Laguna Tools MCNC Swift 48 X 96-0233 User manual

Swift Series
4x8 and 4x4 Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
MCNC Swift 48 X 96-0233
MCNC Swift 48 X 48 1000-0233
© 2017, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
Model Numbers:

3
Page Number
Safety Rules 4
Warranty 5
Noise Emission 6
Specification Sheet 6
Receiving Your CNC Router 7
Introduction to Your CNC Router 7
Parts of CNC Router 8
What You Receive with CNC Router 10
Where to Locate Your CNC Router 11
Unpacking Your CNC Router 11
Assembly and Set-Up 12
Maintenance and Troubleshooting 25
Table of Contents

4
As with all machinery, there are certain hazards involved with the
operation and use. Using it with caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may result. If
you have any questions relative to the installation and operation, do not
use the equipment until you have contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or
ornaments. Wear face, eye, respiratory and body protection
devices as indicated for the operation or environment.
3. Be sure that the power is disconnected from the machine before
tools are serviced or an attachment is to be fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed
and all the nuts and bolts are secured.
Safety Rules

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

6
Notes concerning noise emission
Given that there exists a relationship between noise level and exposure times, it
is not precise enough to determine the need for supplementary precautions. The
factors affecting the true level of exposure to operators are clearly the amount of
time exposed and the characteristics of the working environment, such as other
sources of dust and noise - for example, adjacent machines - in other words, the
level of ambient noise. It is possible that exposure level limits will vary from
country to country.
Swift 48” x 48”
Swift 48” x 96”
Motor
3 hp very quiet
spindle
3 hp very quiet
spindle
Spindle
1 or 3 Phase
Industrial Induction
Spindle, Liquid-
Cooled
1 or 3 Phase
Industrial Induction
Spindle, Liquid-
Cooled
Spindle RPM
5,000 - 24,000
5,000 - 24,000
Controller
HHC Standard
Hand Held
HHC Standard
Hand Held
Dust chute
diameter
2 7/8”
4 inches
With adaptor
2 7/8”
4 inches
With adaptor
Volts
220V single phase
/ 30 amp
220V single phase
/ 30 amp
Ball Screw
Adjustable on all
Axis
Yes
Yes
Controller
Laguna HHC
Controller
Laguna HHC
Controller
Gantry Clearance
8 inches
8 inches
Machine Work
Table
T-Slot
T-Slot
Z Axis
Precision Ball
Screw
Precision Ball
Screw
X and Y Axes
Precision Ball
Screw
Precision Ball
Screw
Machine Foot Print
73”w x 80”l x 55”h 67”w x 120”l x 58”h
Work Envelope
48” x 48” 48” x 96”
Noise Emission
Specification Sheet

7
Note. It is probable that your machine will be delivered by a third party. Before
you unpack your new machine, you will need to first inspect the packing, invoice,
and shipping documents supplied by the driver.
Ensure that there is no visible damage to the packing or the machine. You need
to do this prior to the driver leaving. All damage must be noted on the delivery
documents and signed by you and the delivery driver. You must then contact the
seller, Laguna Tools within 24 hours.
The CNC isdesigned to give you yearsof safe service. Read thisowner’s
manual in its entirety before assembly or use.
The advantage of the CNC machine is that it can, in most cases, fully machine the
complete job without it being removed from the table so that you have finished
parts of high accuracy that are totally repeatable.
It can also produce intricate carvings with the purchase of the relevant software.
Nesting is also a valuable feature of CNC machining that saves on waste and
costs.
It is possible to reduce the amount of different machines in the shop, as the CNC
will perform multiple functions and is a must for cabinetmakers and serious
woodworkers.
Receiving Your CNC Router
Introduction to Your CNC Router

