lancer LEV FILL STATION Manual

INSTALLATION AND SERVICE MANUAL
FOR
LANCER LEV®FILL STATION (LFS)
(PN 85-0087)
REV: 10/15/01
P.N. 28–0507
THIS MANUAL IS AN INITIAL ISSUE.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • [phone]
FAX SALES
USA -CANADA – 210-310-7250 • LATIN AMERICA – 210-310-7245 • ASIA – 210-310-7242
EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978
FAX ENGINEERING: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2001 by Lancer, all rights reserved.
NOTICE TO USERS:
THIS DISPENSER UNIT IS INTENDED FOR IN-DOOR USE ONLY.
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

TABLE OF CONTENTS
NOTICE TO USERS................................................................................................................................COVER
TABLE OF CONTENTS ......................................................................................................................................i
INTRODUCTION TO THE LANCER LEV®FILL STATION (LFS), PN 85-0087 ...............................................ii
1. SPECIFICATIONS .......................................................................................................................................1
2. INSTALLATION ...........................................................................................................................................1
2.1 RECEIVING........................................................................................................................................1
2.2 UNPACKING ......................................................................................................................................1
2.3 INSTALLATION ..................................................................................................................................1
2.4 CONNECTING TO ELECTRICAL POWER .......................................................................................2
2.5 CONNECTING SUPPLY LINES TO SOURCES ................................................................................2
3. SCHEDULED MAINTENANCE ...................................................................................................................2
3.1 DAILY .................................................................................................................................................2
3.2 BIWEEKLY SANITIZING ....................................................................................................................2
3.3 EVERY SIX MONTHS........................................................................................................................2
4. DISPENSER CLEANING AND SANITIZING ..............................................................................................3
4.1 AMBIENT PROCESS.........................................................................................................................3
5. OPERATION OF THE LFS..........................................................................................................................4
5.1 CONNECTIONS.................................................................................................................................4
5.2 INITIAL POWER UP...........................................................................................................................4
5.3 AUTO MODE......................................................................................................................................4
5.4 MANUAL MODE.................................................................................................................................4
5.5 SETTING THE DESIRED RATIO.......................................................................................................4
5.6 CHANGING SYRUP PACKAGE PROCEDURE ................................................................................5
5.7 CHANGING THE BOX OF SYRUP....................................................................................................5
5.8 FUNCTIONS AND ALARMS ..............................................................................................................5
6. TROUBLESHOOTING.................................................................................................................................5
6.1 GREEN POWER LIGHT DOES NOT COME ON ..............................................................................5
6.2 UNDER SOLD OUT CONDITION, SOLD OUT ALARM SOUNDS, BUT THE
RED SOLD OUT LED DOES NOT FLASH........................................................................................6
6.3 UNIT WILL NOT GO INTO AUTO MODE ..........................................................................................6
6.4 SOLD OUT ALARM DOES NOT SHUT OFF.....................................................................................6
6.5 WATER NOT DISPENSING FROM VALVE .......................................................................................6
6.6 RED LIGHT ON CIRCUIT COMES ON OR GREEN LIGHT
ON THE CIRCUIT BOARD DOES NOT COME ON ..........................................................................6
6.7 WATER LEAKAGE AROUND NOZZLE .............................................................................................6
6.8 LEAKAGE BETWEEN UPPER AND LOWER BODIES.....................................................................6
6.9 MISCELLANEOUS LEAKAGE ...........................................................................................................6
6.10 INSUFFICIENT WATER FLOW..........................................................................................................6
6.11 INSUFFICIENT SYRUP FLOW..........................................................................................................6
6.12 ERRATIC RATIO oBRIX .....................................................................................................................7
6.13 NO PRODUCT DISPENSED .............................................................................................................7
6.14 WATER ONLY DISPENSED, NO SYRUP, OR SYRUP ONLY DISPENSED, NO WATER ...............7
6.15 VALVE WILL NOT SHUT OFF ...........................................................................................................7
6.16 EXCESSIVE FOAMING .....................................................................................................................7
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ............................................................8
7.1 CONTROL BOX ASSEMBLY, FRONT VIEW .....................................................................................8
7.2 PLUMBING.........................................................................................................................................9
7.3 WIRING HARNESS DIAGRAM..........................................................................................................9
7.4 INTERNAL COMPONENTS .............................................................................................................10
7.5 WIRING DIAGRAM ..........................................................................................................................11
i

LED (Red), Sold Out
LED (Green), Power
Power Switch
LEV R
Opening for Power Cord,
Three Prong, Grounded
3/8" Water Inlet
3/8" Syrup Inlet
Introduction to the Lancer LEV®Fill Station (LFS), PN 85-0087
ii
Front View, LFS
Rear View, LFS

