Lantronix ION002-AD User manual

ION 2-Slot Chassis (ION002-AD)
User Guide
Part Number 33612
Revision B February 2022

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Intellectual Property
© 2022 Lantronix, Inc. All rights reserved. No part of the contents of this publication may be transmitted or
reproduced in any form or by any means without the written permission of Lantronix.
Lantronix is a registered trademark of Lantronix, Inc. in the United States and other countries.
Patented: https://www.lantronix.com/legal/patents/; additional patents pending.
Warranty
For details on the Lantronix warranty policy, go to our web site at http://www.lantronix.com/support/warranty.
Contacts
Lantronix Corporate Headquarters
48 Discovery, Suite 250
Irvine, CA 92618, USA
Toll Free: 800-526-8766
Phone: [phone]
Fax: [phone]
Technical Support
Online: https://www.lantronix.com/technical-support/
Sales Offices
For a current list of our domestic and international sales offices, please go to www.lantronix.com/about/contact.
Disclaimer
All information contained herein is provided “AS IS.” Lantronix undertakes no obligation to update the information
in this publication. Lantronix does not make, and specifically disclaims, all warranties of any kind (express, implied
or otherwise) regarding title, non-infringement, fitness, quality, accuracy, completeness, usefulness, suitability or
performance of the information provided herein. Lantronix shall have no liability whatsoever to any user for any
damages, losses and causes of action (whether in contract or in tort or otherwise) in connection with the user’s
access or usage of any of the information or content contained herein. The information and specifications
contained in this document are subject to change without notice.
Revision History
Date
Rev.
Notes
2/20/15 A Initial release for ION002-AD.
3/10/22 B First Lantronix rebrand.

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Contents
1. Introduction.................................................................................................................................................4
Product Description....................................................................................................................................... 4
Models........................................................................................................................................................... 4
Options .......................................................................................................................................................... 4
Specifications ................................................................................................................................................ 4
Package Contents......................................................................................................................................... 5
Document Overview...................................................................................................................................... 5
Related Manuals and Online Help ................................................................................................................ 5
Safety Warnings and Cautions ..................................................................................................................... 5
2. Installation................................................................................................................................................... 6
Installing Slide-In Cards ................................................................................................................................ 6
Powering the Chassis ................................................................................................................................... 7
Power via the DC INPUT (EuroBlock) Connector .....................................................................................7
Grounding the Chassis ................................................................................................................................. 9
Grounding Wire Size ................................................................................................................................. 9
Connecting the Ground Wire..................................................................................................................... 9
Grounding Methods ................................................................................................................................... 9
Dimensions .................................................................................................................................................10
Mounting Options ........................................................................................................................................ 10
For More Information................................................................................................................................... 10
3. Troubleshooting .......................................................................................................................................11
4. Related Information.................................................................................................................................12
Compliance Information .............................................................................................................................. 12
Standards ................................................................................................................................................ 12
FCC Regulations ..................................................................................................................................... 12
Canadian ICES-003 ................................................................................................................................ 12
CE Marking..............................................................................................................................................12
UL Listed Power Supply ..........................................................................................................................12
Declaration of Conformity........................................................................................................................ 12
European Regulations .............................................................................................................................12
Electrical Safety Warnings .......................................................................................................................... 14

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1. Introduction
Product Description
Lantronix’ ION002-AD is a 2-slot chassis designed for installing one or two Lantronix ION slide-in cards.
The following TN ION Slide-in cards are supported:
•C2110
•C3210
•C6010
•C2210
•C2220
•C6110
•C3100
•C3220
•C6120
•C3110
•C3230
•C6210
The ION002-AD is intended for installing any two 6W or less ION slide-in cards. The ION002-AD can house and
power two ION slide-in-cards or one “double-wide” converter such as the C6120-1013. Note that the IONMM and
C4120 are not supported. Power Input is via a barrel connector for 12VDC. Management is only supported if the
chosen slide-in-card supports remote in-band management over the fiber, or if the card is IP-addressable.
Models
The ION002-AD models are described below. Note that the IONMM (ION Management Module) cannot be used
in the ION002-AD.
Model
Description
ION002-AD
2-Slot ION Chassis, desktop, with AC or DC power input.
Options
The ION002-AD options listed below are sold separately.
Model
Description
WMBP
Optional Wall Mount Bracket; 5.0 in. (127 mm)
WMBV
Optional Vertical Mount Bracket; 5.0 in. (127 mm)
Specifications
Note: The ION002-AD 2-Slot chassis is Class A compliant.
Dimensions
7.0 x 4.0 x 2.17 inches (178 x 102 x 55.11 mm)
Weight
1 lb. (45 kg) approximately
MTBF
With Power Supply:
MTBF to be greater than 191,800 MIL-HDBK-217F Hours at 25°C when bundled with a
typical 200,000 hour power supply.
MTBF to be greater than 527,500 Bellcore Hours at 25°C when bundled with a typical
200,000 hour power supply.
Without Power Supply:
MTBF to be greater than 4,700,000 MIL-HDBK-217F Hours at 25°C when with no power
supply bundled.
MTBF to be greater than 13,000,000 Bellcore Hours at 25°C when bundled with no
power supply bundled.
Power Inputs
Two options: One external AC/DC power supply (provided) or an optional two-wire
terminal block (21-60 VDC polarity insensitive). See selected Slide-In Card manual for
power consumption data.
Environment
0° to 50°C (32 to 122° F)