8
1. Bed
The bed of the machine consists of a heavy steel frame and a “T -Slot” Table. The
“T” slots are used to clamp the job or fixtures to the bed.
2. Gantry
The gantry straddles the bed and carries the router spindle motion system. It is
moved along the length of the bed by a precision ball screw system that is
controlled by the machine controller.
3. Router Spindle
The router spindle is moved along the gantry by a precision ball screw system
that is controlled by the machine controller.
4. Frame
Gantry
Electrical control box
Parts of CNC Router
The frame is a heavy welded construction that supports all the other parts of the
machine.
Gantry
Electrical control box
Bed
Frame
Router Spindle

9
5. Electrical control box
The electrical control boxis located on the side of the machine in a dust-free
enclosure.
6. Caterpillar track
The caterpillar track runs along the side of the machine in a trough and carries all
the electrical cables and the spindle cooling tubes.
7. Water pump
The water pump provides coolant for the router spindle motor. Running the
router spindle withoutthe cooling pump running can lead to spindle-bearing
failure.
Additional instructions for the use of the CNC
Like all machines, there is danger associated with the machine. Injury is
frequently caused by lack of knowledge or familiarity. Use this machine with
respect. If normal safety precautions are overlooked or ignored, serious personal
injury may occur. As the CNC is under the control of the onboard machine
controller, it is important that you are clear of the cutter when operating the
machine.

10
Spoil board clamps Cutters & collets
Tools
Dust shroud Controller cable
Water pump Controller
What You Receive with CNC Router

11
Before you unpack your machine, select the area where you will use your
machine. There are no hard-and-fast rules for its location, but below are a few
guidelines.
1. There should be an area around the machine suitable for the length of wood
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2. Adequate lighting. The better the lighting, the more accurate and safely
you will be able to work.
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something similar.
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1. Using the tin snips, cut the banding that is securing the machine to the
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WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE
BANDING WILL SPRING AND COULD CAUSE INJURY.
2. Remove the box from the CNC machine if fitted and any other packaging
material. The parts ordered with the machine will be packed on or inside the
machine.
Note. The machine is heavy, and if you have any doubt about the
described procedure, seek professional assistance. Do not attempt any
procedure that you feel is unsafe or that you do not have the physical capability
of achieving.
Memory stick
Where To Locate Your CNC Router
Unpacking Your CNC Router

12
3. Use a forklift with sufficient lifting capacity and forks that are long enough to
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5. Approaching the machine from the side, lift the machine on the frame, taking
care that there are no cables or pipes in the area of the forks.
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7. Level the machine so that all the supporting feet are taking the weight of the
machine and no rocking is taking place.
Assembling the controller
Note. Never use a memory stick
with a greater capacity than 4GB
If you do, it will crash your
machine computer. It is strongly
suggested that you purchase
additional memory sticks and mark
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Fit the cable to the controllerand ensure that the
screws are finger tight.
Note. The cable has plugs at both ends that are
different. The plug with the screws fits into the
controller. The other plug fits into the cabinet socket.
Push the cable into the cabinet socket, and it will snap into position. Give the
cable a light tug to ensure that the plug has snapped into position.
Controller with cable
fitted
Cabinet socket Controller cable fitted to cabinet socket
Assembly and Set-Up

13
Fitting the Dust Hose
1. Fit the dust hose to the dust shroud and secure with the clamp. Ensure that it
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2. Fit the shroud to the router head. Adjust the shroud so that the brushes are
even with the tip of the router bits that you will be using. If it is too low, the
brushes may drag on the job being cut and could be cut by the router bit. If it is
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4. Fit the dust hose adaptor to the end of the dust hose and secure with the
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5. The head of the machine will move across the complete table, and the dust
hose will follow the head. If there is insufficient slack, the hose may break or
damage the dust shroud. It is suggested that the hose is suspended from the
ceiling of your shop with sufficient slack so that it will not restrict movement. It will
also be out of the way and not cause a trip hazard.
Dust shroud Dust hose
Controller
Memory stick