1
Mounting
A. The dispenser is designed for in-door use ONLYand to be mounted on unit, in a well
lighted, visible area.
CAUTION
FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE UNIT TO OVERHEAT AND
WILL RESULT IN PREMATURE COMPONENT FAILURE.
B. Locate slush machine with approximately five (5) inches clearance between a wall and the back
of the LFS unit. Follow slush machine manufacturer’s installation instructions for side and rear
ventilation requirements.
C. If required, locate and mark four (4) holes using base of fill station (see Figure 1).
D. Cover hopper with lid before drilling holes.
CAUTION
ENSURE HOLES ARE CAREFULLY DRILLED TO AVOID DRILLING TOO DEEP AND THEREBY
POSSIBLY DAMAGING REFRIGERATION LINES.
E. Drill four (4) holes using a #19 drill bit (0.166) drill bit.
Base Fill Assembly
Screw Mounting, Hole Pattern
1. SPECIFICATIONS
SHIPPING WEIGHT Nine (9) pounds (4.1 kg)
DIMENSIONS 14.5" x 5.5" x 7.5" (36.83 cm x 13.97 cm x 19.05 cm)
ELECTRICAL 115V/60Hz/1.0A
(Power Cord is provided with three prong grounded plug)
INLET SYRUP CONNECTIONS 3/8 inch Male Flare
INLET WATER CONNECTIONS 3/8 inch Male Flare
FLOW 4.5 ounces per second
2. INSTALLATION
2.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must be
made with the carrier. Upon receiving unit(s) from the delivering carrier, carefully inspect carton for
visible indication of damage. If damage exists, have carrier note same on bill of lading and file a
claim with the carrier.
2.2 UNPACKING
A. Carefully remove unit from shipping carton.
B. Inspect unit for concealed damage. If damage exists, notify delivering carrier note and file a
claim against the carrier.
2.3 INSTALLATION
WARNING
DISCONNECT SLUSH MACHINE FROM POWER SOURCE BEFORE BEGINNING
INSTALLATION OF THE LANCER LEV®FILL STATION (LFS) TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY.
PN 30-3193
Figure 1

F. Using the ROLOC screws provided (PN 04-0558), attach the LFS to the slush machine.
2.4 CONNECTING TO ELECTRICAL POWER
WARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS
PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED
ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE
UNIT.
DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT "GANG" TOGETHER WITH
OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.
A. Check the dispenser serial number plate for unit's correct electrical requirements. Do not plug
into electrical outlet unless unit electrical configuration, located on serial plate, agrees with local
available power supply.
B. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage
rating, and plug in the unit.
2.5 CONNECTING SUPPLY LINES TO SOURCES
A. Connect free end of plain water lines to water supply [must be 30-110 PSI (2.1 to 7.6 BAR)].
B. Mark both ends of product and water lines and route to dispenser. Flush lines to be sure each
is clean. Failure to do so may result in clogging of valve(s), resulting in improper operation.
Connect lines to dispenser and secure using Oetiker clamps.
C. Turn on water supply.
D. Open all dispenser valves until air is bled from system.
E. Actuate valve until a smooth flow of water is obtained by holding in Manual Mode.
F. Check for leaks.
G. Connect free ends of product lines to bag-in-box.
H. Activate syrup pump until smooth flow of syrup is obtained by holding in Manual Mode.
I. Check for syrup leaks.
J. Adust the water flow.
K. Adjust water to syrup (ratio) brix (see Section 5.5).
3. SCHEDULED MAINTENANCE
Drain host product unit hopper before starting the sanitization process to prevent overfilling.
The LFS must be sanitized first.
3.1 DAILY CLEANING
A. Nozzle and diffuser must be cleaned daily.
1. Remove nozzle by twisting counter clockwise and pulling down.
2. Remove diffuser by pulling down.
3. Wash nozzle and diffuser with warm water. DO NOT use soap or detergent. This will cause
foaming and off taste in finished product.
4. Reinstall diffuser and nozzle.
5. With a clean cloth and warm water, wipe off all of the unit's exterior surfaces. DO NOT USE
ABRASIVE SOAPS OR STRONG DETERGENTS.
6. Taste each product for off tastes and/or brix changes.
7. Check for leaks.
3.2 BI-WEEKLY SANITIZING
Nozzle and diffuser must be sanitized bi-weekly. Comply with the instructions of the dispenser
manufacturer to properly sanitize the nozzle and diffuser, and ensure no off-taste is present.
3.3 EVERY SIX MONTHS
Clean and sanitize the LFS unit using the appropriate procedures outlined in Section 4 of this
manual.
2

