LEAB LPS Series User manual

LEAB Automotive GmbH
Thorshammer 6
DE-24866 Busdorf
User Manual
Version: V3.1
Issue date: 16.04.2019
LPS
1212, 1512, 2512
Lithium Power Supply
User Manual

Installation instructions About this Manual
Page 1 of 25
Table of Contents
1About this Manual .................................................................................. 1
2General Safety......................................................................................... 2
3Technical Specifications ..........................................................................3
4Unpacking the LPS...................................................................................5
5About the LPS.......................................................................................... 5
6Package Contents.................................................................................... 7
7Display..................................................................................................... 8
8Installing the Connection Set / Preparing Connections .......................... 9
9Mounting ..............................................................................................10
10 Installation ............................................................................................11
11 Installation of Accessories.....................................................................13
12 Operation.............................................................................................. 15
13 Displays ................................................................................................. 20
14 Maintenance.........................................................................................21
15 Troubleshooting....................................................................................22
16 Disassembly ..........................................................................................25
17 Disposal.................................................................................................25
18 EU Declaration of Conformity ............................................................... 25
1About this Manual
Read this manual carefully and keep it in a safe place. This manual is intended
for users with previous knowledge in the automotive electrical field.
Throughout the manual, you will be alerted to warnings and safety notices
about potential hazards associated with handling the device. The colours and
signal words indicate the severity of the hazard:

Installation instructions General Safety
Page 2 of 25
Signal word
Meaning
DANGER
Warns of imminent danger resulting in death or serious
injury.
WARNING
Warns of a potentially dangerous situation that can
result in death or serious injury.
CAUTION
Warns of a potentially dangerous situation that can
result in moderate or minor injuries.
NOTICE
Warns of a potentially dangerous situation that can
result in material and environmental damage.
In this manual you will find the following symbols:
Shows you useful tips and information about the device.
Indicates a mandatory requirement for the following
instruction.
Shows the result of an instruction.
The information in this manual describes the factory settings of the device.
2General Safety
This manual supports safe handling of the device. Use the device solely in
accordance with its intended use:
The LPS is a high-quality product for mobile power supply in vehicles. All
components relevant for the power supply of the vehicle are integrated into
one device. This means that the LPS performs many functions that are
conventionally performed by individual components. The LPS supplies 12-V and
230-V consumers simultaneously via the integrated lithium-ion battery. When
the 230-V mains connection is inserted, the LPS is quickly charged via the built-
in charger. The connected 230-V consumers are automatically supplied by the
mains priority circuit via the 230-V mains.
Solar cells or alternative energy sources can also contribute to energy input.
Weak and discharged starter batteries can be supported with the optional
jumpstart function (emergency start).

Installation instructions Technical Specifications
Page 3 of 25
Any modifications to the device or its components are prohibited and do not
conform to its intended use.
The LPS is a protection class 1 device. Only connect the LPS to low-voltage
sources which have an earth connection (shockproof socket with PE) and a RCD
circuit breaker (FI).
Observe the following safety instructions:
Store and mount the LPS upright, never overhead or on its side.
Danger from damaged, frozen or deformed batteries: Before charging,
make sure that the battery is undamaged and the electrolyte is not frozen.
Only charge batteries in well-ventilated rooms and away from ignition
sources.
3Technical Specifications
Model
LPS 1212
LPS 1512
LPS 2512
Part number
014-02001GF
014-01004GF
014-03001GF
Device
Weight
(with/without packaging)
26 kg / 28 kg
28 kg / 30 kg
Dimension (device)
390 mm x 244 mm x 250 mm
Dimension (packaging)
495 mm x 355 mm x 350 mm
Protection class
I
IP rating
IP21
Operating temperature
-20°C … +50 °C
Cooling
Fan, active
Battery
Battery type
Lithium iron phosphate (LiFePO4)
Available capacity
48 Ah (634 Ah)
80 Ah (1056 Ah)
Rated value
60 Ah (792 Ah)
100 Ah (1320 Ah)
Cycle stability at 80%
2000 cycles
AC input
Voltage / frequency (rated
values)
230 V / 50 Hz
Voltage range
207 V …253 V
Frequency range
45 Hz …65 Hz
Current
2.5 A
3.5 A
Charging time
95 min
Connections
Neutrik PowerCon type A

