Superabrasive Owner’s Manual – Lavina® 32-S-E 6/2013
2
1.GENERALINFORMATION...........................................................................3
Manufacturer...........................................................................................3
GeneralDescription.................................................................................3
Machinecharacteristics...........................................................................3
Lavina®32‐S‐eMaindesign......................................................................3
EnvironmentalConditions........................................................................4
ElectricalConnection...............................................................................4
VacuumConnection.................................................................................4
TechnicalData..........................................................................................4
Vibrations.................................................................................................4
SonorousEmissions.................................................................................4
LabelData................................................................................................4
CustomerService.....................................................................................4
2.SAFETYISTRUCTIONS..................................................................................4
RecommendedUse..................................................................................4
ProhibitedUse.........................................................................................4
Preparationforwork................................................................................5
ProtectionDevices...........................................................................5
ArrestFunctions.......................................................................................5
SafeUse..........................................................................................5
ResidualRisks................................................................................5
BeforeYouBegin...........................................................................5
OperatingMachine..................................................................................5
AfterWorkiscompleted..........................................................................5
TheWorkArea.........................................................................................5
PERSONALPROTECTIVEEquipment(ppe) ..........................5
Operator..........................................................................................5
3.HANDLINGANDTRANSPORTATION..........................................................6
usingtheSteeringbracket.......................................................................6
positioningthehandle.............................................................................6
Flippingthemachineup...........................................................................7
splittingthecarriagefromthemainhead.................................................7
Lifting.......................................................................................................7
Leadingpowercable................................................................................8
Storage.....................................................................................................8
Thirdwheel..............................................................................................8
4.OPERATION................................................................................................8
PreliminaryControls................................................................................8
Controlofthewaterflow..........................................................................8
AdjustingandMountingTools.................................................................8
FRAMEBLOCKING(u‐joint]......................................................................9
theControlBoard.....................................................................................9
StartingtheMachine................................................................................9
OperatingtheMachine............................................................................9
StoppingtheMachine..............................................................................9
Alarm.......................................................................................................9
5.TOOLSANDACCESSORIES........................................................................10
Weights..................................................................................................10
Toolholderkey......................................................................................10
FoamPlate.............................................................................................10
SecurityplateforQuickchangepads......................................................10
Thirdwheel............................................................................................10
recommendedTOOLS............................................................................11
GeneralExplodedView(fig.7.1)............................................................12
TOOLHOLDERFORMACHINESExplodedView(fig.7.2)........................12
BOTTOMCOVERASSEMBLYExplodedView(fig.7.3).............................12
PULLEYUNITExplodedView(fig.7.4)....................................................12
MOTORSUPPORTExplodedView(fig.7.5).............................................12
CENTRALSHAFTBEARINGExplodedView(fig.7.6)................................13
TopCoverExplodedView(fig.7.7).........................................................13
GUARDASSEMBLYExplodedView(fig.7.8)...........................................13
CarriageExplodedView(fig.7.9).............................................................13
STEERINGBRACKETExplodedView(fig.7.10).........................................13
ToolHolderExplodedView(fig.7.11).....................................................13
8.MAINTENANCEANDINSPECTION...........................................................14
Cleaning..................................................................................................14
CheckDaily.............................................................................................14
Checkafterthefirst15WorkingHours..................................................14
CheckEvery200WorkingHours............................................................14
CheckEvery400WorkingHours............................................................14
Vacuum..................................................................................................14
WaterLeaks............................................................................................
14
ElectricalSystem....................................................................................14
MechanicalParts....................................................................................14
ElectricalSystem....................................................................................15
Lavina®32‐S‐EElectricalschemeswithYaskawaInverter......................15
Lavina®32‐S‐EElectricalschemesYaskawaConnectionMainCircuit
Terminals............................................................................................15
9.TROUBLESHOOTING.................................................................................16
IndexofProblemsandSolutions............................................................16
9.1ReplacingPowerCordandPlugs......................................................16
9.2DISMOUNTINGANDMOUNTINGTOOLHOLDER..............................16
9.3TensioningusedplanetaryBelt........................................................17
9.4Mountingandtensioninganewplanetarybelt................................17
9.5tensioningandreplacingthebelts....................................................17
9.6replacingthePULLEYS.....................................................................18
9.7Motorconnection.............................................................................18
FaultdiagnosisInverterYASKAWAV1000..............................................19
ReturnPolicyforLavina®32‐S‐E.............................................................22
10.DISPOSAL................................................................................................22
11.MANUFACTURER’SCONTACTS..............................................................22
12.SPAREPARTS..........................................................................................23
1.LAVINA®32‐S‐EGeneralParts.............................................................23
ASSEMBLYANDPARTSSPECIFICATIONS.................................................23
2.LAVINA®32‐S‐ETOOLHOLDERFORMACHINESParts......................23
3.LAVINA®32‐S‐EBOTTOMCOVERASSEMBLYParts...........................23
4.LAVINA®32‐S‐EPULLEYUNITParts..................................................24
5.LAVINA®32‐S‐EMOTORSUPPORTParts...........................................24
6.LAVINA®32‐S‐ECENTRALSHAFTBEARINGParts.............................25
8.LAVINA®32‐S‐EGUARDASSEMBLYParts.........................................25
9.LAVINA®32‐S‐ECarriageParts...........................................................26
10.LAVINA®32‐S‐ESTEERINGBRACKETParts......................................27
11.LAVINA®32‐S‐EWaterSupplyParts.................................................27
12.LAVINA®32‐S‐EToolHolderParts....................................................27
13.LAVINA®32‐S‐EmotorFANParts....................................................27
14.Lavina®32‐S‐EControlBoxParts380Volt........................................28
LAVINA®32‐S‐EControlBoxParts380Volt...........................................28