4. DISPENSER CLEANING AND SANITIZING
4.1 AMBIENT PROCESS
A. The ambient process is the most common method for cleaning and sanitizing dispenser
equipment. The detergent should be caustic-based and the sanitizer should be a low pH (less
than 7.0) chloride solution.
B. Disconnect syrup containers and remove product from tubing by purging with water.
C. Rinse the lines and fittings with clean, room temperature water to remove all traces of residual
product.
D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.
The solution should be prepared in accordance with the manufacturer's recommendations, but
should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled
and allow to stand for at least ten (10) minutes.
E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with
phenolpthalein shows that the rinse water is free of residual detergent.
F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 parts per million (PPM)
(100 mg/L) available chlorine. Make sure that lines are completely filled and allow to stand for
ten (10) minutes.
G. Nozzle/Diffuser Sanitizing
Use the following procedure to sanitize the nozzle housing during dispenser sanitization.
1. Cleaning Solution - Prepare a low sudsing, non-perfumed, and easily rinsed detergent
solution and clean, potable water at a temperature of 90° to 110°F.
2. Sanitizing Solution - Prepare a chlorine solution (less than pH 7.0) containing 100 PPM
available chlorine with clean, potable water at a temperature of 90° to 110°F. Any sanitizing
solution may be used as long as it is prepared in accordance with the manufacturer's
written recommendations and safety guidelines, and provides 100 PPM available chlorine.
3. Cleaning Procedure
CAUTION
BE CAREFUL NOT TO GET SANITIZING SOLUTION ON THE CIRCUIT BOARD.
a. Disconnect power, so the valve will not be inadvertently activated while cleaning.
b. Remove nozzle housing by twisting it counter-clockwise and pulling it down.
c. Wash the nozzle housing with the cleaning solution.
d. Immerse the nozzle housing in a bath of the sanitizing solution for 15 minutes.
e. While the parts are in the sanitizing solution, visually inspect around the nozzle
mounting area for syrup residue. Using a cloth or nozzle brush and sanitizing solution,
clean this area and the bottom of the nozzle body.
f. Wipe off the valve shroud assembly and any other areas that may have been splashed
by syrup.
g. Wearing sanitary gloves, remove, drain, and air dry the nozzle housing.
h. Make certain the nozzle o-ring is in place around the nozzle mounting area on the valve.
If necessary, slide a new nozzle o-ring (PN 02-0228) onto the nozzle mounting area.
(Wear sanitary gloves while handling the o-ring.) If needed, apply 111 lubricant (or
another FDA approved lubricant) to the o-ring.
i. Wearing sanitary gloves, install the nozzle housing by inserting it into the nozzle body
and twisting it clockwise to lock it in place.
j. Connect power and replace cover.
k. Reconnect syrup containers and ready Unit for operation.
WARNING
REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL
SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.
l. Draw drinks to refill lines and flush the chlorine solution from the dispenser.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only
with the end use product. This is an NSF requirement.
3

4
m. Taste the beverage to verify that there is no off taste.
5. OPERATION OF THE LFS
5.1 CONNECTIONS
A. Attach 3/8” syrup hoses between syrup (BIB), syrup pump, and the unit. Inlet syrup hose, 3/8”,
attaches to left side of unit.
B. Attach CO2connection to syrup pump.
NOTE:
The unit recognizes the left side of the unit as syrup and right side as water.
WARNING:
FAILURE TO RUN UNIT WITHOUT WATER LINES CONNECTED WILL RESULT IN OVERHEAT
OF THE SOLENOID VALVES.
C. Attach water lines from water source or prechiller to the unit.
5.2 INITIAL POWER UP
A. Insure the switches on the unit are set to the middle (OFF) position.
B. Plug in the unit.
5.3 AUTO MODE
I.D. PANEL
(Shown in
open position)
COVER SCREW
NOZZLE (WITH
DIFFUSER INSIDE)
FLOW CONTROL
SYRUP
DecreaseIncrease
FLOW CONTROL
WATER
DecreaseIncrease
A. Switch the unit into AUTO Mode. The Green power
light will come on and the valve will start
dispensing syrup and water out of the valve.
5.4 MANUAL MODE
A. Switch the unit in MANUAL Mode (this requires
holding down the switch). The Green power light
will come on and the valve will start dispensing
syrup and water out of the valve.
5.5 SETTING THE DESIRED RATIO
A. ADJUSTING WATER FLOW
The Model 145 LEV®water flow may be adjusted
from 2.0 oz/sec (59.2 ml/sec) to 4.50 oz/sec
(133.2 ml/sec). The restricted flow adjustment plug
adjusts to a maximum flow of 3.3 oz/sec
(97.7 ml/sec).
1. Slide I.D. panel UP until flow control
adjustments are exposed (see Figure 2).
2. Remove nozzle by twisting counter clockwise and pulling down.
3. Remove diffuser by pulling down.
4. Install Lancer syrup separator (PN 54-0201, smoke, for Model 145 valves) in place of the
nozzle.
Valve Adjustment
Figure 2
Mounting Block Stems in OPEN Position
FIgure 3
Mounting Block Stems in CLOSED Position
FIgure 4
WATER SYRUP
STEMS OPEN
WATER SYRUP
STEMS CLOSED