14
Electrical connections for the machine
There are two electrical cables. One is the main power
cable and has no plug fitted, as it will
depend on your installation. Ensure that when
installing the electrical supply to the machine, that
220v single phase is supplied.
It is recommended that you use a 20 amp
breaker.
Note: When wiring the machine to your electrical
system, keep your cable as short as possible, and
the cable should not be allowed to run along the
floor, as this will cause a trip hazard.
The second cable has a female electrical socket
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Note. A qualified electrician must carry out the
electrical installation.
Connecting the water pipes to the machine
There are two water tubes that come
out of the caterpillar track.. These are
used to provide cooling for the liquid-
cooled router spindle.
Note: Never run the motor without
the cooling being connected or the
motor could be damaged.
Main power cable
Water pump socket
Coolant pipe 90- Deg pipe fitting

15
You will connect one to the water pump,
and the other will be placed in the water
container for the return water.
It is not important which pipe is used as
the return.
Fit the 90-degree connector to the
pump.
Connect one of the pipes to the water
pump by pushing into the 90-deg
connector. Lightly pull on the pipe to
ensure that it is connected correctly.
Fill a container about ¾ full with clean
water.
Note: You will need to provide a coolant
tank with a minimum capacity of 5
gallons. If the shop temperature is high, the tank size will have to be larger.If
your shop is likely to be subject to freezing temperatures, antifreeze must be
added to the cooling water.
Lower the water pump into the container, ensuring that it is the correct way up
(water inlet lowest) and place the water return pipe into the container.
The logical position for the water container is just behind the controlbox close to
the caterpillar track. Ensure that it is close to the machine, as you do not want to
kick the container and spill the water.
Once the assembly is complete and the water pump electrical connection has
been made (plug the pump into the machine water pump socket), lift the water
return pipe up and check that the water is flowing.
Place the lid onto the container to keep dust
and dirt out of the container.
Check the container periodically, as the water
will evaporate.
Note: If the spindle is run without cooling,
it could be damaged and fail.
Fitting the router bit into the router head
Note: Before changing or fitting the router bit, always
disconnect the power to the machine.
Note. Collets & spindle collet hole must be cleaned
regularly. Ensure that the slots in the collets are free of
sawdust, as sawdust builds up and will stop the collet
compressing. If the collet or spindle hole are not clean,
the router bit may not run true, and this will affect the
performance of your machine.
1. Select a pointed router bit and its relevant collet.
2. Fit the collet into the spindle nut. Press the collet into
the spindle nut until it snaps into place.
Pump in water container
Spindle nut Collet
Collet fitted to
spindle nut

16
Note: The router bit must not be fitted into the collet until the collet has been
fitted into the spindle nut. With the router bit fitted into the collet,the collet cannot
compress and will snap into the spindle nut.
The face of the collet and the face of the spindle nut will
be close to flush.
Note: To remove the collet, hold the spindle nut and press
the collet on the side. The collet will compress and pop
out. Do not remove the collet while a cutter is fitted,
as the collet will not compress and pop out.
3. Fit the spindle nut and collet assembly onto the spindle
thread by hand.
4. Press the bit into the collet, but note that the flute of the
router bit must not be inside the collet and should be a
minimum of 1/16“ outside the collet. Hold the router
spindle with the supplied wrench and tighten the collet
with a second wrench. Do not over tighten.
Note. Use this process for all other router bits that you need to fit, but you will
have to change the collet if the shank of the router bit is a different size.
Types of router bits.
There are five basic types of router bits straight, up
shear, down shear, combination (also called
compression), and form tools (round over, ogee, etc.).
1. Straight Router Bits
These are the standard router bits that are commonly
used with handheld routers and are readily available at
home centers.
2. Up Shear Router Bits
These bits have flutes that are spiraled upward (a standard twist drill is an
example of this type of bit). This bit design removes the chips from the kerf but
has a tendency to chip the top surface, especially veneers or melamine
surfaces.
Ball nose Router Bits are a variation of the up shear bit design but have a
radiused end. These bits are typically used for 3D surfacing applications.
3. Down Shear Router Bits
These bits are similar to the up shear but with an opposite spiral that actually
tends to pack the chips into the kerf. These bits prevent chipping the material
surface, especially with veneers or melamine surfaces.
Tightening the
spindle nut
Router bits