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Storage Temp
-20° to 85°C
Humidity
10 to 90%, non-condensing
Warranty
Lifetime
Package Contents
Make sure that you have received the following items.
•One ION002-AD Two-Slot ION Chassis
•Front ION Blank with #4 Screw (TN 6531)
•Four rubber feet
•One Documentation Post Card
•One PolyBag
Document Overview
The purpose of this manual is to provide the information needed to install the ION002-AD to the point of
operation. Note that there are separate manuals for the ION slide-in-cards.
Related Manuals and Online Help
A printed documentation card is shipped with each x4110 device. A substantial set of technical documents, white
papers, case studies, etc. are available on the Lantronix web site at https://www.lantronix.com/. Note that this
manual provides links to third party web sites for which Lantronix is not responsible. Other ION system and
related device manuals are listed below.
1. Product Documentation Postcard, 33504
2. ION x4110 Install Guides, 33572 or 33573
3. ION x4110 Web User Guide, 33574, or CLI Reference, 33575
4. ION Management Module (IONMM) Install Guide, 33420 and User Guide, 33457
5. ION System NID User Guides (33432, 33457, 33472, 33493, 33494, 33495, 33496)
6. Release Notes (firmware version specific)
Note: Information in this document is subject to change without notice. All information was deemed accurate and
complete at the time of publication. For the most current information on the ION002-AD, view the latest manual
online.
Safety Warnings and Cautions
These products are not intended for use in life support products where failure of a product could reasonably be expected to
result in death or personal injury. Anyone using this product in such an application without express written consent of an officer
of Lantronix does so at their own risk and agrees to fully indemnify Lantronix for any damages that may result from such use or
sale.
Attention: this product, like all electronic products, uses semiconductors that can be damaged by ESD
(electrostatic discharge). Always observe appropriate precautions when handling.
Warning: Potential for damage to equipment or personal injury.
Warning: Risk of Electrical Shock
Functional grounding point
Protective grounding point

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CAUTION: Copper based media ports, e.g., Twisted Pair (TP) Ethernet, USB, RS232, RS422, RS485, DS1, DS3, Video Coax,
etc., are intended to be connected to intrabuilding (inside plant) link segments that are not subject to lightening transients or
power faults. Copper based media ports, e.g., Twisted Pair (TP) Ethernet, USB, RS232, RS422, RS485, DS1, DS3, Video
Coax, etc., are NOT to be connected to interbuilding (outside plant) link segments that are subject to lightening transients or
power faults. Failure to observe this caution could result in damage to equipment.
2. Installation
ION002-AD installation can involve installing the SICs, powering the Chassis, and grounding the Chassis.
Installing Slide-In Cards
CAUTION: Wear a grounding device and observe electrostatic discharge precautions when installing slide-in
cards into the dual-slot chassis. Failure to observe this caution could result in damage to the slide-in cards.
Note: The maximum power delivery capacity for the ION002-AD Dual Slot chassis is 6 Watts.
To install a slide-in-card into the ION002-AD chassis:
1. Refer to the manuals for the slide-in card to ensure that any DIP switches or jumpers on the module’s circuit
board are set correctly for the site installation.
2. Carefully align the slide-in card to the chassis installation guides and slide it fully into the installation slot, as
shown below.
3. Ensure that the slide-in card is firmly seated inside the chassis.
4. Push in and rotate the attached panel fastener screw to secure the slide-in card to the ION002-AD chassis
frame.
5. Repeat steps 1-4 to install a second card.
6. If only one card is being installed in the chassis, it is suggested that the slot Blank (provided) is used to cover
up the unused slot.