5
5. Activate valve to fill separator syrup tube.
6. Hold a Brix cup under syrup separator. Dispense water and syrup into cup for two (2)
seconds. Divide number of ounces (ml) of water in cup by two (2) to determine water flow
rate per second.
7. To obtain desired water flow rate, use a screwdriver to adjust water flow control (see
Figure 2).
B. ADJUSTING WATER TO SYRUP BRIX
The Model 145 syrup flow may be adjusted from 0.50 oz/sec (14.8 ml/sec) to 0.90 oz/sec
(26.6 ml/sec).
1. Hold the Brix cup under the syrup separator and activate valve. Check Brix.
2. To obtain desired Brix, use screwdriver to adjust syrup flow control (see Figure 2).
3. Remove syrup separator.
4. Install diffuser and nozzle.
5. Slide I.D. panel (Valve Cover) down.
5.6 CHANGING SYRUP PACKAGE PROCEDURE
When a package of syrup is empty and the unit is in AUTO mode or MANUAL mode, the SOLD OUT
light will blink and the alarm will sound until a new package is replaced as described in the
following section.
5.7 CHANGING THE BOX OF SYRUP
A. If the ratio does not need to be changed:
1. Put the switch in the AUTO position.
2. The unit should be ready to fill in the AUTO mode again.
B. If the ratio does need to be changed:
1. Put the Switch in OFF mode and use MANUAL mode to dispense product as needed.
2. Follow the procedure to change the ratio (see Section 5.5).
3. Put the Switch in AUTO mode to go into AUTO fill mode. The unit should be ready to fill in
the AUTO mode again.
5.8 FUNCTIONS AND ALARMS
A. The probes monitor the level of product in the hopper. If the level of product flows below the
Lo probes, then the valve comes on and begins filling the hopper. The valve will shut off once
contact is made with the Hi probe. In the event the product flows above the Hi probe, the valve
will shut off 17 seconds after making contact with the Lo probes. (Applies for AUTO and
MANUAL modes.)
B. Sold out Alarm monitors the amount of syrup in the bag in the box when the level is low the
pressure switch activates and triggers an alarm and red led light which will blink. The alarm can
be turned off by replacing the bag in the box, changing the CO2bottle or switching the unit in
MANUAL.
NOTE:
By switching the unit in MANUAL and then back into AUTO, you turn the sound alarm only OFF.
The red SOLD OUT switch continues to blink until one of the above is performed.
6. TROUBLESHOOTING
TROUBLE CAUSE REMEDY
6.1 Green power light does A. Unit not plugged in. A. Check to ensure unit is plugged in.
not come on. B. Loose connection. B. Unscrew cover and ensure all
connections are secure.
C. Polarity incorrect (wires C. Looking at terminals (LED away
crossed). from you), ensure flat side of the
rectangle (between the terminals) is
at bottom and that the red positive
wire is on the right terminal.
D. Failed transformer. D. Replace transformer.
E. Failed PCB. E. Replace PCB.

