Laguna Tools MCNC Swift 60 X 120-0233 User manual

Swift Series Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
MCNC Swift 48 X 96-0233
MCNC Swift 60 X 120-0233
MCNC Swift 48 X 48 1000-0233
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
Model Numbers:

3
Table of contents.
Page number
Safety Rules
4
Warranty
5
Noise emission
6
Specification sheet
6
Receiving your machine
7
Introduction to CNC machine
7
Parts of the CNC machine
8
What you will receive with the machine
10
Where to locate your machine
13
Unpacking your machine
13
Assembly and setup
14
Maintenance
33
Troubleshooting
34

4
Safety Rules
Safety Rules
As with all machinery there are certain hazards involved with the operation and
use of this machine. Using it with caution will considerably lessen the possibility of
personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. If you have any questions relative to the
about its installation and operation, do not use the equipment until you have
contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
3. Wear face, eye, respiratory and body protection devices as indicated for the
operation or environment.
4. Be sure that the power is disconnected from the machine before tools are
serviced or an attachment is to be fitted or removed.
5. Never leave the machine with the power on.
6. Do not use dull, gummy or cracked cutting tools.
7. Be sure that the keys and adjusting wrenches have been removed and all the
nuts and bolts are secured.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

6
Noise Emission
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure times, it is not
possible to precisely determine the need for supplementary precautions. The factors
affecting the true level of exposure to operators are clearly the amount of time exposed and
the characteristics of the working environment, such as other sources of dust and noise, etc.,
for example, adjacent machines - in other words, the level of ambient noise. It is possible that
exposure level limits will vary from country to country.
Specification sheet
Swift 48” X 48”
Swift 48” X 96”
Swift 60" X 120"
Motor
3 hp very quiet
spindle
3 hp very quiet
spindle
3 hp very quiet
spindle
Spindle
1 or 3 Phase
Industrial Induction
Spindle, Liquid-
Cooled
1 or 3 Phase
Industrial Induction
Spindle, Liquid-
Cooled
1 or 3 Phase
Industrial Induction
Spindle, Liquid-
Cooled
Spindle RPM
6,000 - 24,000
6,000 - 24,000
6,000 - 24,000
Controller
Rich Auto DSP
controller
Rich Auto DSP
controller
Rich Auto DSP
controller
Dust chute
diameter
4 inches
4 inches
4 inches
Volts
220V single phase
/ 30 amp
220V single phase
/ 30 amp
220V single phase
/ 30 amp
Gantry Clearance
8 inches
8 inches
8 inches
Machine Work
Table
T-Slot
T-Slot
T-Slot
Z Axis
Precision Ball
Screw
Precision Ball
Screw
Precision Ball
Screw
X and Y Axes
Rack & pinion
Rack & pinion
Rack & pinion
Machine Foot Print
73”w x 80”l x 55”h
67”w x 120”l x 58”h
Work Envelope
48” X 48”
48” X 96”
60" X 120"

7
Receiving your machine
Note. It is probable that your machine will be delivered by a third party. Before you unpack
your new machine you will need to first inspect the packing, invoice and shipping documents
supplied by the driver.
Insure that there is no visible damage to the packing or the machine. You need to do this prior
to the driver leaving. All damage must be noted on the delivery documents and signed by you
and the delivery driver. You must then contact the seller (Laguna Tools) as soon as practical.
If damage is found after delivery, contact the seller as soon as is practical.
Note. It is probable that you will find sawdust within your machine. This is because the
machine has been tested prior to shipment from the factory and / or Laguna Tools.
Laguna Tools endeavours to test machines prior to shipping to customers as movement can
take place during transportation. It must be noted that additional machine movement can take
place between Laguna Tools and the end user and some adjustments may have to be
undertaken by the customer. These adjustments are covered in the various sections of this
manual.
Introduction to CNC machines
The CNC is designed to give you years of safe service. Read this owner’s manual in its
entirety before assembly or use.
The advantage of the CNC machine is that it can, in most cases, fully machine the complete
job without it being removed from the table so that you have finished parts of high accuracy
that are totally repeatable.
It can also produce intricate carvings with the purchase of the relevant software.
Nesting is also a valuable feature of CNC machining that saves on waste and costs.
It is possible to reduce the number of different machines in the shop as the CNC will perform
multiple functions and is a must for cabinet makers and serious wood workers.