17
4. Combination (Compression) Router Bits
These bits combine the advantages of both up shear and down shear designs.
The top section of the tool is down shear to prevent chipping the top surface of
the material, and the lower part of the bit is up shear to prevent chipping the
bottom surface of the material.
Combination Router Bits are the preferred configuration for machining veneered
plywood as well as melamine surfaced product. A variation of the bit is called the
“Mortising Compression” router bit. With this bit, the up shear portion of the bit is
less than ¼” in length so that the bit can be used on ¼” veneered plywood and
for dados.
5. Form Router Bits
Form Router Bits typically are available in standard profiles such as roundover,
ogee, etc. Router bits that have a shape associated with them would be
classified with this group
Controller Button Functions
Note: Controller may vary from that shown.
X+ / 1 = Moves the gantry in the X direction
away from the home end of the bed.
Y+ / 2 = Moves the gantry in the Y direction
away from the home end of the bed.
Z+ / 3 = Moves the router head in the Z (Up
direction) away from the table surface.
XY-0 / 4 = Sets machine “Origin” .
X- / 5 = Moves the gantry in the X direction
toward the home end of the bed.
Y- / 6 = Moves the router head in the Y direction
toward the home end of the bed.
Z- / 7 = Moves the router head in the Z (Down
direction) toward the table surface.
Z-0 / 8 = Used set the tool to the “Zero” surface
(tool “touch-o”).
HOME / 9= Causes the machine to move to the
“Home” position, first in the Z axis, followed by X and then Y. (Home is a
mechanically determined position using mechanical switches/sensors.)
HIGH/LOW / 0 = Toggles jogging speeds between High and Low ranges.
ONOFF/. = Turns the Router Spindle On and Off.
MENU / _ = Provides access to various setup features.
ORIGIN /OK = Use to accept commands (“On”). Origin causes machine to the
machine‘s “Origin”.
Controller may vary
from that shown.

18
MODE = Toggles between the three jogging modes: Continuous, Step or
Distance.
RUN PAUSE / DELETE = Used to load a program from either the USB drive or
internal memory. While the program is running, causes the Operation to “Pause”.
STOP / CANCEL = Stops a running program. Also used to cancel commands.
Turning On The Machine
Note: Before you turn on the machine remove all
tools and other objects from the machine table.
Release the emergency stop by twisting
clockwise and it will pop out.
Press the green start button that will turn power
on to the machine.
Pressing the green button will also power the
controller, and the display will light up.
The screen will display “Go to Home.”
Make sure that the table surface is clear of
obstructions and press the green Origin/OK
button.
The router head will move to the home position on
the table.
Note:Home is a mechanical position that is a
constant that is determined by switches on each
of the 3 axes.
X+= Across (from left-to-right when standing in
front of the machine).
Y+ = Length (from front-to-back when standing
in front of the machine).
Z+= vertical (up).
By pressing HIGH LOW / 0 and MENU / - the
display will change to AX=0, AY=0, and AZ=0.
When the X, Y and Z have an A in front, this
denotes that the dimensions displayed are in
reference to the machine’s home position.
When the X, Y and Z values are displayed with
a number (1-9), this indicates the dimensional
relationship of the machine from the machine
“Origin”.
To Move The Router Head
There are 3 different methods of moving the router head.
1. Continuous mode. Press the mode button until Continuous is displayed. The
display will show (bottom row of the screen) the changing location of the router
head as it moves location. By holding X+ button down, the machine will move
constantly until the button is released. This is the same for X-, Y+, Y-, Z+ and Z-.
The “High/Low” button determines the speed of the jogging moves.
Emergency stop
button
Start button