6.2 Under SOLD OUT A. Loose connection. A. Ensure cables are secure.
condition, SOLD OUT B. Polarity incorrect (cables B. Looking at terminals (LED away
alarm sounds, but the crossed). from you), ensure flat side of the
Red SOLD OUT LED rectangle (between the terminals) is
does not flash. at bottom and that the red positive
wire is on the right terminal.
6.3 Unit will not go into A. Loose connection. A. Check to ensure cables plugged in
AUTO mode. correctly.
B. Switch is broken. B. Replace Switch.
C. Failed PCB. C. Replace PCB.
6.4 SOLD OUT Alarm does A. Pressure Switch is ON. A. 1. Check Syrup supply.
not shut OFF. 2. Check Syrup Bag Line
Connections.
3. Check CO2supply.
4. Check for loose connection.
5. Replace pressure switch.
B. Failed PCB. B. Replace PCB.
6.5 Water not dispensing A. Water is not on. A. Check water supply.
from valve. B. Chiller is clogged or shut OFF. B Ensure there are no leaks or clogs
in the chiller and that chiller is ON.
6.6 Red light on the circuit A. Loose connection. A. Check all connections.
comes on or Green B. Bad solder joint or failed PCB. B. Replace PCB.
light on the circuit board
does not come on.
6.7 Water leakage around A. O-ring is not properly installed A. Install or replace o-ring correctly.
nozzle. above diffuser.
B. O-ring is damaged or missing. B. Replace o-ring.
6.8 Leakage between A. One or more retaining screws A. Tighten all six (6) retaining screws.
upper and lower loose.
bodies. B. Paddle arm assemblies are B. Replace paddle arm assemblies.
worn or damaged.
6.9 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining
screws.
B. Damaged, missing, or B. Replace appropriate o-rings.
improperly installed o-rings.
6.10 Insufficient water flow. A. Water flowing pressure is A. 1. Check incoming water from
too low, or restricted. carbonator to ensure minimum
flowing pressure. See
SPECIFICATIONS.
2. Check stems on mounting
block to ensure it is in fully
OPEN position.
B. Foreign debris in water flow B. Remove water flow control from
controls. upper body and clean out any
foreign materials to ensure smooth
free piston movement.
6.11 Insufficient syrup flow. A. Syrup flowing pressure is A. 1. Check incoming syrup to
too low, or restricted. ensure minimum flowing
pressure. See
SPECIFICATIONS.
2. Check shutoff on mounting
block to ensure it is in fully
OPEN position.
B. Foreign debris in syrup B. Remove syrup flow control from
flow controls. upper body and clean out any
foreign materials to ensure
smooth free piston movement.
6
TROUBLE CAUSE REMEDY

6.12 Erratic Ratio oBrix. A. Incoming water and/or syrup A. Check incoming water and
supply not at sufficient syrup supply to ensure sufficient
flowing pressure. flowing pressure.
B. Foreign debris in water and/or B. Remove flow controls and clean
syrup flow controls. out any foreign materials to ensure
smooth free piston movement.
6.13 No product dispensed. A. Water and syrup shutoffs are A. Check stems on mounting block
not fully OPEN. to ensure they are in fully OPEN
position.
B. Ensure cup lever arm, or I.D. B. If not, repair or replace.
Panel actuator is actuating
switch.
C. Electric current not reaching C. Check electric current supplied to
valve. valve. See SPECIFICATIONS. If
current is adequate, check
solenoid coil and switch. Replace
if necessary.
D. Improper or inadequate water D. Remove valve from mounting block
or syrup supply. and open stems slightly and
check to ensure proper water and
syrup supply. If no supply, check
dispenser for freeze-up or other
problems.
E. BIB empty. E. Replace BIB.
6.14 Water only dispensed, A. Water or syrup stem on A. Check stems on mounting
no syrup; or syrup only mounting block not fully block to ensure they are in full
dispensed, no water. OPEN. OPEN position.
B. Improper or inadequate water B. Remove valve from mounting block
or syrup supply. and open stem slightly to check
for proper syrup and water supply.
If no supply, check dispenser for
freeze-up or other problems.
6.15 Valve will not shut OFF. A. Cup Lever may be sticking A. Correct or replace lever.
or binding.
B. Switch not actuating properly. B. Check switch for free actuation.
C. Solenoid armature not C. Replace defective solenoid
returning to bottom position. armature or spring.
D. Debris or damage to Paddle D. Remove debris and/or replace
arms. damaged paddle arms.
6.16 Excessive foaming. A. Incoming water or syrup A. Correct at dispenser.
temperature too high.
B. Water flow rate too high. B. Readjust and reset oBrix. See
Section 5.5.
C. Nozzle and diffuser not clean. C. Remove and clean.
D. Nozzle and diffuser not D. Remove and install properly.
properly installed.
E. CO2pressure too high. E. Check for proper pressure setting.
NOTES:
TROUBLE CAUSE REMEDY
7