8
Parts of the CNC machine
The CNC machine consists of a number of major parts, which are discussed in this manual.
Take the time to read this section and become familiar with the machine.
1. Bed.
The bed of the machine consists of a heavy steel frame and a “T-Slot” Table. The “T” slots are
used to clamp the job or fixtures to the bed.
2. Gantry.
The gantry straddles the bed and carries the router spindle motion system. It is moved along
the length of the bed by a precision rack and pinion system that is controlled by the machine
controller.
Router Spindle Gantry
Electrical control box Bed Frame

9
3. Router Spindle.
The router spindle is moved along the gantry by a precision rack and pinion system that is
controlled by the machine controller.
4. Frame.
The frame is a heavy welded construction that supports all the other parts of the machine.
5. Electrical control box.
The electrical control box is located on the side of the machine in a dust-free enclosure.
Caterpillar track
6. Caterpillar track.
The caterpillar track runs along the side of the machine in a trough and carries all the
electrical cables and the spindle cooling tubes.

10
7. Water pump
The water pump provides coolant for the router
spindle motor. Running the router spindle without
the cooling pump running can lead to spindle
bearing failure.
Pump in water container

11
Spare drive belts
Dust hood Wrenches
Table clamps qty 8
Coolant container

12
Water pump
Hand-held controller
Collet nut with collet fitted
Memory stick (Max 8G)
Pipe fitting Plug
Touch-off puck

13
Where to locate your machine
Before you unpack your machine, select the area where you will use your machine. There are
no hard and fast rules for its location, but below are a few guidelines.
1. There should be an area around the machine suitable for the length of material that you will
be machining.
2. Adequate lighting. The better the lighting, the more accurately and safely
you will be able to work.
3. Solid floor. You should select a solid flat floor, preferably concrete or
something similar.
4. Close to power source and dust collection.
Unpacking your machine
To unpack your machine, you will need tin snips, a knife and a wrench.
1. Using the tin snips, cut the banding that is securing the machine to the
Pallet [if fitted].
WARNING: EXTREME CAUTION MUST BE USED BECAUSE
THE BANDING WILL SPRING AND COULD CAUSE INJURY.
2. Remove the box from the CNC machine if fitted and any other packaging material. The
parts ordered with the machine will be packed on or inside the machine.
Note. The machine is heavy, and if you have any doubt about the
described procedure, seek professional assistance. Do not attempt any procedure that you
feel is unsafe, or that you do not have the physical capability of achieving.
3. Use a fork lift with sufficient lifting capacity and forks that are long enough to extend the
complete width of the machine.
4. Remove the securing bolts that attach the machine to the pallet [if fitted].
5. Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
6. Move the machine to the required position and lower gently to the floor.

14
Assembly & setup
Assembling the controller
Fit the cable to the controller and ensure that the screws
are finger tight.
Note. When using a memory stick, it fits into a slot on
the top of the hand-held controller and must not exceed
8G in capacity.
Memory stick slot (max 8G)
Fitting the dust hose
1. Fit the dust hose to the dust shroud and secure with a clamp. Ensure that it is tight as it is
very inconvenient to have it fall off during production.
2. Fit the shroud to the router head. Adjust the shroud so that the brushes are even with the
tip of the router bits that you will be using. If it is too low the brushes may drag on the job
being cut and could be cut by the router bit. If it is too high and is not in contact with the job
suction may not be optimal. Once adjusted, clamp with the clamping Allen screw.
3. The head of the machine will move all the way across the table and the dust hose will
follow the head. If there is insufficient slack, the hose may break or damage the dust shroud.
It is suggested that the hose be suspended from the ceiling of your shop with sufficient slack
so that it will not restrict movement. It will also be out of the way and not causing a trip
hazard.
Attaching screws
Controller attached to cable

