel of
the copy saddle.
Maintenance
General
Keep your machine clean. At the end of each day clean the machine. Wood contains
moisture, and if sawdust or wood chips are not removed they will cause rust.
In general we recommend that you only use a Teflon based lubricant on the lathe.
Regular oil attracts dust and dirt and the Teflon tends to dry and has fewer
tendencies to accumulate dirt and sawdust. The exception is the copy saddle, which
is provided with two grease nipples. Any good quality grease can be used and the
saddle should be greased every 12 hours of use. After greasing, wipe off any excess
grease that is visible.
Periodically check that all nuts and bolts are tight.
The guide bars are precision ground and polished. It is a good idea to make a
wooden protector that you can lay over them when the lathe is not in use and
prevent damage from falling tools, etc.
Drive belt
The drive belt should last for many years [depending on the usage] but needs to be
inspected regularly for cracks, cuts and general wear. If damage is found, replace
the belt.
Bearings
All bearings are sealed for life and do not require any maintenance. If a bearing
becomes faulty, replace it.
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