1
2
3
4
5
6
7
8
9
10
11
12
17
13
14 15 16 18
19
20
3
21
3
22
23
24
25
26
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS
7.1 CONTROL BOX ASSEMBLY, FRONT VIEW
Item Part No. Description
1 51-1421 Control Box Assy, DQ, LFS
2 30-3125 Cover, Control Box, LFS
3 04-0148 Screw, 10 - 32 x 0.250, THD, SL,
MS, SS
4 06-2486/01 Decal, Wiring Diagram, LFS
5 04-1292 Washer, SS, 0.500 ID X 0.870 OD X
0.0300 THK
612-0446 Switch, Rocker, Double Pole,
Double Throw
7 06-2483 Label, Switch, LFS
806-2484 Label, Power LED, LFS
906-2485 Label, Sold Out LED, LFS
10 12-0447 LED, Red, Snap Mount, 5 VDC
11 12-0448 LED, Green, Snap Mount, 5 VDC
12 05-0287/02 Panel, ID. LEV®, Basic, Lift-Off
13 19-0181/01 LEV®, 4.5, W/O C, L, S, WH
(includes back block)
Item Part No. Description
14 54-0029/01 Cover, Subassy, LEV®, Lift-Off
15 04-1089 Screw, 10 - 32, RH, PFH/SL, 1.000
16 04-0558 Screw, 10 - 32 x 0.375, LG, PHP,
ROLOC
17 05-2014 Lid, Hopper
18 13-0005 Bushing, Strain Relief, 0.312 OD
19 30-3193 Base, DQ, LFS
20 30-3134 Hinge, Bottom, LFS
21 07-0575 Hinge, SS, Concealed, Removable
22 30-3135 Support, Syrup and Water
23 04-0684 Nut, Hex, Jam, 5/8 - 18, SS, Plain
24 06-0112 Label, Water
25 06-0075-01 Nameplate, Vinyl, PN/SN/ELEC
ONLY
26 13-0028 Relief, Strain, 7/8 DIA
8

9
1
2
3
4
5
6
7
7.2 PLUMBING
Item Part No. Description
112-0115 Switch, Pressure, Assy, Syrup Out
201-2241 Bulkhead, SS, 1/4 Barb X 3/8 FLR
301-2207 Tee, SS, 1/4 Barb x 1/4 Barb x
1/4 NPT
407-0433 Clamp, Hose, STPLS, 13.3 mm
(1/2”)
501-0012 Adaptor, 1/4 Barb x Dole
602-0005 O-Ring, 2-010
7 08-0461 Tubing, Redline, 0.265 x 0.457
TO
VALVE
TO
PRESSURE
SWITCH
TO
SWITCH
TO
GROUND
STUD
TO
PROBES
TO
PRIMARY
3
TO
SECONDARY
4
6
5
7
8
2
1
TO
LED
Item Part No. Description
1 52-2511 Harness, Valve to PCB, LFS
252-2510 Harness, Transformer to PCB, LFS
352-2509 Cord Assy, Power, 115V, LFS
452-2496 Harness, Switch, LFS
511-0180 Connector, Housing, Wire to Board
652-2497 Harness, Sold Out Valve, LFS
752-2498/01 Harness, LED, LFS
852-2500 Harness, Probe, LFS
7.3 WIRING HARNESS DIAGRAM

1
2
4
5
7
6
10 98
13
14 13
11 12
3
7.4 INTERNAL COMPONENTS
10
Item Part No. Description
152-2502 PCB Assy, LFS
2 05-1535 Support, PCB, 0.156 x 0.187 x
0.250 H
3 04-0286 Nut, Hex, 10 - 24 x 5/16, SS
KEPS Washer
425-0039 Transformer, 120V/50-60Hz,
24V, 50VA
5 04-0504 Screw, 8 - 18 x 0.375, PHD,
W/ELW, PH, AB
603-0095 Spring, Outside, Yoke
7 03-0342 Ring, Retaining, 1/8 Shaft,
External, Self Locking
Item Part No. Description
8 04-1053 Screw, Shoulder, 10 - 24, Draft
9 04-1308 Washer, Flat, 0.032 x 0.265 ID x
0.500 OD, SS
10 30-8617 Kick Stand, DQ, LFS
11 04-1315 Washer, Flat, 3/8 x 5/8 x 1/16 Thick
12 04-1285 Nut, SS, 3/8 - 16
13 52-2492 Probe, LO Level, LFS
14 52-2493 Probe, HI Level, LFS

7.5 WIRING DIAGRAM
11
GRY
PUR
BLU
WHT
BLK
RED
SWITCH
ON
TO VALVE
BLK
52-2511
BLK
WHT
GRN/YEL
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52-2497
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+
BLK
RED
11-0180
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52-2510
J4
J5
P1
52-2498
J3 J6
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52-2500
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52-2498
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