15
Electrical connection for the machine
No cable is supplied as this will depend on the local wiring codes and your electrical supply.
Insure that when installing the electrical supply to the machine that 220v single phase is
supplied.
It is recommended that you use a 30 amp breaker.
Wire to Terminal L1 & L2. Terminal L3 is not used.
Note: When wiring the machine to your electrical system, keep your cable as short as
possible and the cable should not be allowed to run along the floor, as this will cause a trip
hazard.
There is a cable that has a female electrical socket for connection to
the water pump.
Note. A qualified electrician must carry
out the electrical installation.
Dust shroud Dust hose
Dust shroud in different position
Water pump
electrical socket
Main power
isolation switch
Power / earth
terminals
Main power switch

16
Connecting the water pipe to the pump
There are two water tubes that come out of the caterpillar track. These are used to provide
cooling for the liquid-cooled router spindle.
Note: Never run the motor without the
cooling being connected or the motor
could be damaged.
You will connect one to the water pump
and place the other in the water container
for the return water.
It is not important which pipe is used as
the return.
Fit the connector to the pump.
Connect one of the pipes to the water
pump by pushing into the connector.
Lightly pull on the pipe to ensure that it is
connected correctly.
Fill a container about ¾ full with clean
water.
Note. You will need to provide a coolant
tank with a minimum capacity of 5 gallons. If the
shop temperature is high, the tank size will have to
be larger. If your shop is likely to be subject to
freezing temperatures antifreeze must be added to
the cooling water.
Connect the electrical plug to the pump cable.
Note. A qualified electrician must carry out the
electrical installation.
Lower the water pump into the container ensuring
that it is the correct way up [water inlet lowest] and
place the water return pipe into the container.
The logical position for the water container is just
behind the control box close to the caterpillar track.
Ensure that it is close to the machine as you do not
want to kick the container and spill the water.
Once the assembly is complete and the water pump electrical connection has been made,
plug the pump into the machine water pump socket, lift the water return pipe up and check
that the water is flowing.
Place the lid onto the container to keep dust and dirt out of the container.
Check the container periodically as the water will evaporate.
Note. If the spindle is run without cooling, it could be damaged and fail.
Electrical plug
Pipe Connector Pump Electrical cable
Pump in water container

17
Fitting the touch off puck
The touch off puck plugs into the front of the machine and is
stored in the puck holder.
Fitting the router bit into the router head
Note: Before changing or fitting the router bit always
disconnect the power to the machine.
Note. Collets & spindle collet hole must be cleaned regularly.
Ensure that the slots in the collets are free of sawdust as
sawdust builds up and will stop the collet compressing. If the
collet or spindle hole are not clean, the router bit may not run
true and this will affect the performance of your machine.
1. Select a router bit and its relevant collet.
2. Fit the collet into the spindle
nut. Press the collet into the
spindle nut until it snaps into place.
Note. The router bit must not be
fitted into the collet until the collet
has been fitted into the spindle nut.
With the router bit fitted into the
collet the collet cannot compress
and snap into the spindle nut. The
face of the collet and the face of
the spindle nut will be close to flush.
Note. To remove the collet, hold the spindle nut and press the collet on the side. The collet
will compress and pop out. Do not try to remove the collet while a cutter is fitted as the collet
will not compress and pop out.
Touch off puck plug
Touch off puck holder
Collet fitted to
spindle nut
Spindle nut Collet