19
2. Step mode. Press the mode button until step is displayed. With step selected,
each time X, or Y button is pressed, it will move the router head by 0.5mm in the high
setting and 0.1mm in the low setting.
3. Distance mode. Pressing the mode button a third time and Distance is
displayed. This allows you to input a position into the controller that you want the
router spindle to move to, for example, if you want to move the router spindle
100 mm from the home position in the X and/or Y axis.
1. Press the mode button until Distance is displayed.
2. Type in 100 and press OK
3. Pressing the X+= button will now move the router 100mm in the X+ axis.
The router head also move the set distance in the X+, X-, Y+ and Y-, depending
on the button that is pressed.
To move the router head in the Z axis press the Z+= / 3 ( UP )or the Z- / 7 button
(DOWN).
By pressing any of the other X, Y or Z + or – buttons, the router head will move
100mm in the selected direction.
Jogging the Speed
You can select between a Low or High speed. By pressing the HIGH LOW / 0
button, you can toggle between the two speeds. The High speed jog setting is
approximately 4 times the speed of Low speed jog setting.
Setting the Work Envelope
The Work Envelope is a volume that defines
the movement limits of the router spindle. The
X0, Y0 corner of the work envelope is
determined by the machine’s Home Position.
The X+ and Y+ limits of the work envelope are
determined by the “Table Size: Settings
(MENU/MACHINE SETUP/TABLE SIZE) and
provide the “soft limits for the machine. The
Table Size settings prevent the possibility of
the spindle assembly/gantry from being jogged
into the machine’s frame.
Ensure that the controller display is indicating
the “Machine Coordinates.” Those numbers
correspond to the machine’s Home position that
is determined by physical limit switches.
Machine Coordinates are indicated on the screen by the designation “AX, AY, or
AZ”. If the Machine Coordinates are not being displayed, depressing the
HIGH/LOW and MENU buttons together will toggle between the machine
coordinates and ORIGIN coordinates ( e.g, 1-9).

20
1. Select Low Speed by pressing the HIGH LOW / 0 button. Select Continuous
by press the mode button until “Continuous” is displayed. The display will show
the position of the router head as it changes at the bottom of the display.
Move the router spindle to the home position by pressing the Home button.
2. Move the router head to the max X position by pressing X+ button until the
router spindle stops and note the displayed AX= value.
3. Press the Y+ button and hold until the router gantry stops moving; note the
displayed AY value.
4. Typically on the Laguna Swift 4 x 4 CNC machine, the work envelope will be
1300mm (51.181 in) x 1300mm (51.181 in) (work envelopes vary by machine
model).
5. Machining can only be performed if the tool path centerlines fall within the
work envelope.
If an error message is display while trying to execute a program indicating an
over travel error in one of the axes, executing the program would require that a
tool path fall outside of the machine’s Work Envelope. PLEASE NOTE THAT
THE SELECTION OF THE “ORIGIN” ALSO AFFECTS PLACEMENT OF THE
PROGRAM WITHIN THE WORK ENVELOPE.
Using a Sacrificial Board (Spoil board) on the Machine Table.
Spoil board preparation.
Note: Do not confuse flatness with bow. If the board is bowed, it may not stick
down. Never use a bowed board as a spoil board.
A popular method to fixture parts onto the Laguna Swift CNC table is to use a
spoil board attached to the machine table with double--sided tape (3M). The spoil
board should be a flat, smooth material such as ½” thick, melamine-covered
particle board or other smooth material. The parts to be machined can also be
attached to the melamine surface with double-stick tape
Ideally, the spoil board needs to be positioned in the center of the machine’s
work envelope if possible to provide the greatest flexibility.
Using the design program that you have purchased for your machine, draw the
work envelope that corresponds to your machine (1300mm [51.181 in] x 1300mm
[51.181 in] for the Laguna Swift 4 x 4). The lower-left corner of the work envelope
is actually the machine’s home position (X0, Y0 in the drawing).