(Continued from previous page)
EcuaLancer S.A. - Ecuador
Lancer Sales Company
Contact: Luciano Lopez
Sector Las Acacias
Luis De Beethoven #958
Y Capitan Rafael Ramos
Quito, Ecuador
Phone: [phone], 400-937, 406-418
FAX: [phone]
e-mail: [email protected]
Lancer Authorized Distributors
Eximport & Barter Co. - Caribbean
2101 S.W. 56th Terrace
Hollywood, FL 33023 USA
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
PromoVen, S.A. - Argentina
Contact: Rafael Mendoza
Juncal 858 - Piso 3 Depto. “L”
(1062) Buenos Aires
Argentina
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Bras Sulamericana LTDA. - Brasil
Contact: Fabio Queiroz
Rua. Dr. Ladislau Retti, 1400
Parque Alexandre
Cotia Sao Paulo - Brasil
CEP: 06714-150
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Lancer Chile Ltda. - Chile
Contact: Heriberto Concha
Vicuna Mackenna 3019, San Joaquin
Santiago, Chile
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Lancer Pacific
International Sales
6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1500
e-mail: [email protected]
Australia
Lancer Pacific Pty Ltd
5 Toogood Avenue
Beverley SA 5009
Australia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
[email protected]
Lancer Pacific Pty Ltd
7 Slough Avenue
Silverwater, NSW, 2128
Sydney, Australia
Phone: [phone]
FAX: [phone]
e-mail: richard-abraham@lancer-
pacific.com.au
[email protected]
(for Beer)
[email protected]
(Senior Director - Asia)
Freser (MALAYSIA) SDN. BHD. - Malaysia
No. 31, Jalan TPP 5/13, Taman
Perindustrian Puchong, Seksyen 5,
47100 Puchong, Selangor, Malaysia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
R.B.P. Industrial Sales Inc - Philippines
Unit 20, Facilities Centre Bldg.
548 Shaw Blvd
Mandaluyong City, Philippines
Phone: [phone]/1289
FAX: [phone]
e-mail: [email protected]
Freser (S) Pte Ltd - Singapore
Blk 998 Toa Payoh North
#04-12/14
Singapore 318993
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Freser International Corporation - Taiwan
No. 76, Gui-Sui Street
Taipei 103, Taiwan R.O.C.
Phone: [phone]
FAX: [phone]
e-mail: [email protected].com.tw
Freser (Thailand) Co Ltd - Thailand
3/15 Moo 3, Soi Ruammitr
Tivanont Road, Banmai
Pakkred, Nonthaburi, 11120
Thailand
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Lancer - Indian Sub-Continent
India
Shabbir Shafiqui - Area Manager
India and Sub-Continent
B-7, Pannalal Silk Mill Compounds
78, LBS Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
Cel No.: 91-98-2029-5252
FAX: [phone]
e-mail: [email protected]
Lancer Authorized Distributors
Western Refrigeration Ltd - India
B-7, Pannalal Silk Mill Compounds
78 L.B.S. Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Bengal Marketing Company - Bangladesh
Skylark Point (6th Floor)
Room #G-2
24/A Bijoy Nagar,
Dhaka-1000, Bangladesh
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Dynamic Equipment - Pakistan
Dynamic Equipment and Controls (Pvt.) Ltd.
F-1/23, Canal Cottages, Block-D.
New Muslim Town.
Lahore. Pakistan.
Phone: [phone]
0092-42-583-6787
FAX: [phone]
e-mail: [email protected]
Lancer Pacific Pty Ltd
55 Keele Street
Collingwood
Melbourne Victoria 3066
Australia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Lancer Pacific Pty Ltd
Unit 31, 284 Musgrave Drive
Coopers Plains 4108
Queensland
Australia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
New Zealand
Lancer Pacific Ltd
9 O’Rorke Street
Onehunga, Auckland
New Zealand
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Hong Kong
Patrick Co - Area Manager - Asia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Lancer Authorized Distributors
Shanghai Freser International Co Ltd. -
China
1856, Hu Tai Road
Shanghai, 200436, China
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Freser (HK) Company Ltd - Hong Kong
Flat A, 24/F., Houston Industrial Bldg.
32-40 Wang Lung Street
Tsuen Wan, N. T., Hong Kong
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
P.T. Ciptapratama Sentosamakmur -
Indonesia
JI. Anggrek Nelly Murni, Blok A - 39, Slipi
Jakarta 11480, Indonesia
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Hayakawa Sanki - Japan
Hayakawa Sanki, Inc.
1-13-13, Kayaba-cho
Nihonbashi, Chuo-ku
Tokyo, 103-0025
Japan
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Tahoe Corporation - Korea
Tahoe Corporation
2FL, 835-66 Yocksam-dong
Kangnam-Ku
Seoul, Korea
Phone: [phone], -5614
FAX: [phone]
e-mail: [e-mail]
Directory of USA - Canada Offices,
International Offices, and Authorized Distributors (Continued)
12