18
3. Fit the spindle nut and collet assembly onto the spindle thread
by hand.
4. Press the bit into the collet but note that the flute of the router
bit must not be inside the collet and should be a minimum of
1/16 “ outside the collet. Hold the router spindle with the supplied
wrench and tighten the collet with a second wrench. Do not over-
tighten.
Note. Use this process for all other router bits that you need to fit
but you will have to change the collet if the shank of the router bit
is a different size.
Types of router bits
There are five basic types of router bits: straight, up shear, down
shear, combination (also called compression), and form tools
(round over, ogee, etc.).
1. Straight Router Bits
These are the standard router bits that are commonly used with
handheld routers and are usually available at home centers.
2. Up Shear Router Bits
These bits have flutes that are spiraled upward (a standard twist
drill is an example of this type of bit). This bit design removes the
chips from the kerf but has a tendency to chip the top surface,
especially veneers or melamine surfaces.
ball nose router bits are a variation of the up shear bit design but have a radiuses end. These
bits are typically used for 3D surfacing applications.
3. Down Shear Router Bits.
These bits are similar to the up shear but with an opposite spiral that actually tends to pack
the chips into the kerf. These bits prevent chipping the material surface, especially with
veneers or melamine surfaces.
4. Combination (Compression) Router Bits
These bits combine the advantages of both up shear and down shear designs. The top
section of the tool is down shear to prevent chipping the top surface of the material and the
lower part of the bit is up shear to prevent chipping the bottom surface of the material.
Combination Router Bits are the preferred configuration for machining veneered plywood as
well as melamine surfaced product. A variation of the bit is called the “Mortising
Tightening the spindle
nut
Router bits

19
Compression” router bit. With this bit, the up shear portion of the bit is less than ¼” in length
so that the bit can be used on ¼” veneered plywood and for dados.
5. Form Router Bits
Form Router Bits typically are available in standard profiles such as round over, ogee, etc.
Router bits that have a shape associated with them would be classified with this group
Controller button functions
Note. There is a comprehensive manual for the hand-held
controller. Below is a list of the main key functions.
Note. The controller may vary form that shown.
X+ / 1 = Moves the gantry in the X direction away from the
home end of the bed.
Y+ / 2 = Moves the gantry in the Y direction away from the
home end of the bed.
Z+ / 3 = Moves the router head in the Z [Up direction]
away from the table surface.
XY-0 / 4 = Sets machine “Origin”.
X- / 5 = Moves the gantry in the X direction towards the
home end of the bed.
Y- / 6 = Moves the router head in the Y direction towards
the home end of the bed.
Z- / 7 = Moves the router head in the Z (Down direction)
towards the table surface.
Z-0 / 8 = Used set the tool to the “Zero” surface (tool
“touch-off”.)
HOME / 9= Causes the machine to move to the “Home” position, first in the Z axis, followed
by X and then Y. (Home is a mechanically determined position using mechanical
switches/sensors.)
HIGH/LOW / 0 = Toggles jogging speeds between High and Low ranges.
ONOFF/. = Turns the Router Spindle On and Off.
MENU / _ = Provides access to various setup features.
ORIGIN /OK = Use to accept commands (“On”.) Origin causes machine to the machines
“Origin”.
MODE = Toggles between the three jogging modes: Continuous, Step or Distance.
"RUN/ PAUSE / DELETE" = Used to load a program from either the USB drive or internal
memory. While the program is running, causes the Operation to “Pause”.
STOP / CANCEL = Stops a running program. Also used to cancel commands.
Controller
Note The controller may vary
from that shown

20
Control panel functions
Stop light Power on light Pump on light Power key lock
Emergency stop button Power on button Water Pump on / off button
Inverter control
1. Stop light.
Light displaying that the power is off.
2. Power on light.
Light displaying that the power is on.
3. Pump on light.
Light displaying that the pump is on.
4. Power lock key.
This isolates the machine and no functions can be operated when the key is in the off
position.
It is recommended that when the machine is left unattended that the key if moved in the "0"
position and removed. This will stop unauthorized use of the machine.
5. Emergency stop button.
The emergency stop button locks when pressed. To reset, twist clockwise.
6. Power on button.
This button activates the machine and switches the power on.
7. Inverter controller.
The inverter controller is used to manually adjust the spindle speed.