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Powering the Chassis
CAUTION: only one power input should be connected at any time.
To supply power to the ION002-AD chassis with the external AC/DC power supply (provided):
1. Connect the barrel connector on the supplied power adapter to the ION002-AD chassis’ power port (located on
the back of the chassis).
2a. Connect the power adapter plug (supplied) to AC power. Note: the power inputs are not redundant; only one
input can be used.
2b. For an optional DC power source, use the 2-wire terminal block. The input voltage on the 2-wire terminal block
is 21-60 VDC, polarity insensitive. This terminal block can be used if your installation site offers a low voltage DC
power source. See “Power via the DC INPUT (EuroBlock) Connector” below for more information.
3. Verify that the ION002-AD chassis is powered by observing the lit LED(s) on the installed slide-in card.
Power via the DC INPUT (EuroBlock) Connector
DC INPUT:21-60 VDC EuroBlock (Terminal Block). The procedures below describe how to remove the terminal
block, connect the Power wires to the Terminal Block, and then reinstall the terminal block and verify the Power
wire connections.
Removing the Terminal Block (TB)
1. Loosen the “2” mounting screws that attach the “primary” Terminal Block (TB) to the ION002-AD chassis.
2. Pull the TB from the ION002-AD chassis connector as shown below.
.

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Notes: It is a good practice to turn OFF input and load power, and unplug the power Terminal Block before
making wire connections. Otherwise, a metal screwdriver blade can inadvertently short the terminal connections
to the grounded enclosure. However, in some instances this is not possible as this may be a bussed power rail
providing power to numerous other devices. Also note:
•The range of suitable wire for the terminal block is 12 to 26 AWG.
•The power source must be safety certified.
Connecting Power Wires to the Terminal Block
1. Strip the wires to the proper length.
2. Insert the positive and negative power wires into V+ and V- contacts respectively of the Terminal Block (note p
olarity on the ION002-AD chassis). Make sure the wires are secure. See figure below.
3. Insert the positive and negative power wires into V+ and V- contacts respectively into the power source—mak
e sure the wires are secure. See the figures above. Insert the positive and negative power wires into V+ and
V- contacts respectively into the power source—make sure the wires are secure. See the figure below.
Reinstalling the Terminal Block and verifying power wire connections
4. Reinstall the Terminal Block into the primary location on the ION002-AD.
5. Tighten the two screws to secure the Terminal Block to the ION002-AD chassis.
6. Turn the power source ON and observe that the green front panel PWR (power) LED is lit, indicating that pow
er is applied to the ION002-AD. See the figure below.
Terminal Block
Power Wires
Wire Securing
Screws
Chassis Mounting
Screws Qty (2)
Wire Slots
Connect to AC/DC
power source

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Grounding the Chassis
The ION002-AD chassis comes equipped with grounding lugs located on its back panel. They require a grounding
conductor wire terminated with a two-hole, compression-type, grounding connector (not provided). The grounding
wire (must be a copper conductor) is not included with the chassis and must be provided by the
customer/installer.
The electrical-conducting path from the ION002-AD chassis must:
•Flow via the grounding lugs to the common bonding network (CBN) for telecom installations, or to an
alternative approved grounding system (if required) for non-telecom installations.
•Be of sufficiently low impedance to conduct fault currents likely to be imposed on the media converter.
•Enable proper operation of any over-current protection devices.
Grounding Wire Size
The wire size of the Protective Earth (ground) conductor should be greater than or equal to the wire size of the
power source conductors. The power-source conductor wire size is installation dependent and sized to
accommodate acceptable IR losses between the power source and the device terminal block. The device terminal
block accommodates #6 wire lugs. A #6 wire lug typically terminates #16 - #20 wire; with #18 most common.
Connecting the Ground Wire
The conductor must be fastened to the grounding lugs with the enclosed antirotation star-washers and lug-nut
fasteners. The torque requirement for the connector lug-nut fasteners is specified by the connector’s
manufacturer.
Grounding Methods
The conductor must be fastened to the grounding lugs with the enclosed antirotation star-washers and lug-nut
fasteners. The torque requirement for the connector lug-nut fasteners is specified by the connector’s
manufacturer.
To properly ground the ION002-AD chassis:
1. Obtain one (1) a two-hole, compression-type, grounding connector.
2. Attach the grounding conductor to the chassis by placing the two-hole connector onto the grounding lugs and
fasten with the enclosed lockwashers/lug-nuts at the proper torque (per the manufacturer’s specification).
3. Attach the opposite end of the grounding conductor to the common-bonding network (CBN) for telecom, or to
earth ground (if required) for non-telecom installations.

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Dimensions
Mounting Options
WMBP Optional Wall Mount Bracket; 5.0 in. (127 mm)
WMBV Optional Vertical Mount Bracket; 5.0 in. (127 mm)
For More Information
See the related slide-in-card manuals for information on:
•Pre-Installation
•DIP Switch settings
•Installation and Setup
•Installing slide-in-cards and SFP/SFP+ Devices
•Cabling
•Operation (CLI and Web GUI)
•Power and Status LEDs
•Cable Specifications
•Cable Types
•Troubleshooting
•Management (CLI or web GUI)