Directory of USA - Canada Offices,
International Offices, and Authorized Distributors
Corporate Office
6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX [phone]
Lancer USA
Manufacturing Locations
Foster Road Facilities
6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
MFG FAX: [phone]
ENG FAX: [phone]
ACCT FAX: [phone]
PURCH FAX: [phone]
Lancer FBD
5620 Business Park
San Antonio, TX 78218
Phone: [phone]
FAX: [phone]
Lancer Ice Link
6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
Remanufacturing
6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1550
Lancer North America
USA - Canada Sales
6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
SALES FAX: [phone]
CUSTOMER SERVICE FAX: [phone]
1-800-729-1500
Georgia Office
1125 Northmeadow Parkway, Suite 116
Roswell, GA 30076
Phone: [phone]
FAX: [phone]
1-800-729-1750
Lancer Authorized Distributors
Advanced Beverage Solutions (ABS)
1425 South Wright Blvd.
Schaumburg, IL 60193
Phone: [phone]
[phone]
FAX: [phone]
www.absone.com
Bevco
6900 Camille Avenue
Oklahoma City, OK 73149
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Joe Kirwan Company
119 White Oak Lane
Old Bridge, NJ 08857
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
L & M Beverage Equipment Co. Inc.
12510 Santa Fe Trail Drive
Lenexa, KS 66215
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
(Update #42 - as of February 18, 2003)
Lancer Russia
Lancer Sales Company
Vyatskaya Street 27
Building 15, 4th Floor
125015 Moscow, Russia
Phone: [phone]
FAX: [phone]
Mobile Phone: [phone]
e-mail: [email protected]
Lancer Middle East / Africa
Elsayed Moniem - Technical Manager
Lancer Middle East/Africa
7 Mubarak Street
East Ain Shams 11311
Cairo, Egypt
Phone/FAX: [phone]
Mobile Phone (GSM): 2-010-500-4007
e-mail: [email protected]
Lancer Authorized Distributor
DispenseTech - South Africa
P.O. Box 17495
Sunward Park, 1470
South Africa
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Lancer Latin America
Latin America Sales
6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1500
e-mail: [email protected]
Lancer de México, S.A. de C.V.
Contact: Francisco Lozano
Calle Lerdo De Tejada #544 PTE.
Col. Las Villas
San Nicolas De Los Garza, N.L.
Monterrey, N. L., México C.P. 66422
Phone: [phone]
Phone: [phone]
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Lancer de México, S.A. de C.V.
Branch Office, Mexico City
Contact: Carlos Lopez
Lancer de Mexico S.A. de C.V.
Sucursal Mexico D.F.
Calle: Centeotl No. 112
Colonia: La Preciosa
Delegacion: Azcapotzalco
Mexico D.F. C.P. 02460
Phone: [phone]
Phone: [phone]
Phone: [phone]
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Lancer de México, Branch Office, Cd.
Juarez
Contact: Yolanda Puga
Lancer de Mexico
Camino de la Lomas # 4380
Col. Partido Iglesias
Cd. Juarez, CHIH, C.P. 32617
México
Phone and FAX: [phone]
Phone: [phone]
e-mail: [e-mail]
(Continued on reverse)
Ernest F. Mariani Company
614 West 600 South
Salt Lake City, UT 84104
Phone: [phone]
FAX: [phone]
e-mail: [email protected], or
[email protected]
Mark Powers & Company, Inc.
P.O. Box 72
1821 Henry Street
Guntersville, AL 35976
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
Maurer Supply, Inc.
843 Rainier Avenue South
Seattle, WA 98144
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Simgo Ltd.
5122 Timberlea Blvd.
Mississauga, Ontario L4W 2S5
Canada
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Simgo (B.C.) Ltd.
16-8125 - 130th Street
Surrey, B.C. V3W 7X4
Canada
Phone: [phone]
FAX: [phone]
Lancer Europe
Belgium - European Central Office
Lancer Europe, S.A.
Mechelsesteenweg 592
B-1930 Zaventem
Belgium
Phone: [phone]
FAX: [phone]
e-mail: lancer[email protected]
England
17 Bembridge Gardens
Ruislip, Middlesex
HA4 7ER, England
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Hungary
H-2100 Gödöllõ
Isaszegi út 67
Hungary
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
Lancer Authorized Distributors
Complete Beverage Services, Ltd.
Republic of Ireland and Northern Ireland
Gortrush Industrial Estate
Omagh County Tyrone
Northern Ireland
Office: 44-1662 250 008
FAX: [phone]
Intercom - Spain
Intercom
Avda. Concha Espina 8
28036 Madrid Spain
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]
13