Superabrasive UserManual OriginalLanguageLavina®20‐S6/2013
2
1. GENERALINFORMATION..........................................3
Manufacturer.................................................................................3
GeneralDescription.......................................................................3
Machinecharacteristics.................................................................3
Maindesign...................................................................................3
EnvironmentalConditions.............................................................3
ElectricalConnection.....................................................................3
VacuumConnection.......................................................................4
TechnicalData...............................................................................4
Vibrations......................................................................................4
SonorousEmissions...........................Error!Bookmarknotdefined.
LabelData..........................................Error!Bookmarknotdefined.
CustomerService...............................Error!Bookmarknotdefined.
2. SAFETYINSTRUCTIONS...............................................4
RecommendedUse........................................................................4
ProhibitedUse......................................................................4
Preparationforwork.....................................................................4
ProtectionDevices.........................................................................5
ArrestFunctions.............................................................................5
SafeUse.........................................................................................5
ResidualRisks................................................................................5
BeforeYouBegin...........................................................................5
OperatingMachine........................................................................5
AfterWorkiscompleted................................................................5
TheWorkArea...............................................................................5
PersonalProtectiveEquipment(PPE)............................................5
Operator........................................................................................5
3. HANDLINGANDTRANSPORTATION............13
PREPARINGTHEMACHINEFORTRANSPORTATION.....................13
Storage........................................................................................13
4. OPERATION..........................................................................13
PreliminaryControls....................................................................13
WaterFlowControlUnit....................Error!Bookmarknotdefined.
AdjustingandMountingTools.....................................................14
TheControlBoard........................................................................14
StartingtheMachine...................................................................14
OperatingtheMachine......................Error!Bookmarknotdefined.
StoppingtheMachine........................Error!Bookmarknotdefined.
Alarm.................................................Error!Bookmarknotdefined.
5. TOOLSANDACCESSORIES.....................................15
Weights........................................................................................15
Toolholderkey............................................................................15
FoamPlate...................................................................................15
SecurityplateforQuickchangepads..Error!Bookmarknotdefined.
6. POPULARTOOLS.............................................................16
7. EXPLODEDVIEW..............................................................17
GeneralExplodedView(fig.7.1)...................................................17
MainHeadExplodedView(fig.7.2)..............................................17
TopCoverExplodedView1(fig.7.3)............................................17
TopCoverExplodedView2(fig.7.4)............................................17
BottomCoverExplodedView1(fig.7.5)......................................18
PlanetaryDriveExplodedView(fig.7.6).......................................18
BottomCoverExplodedView2(fig.7.7)......................................18
PulleyUnitsExplodedView(fig.7.8)............................................18
CarriageExplodedView(fig.7.9)..................................................18
ToolHolderExplodedView(fig.7.10)...........................................18
8. MAINTENANCEANDINSPECTION..................19
Cleaning.......................................................................................19
CheckDaily.......................................Error!Bookmarknotdefined.
Checkandreplaceafterthefirst15WorkingHoursError!Bookmarknotdefined.
CheckEvery200WorkingHours........Error!Bookmarknotdefined.
CheckEvery400WorkingHours........Error!Bookmarknotdefined.
Vacuum.............................................Error!Bookmarknotdefined.
WaterLeaks.......................................Error!Bookmarknotdefined.
MechanicalParts...............................Error!Bookmarknotdefined.
ElectricalSystem................................Error!Bookmarknotdefined.
Lavina®20‐SElectricalschemeswithYaskawaInverter...............19
Lavina®20‐SElectricalschemes...................................................20
YaskawaConnectionMainCircuitTerminals...............................20
IndexofProblemsandSolutions.................................................21
9.1ReplacingPowerCordandPlugs..Error!Bookmarknotdefined.
9.2DISMOUNTINGANDMOUNTINGTOOLHOLDERTOCHANGE
BUFFERSANDSPIDERS,CHANGINGV‐RINGSANDFELT‐RINGS....21
9.3Tensioningandreplacetheplanetarybelt.............................21
9.4TensioningusedplanetaryBelt..............................................22
9.5Mountingandtensioninganewplanetarybelt.....................22
9.6ReplacingPulleyUnits..................Error!Bookmarknotdefined.
9.7Mountingthebelt..................................................................25
9.8Checkingthetensionofthebelt............................................26
9.9MotorConnection..................................................................26
9.10FaultdiagnosisInverterYASKAWAV1000
WarrantyPolicyfortheLavina®SmachineError!Bookmarknotdefined.
ReturnPolicyforLavina®SmachinesError!Bookmarknotdefined.
ASSEMBLYANDPARTSSPECIFICATIONS......................................31
1.LAVINA®20‐SGeneralParts.....................................................31
2.LAVINA®20‐STopcoverparts1...............................................32
3.LAVINA®20‐SGuardparts.......................................................32
2.LAVINA®20‐STOPCOVERPARTS1.Error!Bookmarknotdefined.
4.LAVINA®20‐StopcoverParts2...............................................32
5.LAVINA®20‐StopcoverParts3...............................................33
6.LAVINA®20‐SbottomcoverParts1.........................................33
7.LAVINA®20‐SPlanetarydriveParts.........................................33
8.LAVINA®20‐SbottomcoverParts2.........................................34
10.LAVINA®20‐SToolholderPartsA3
11.LAVINA®20‐SWaterSupplyParts..........................................35
12.LAVINA®20‐SCONTROLBOXPARTS200‐240Volt................38