Installation instructions Technical Specifications
Page 4 of 25
Model
LPS 1212
LPS 1512
LPS 2512
Part number
014-02001GF
014-01004GF
014-03001GF
AC output
Voltage / frequency (rated
values)
230 V / 50 Hz
Power (continuously)
1000 W
1300 W
2000 W
Power (mains priority circuit)
1800 W
1800 W
2300 W
Power (< 15 min)
1200 W
1500 W
2500 W
Power (< 10 s)
2400 W
3000 W
5000 W
Connections
Neutrik PowerCon type B, two-pin earthed
plug
DC input
Voltage (rated value)
12 V
Voltage range
12.8 V …15 V
Current
25 A
50 A
Charging time
105 min
Connection
Anderson SB50, grey
DC output
Voltage (rated value)
13.2 V
Voltage range
9.5 V …15 V
Current (continuous)
60 A
Current (< 20 min)
70 A
Current (< 1 min)
100 A
Current (< 10 s)
150 A
Connection
Anderson SB50, red
Performance data / operating periods
Internal consumption
(only DC active)
5 W
Internal consumption
(AC+DC active)
22 W
35 W
Internal consumption (Sleep)
0.025 W
Operating periods (200 W)
155 min
260 min
250 min
Operating periods (500 W)
65 min
110 min
105 min
Operating periods (1000 W)
35 min
55 min
55 min

Installation instructions Unpacking the LPS
Page 5 of 25
4Unpacking the LPS
To unpack the device, perform the following steps:
1. Lift the device out of the transport box using the black carrying handles on
the front and back.
The device is unpacked.
After unpacking, check the scope of delivery of the LPS (see page 7).
5About the LPS
Number
Details
1
On/Off button
2
Display
3
Control panel / navigation buttons
4
Carrying handle (front)
5
Two-pin earthed socket, AC output (230 V)
6
Fuse cap, RCD

Installation instructions About the LPS
Page 6 of 25
Number
Details
7
Carrying handle (back)
8
D-Sub plug for communications connections
9
AC output (230 V) Neutrik, grey
10
AC input (230 V), Neutrik, blue
11
DC output, (12 V) Anderson, red
12
DC input, (12 V) Anderson, grey

Installation instructions Package Contents
Page 7 of 25
6Package Contents
Figure
No.
Part Name
x 1
Lithium Power Supply (LPS)
x 1
D-Sub data adapter
x 1
Anderson plug SB50, red
x 1
Anderson plug SB50, grey
x 4
Contacts for Anderson SB50 plugs
x 4
4 x M3 screws for fastening the Anderson
plugs
x 1
Neutrik PowerCon type A plug, blue
x 1
Neutrik PowerCon type B plug, grey
x 1
Mains cable, Neutrik PowerCon type A with
two-pin earthed plug

Installation instructions Display
Page 8 of 25
7Display
Number
Item
1
On/Off button
2
Display
3
Arrow button
4
OK button
No.
Item
1
DC input (12 V)
2
Shows the charging capacity in 10 % increments
3
Shows the direction of the current flow
4
Shows the remaining operation (-hh:mm) or charging time (hh:mm)
5
AC input (230 V)
6
Shows the discharging capacity in 10 % increments
7
AC output (230 V)
8
Shows the remaining time until the output switches to Energy Saver
9
Shows the charge status of the battery in percent
10
Shows the charge status of the battery in 10 % increments
11
Shows the standby mode of the connection
12
DC output (12 V)

Installation instructions Installing the Connection Set / Preparing Connections
Page 9 of 25
8Installing the Connection Set / Preparing Connections
Anderson Plug
To mount the Anderson plug, observe the following notes:
For installation you need a H07V-K or equivalent electrical
cable with a cross-section of 16 mm² and a crimping tool.
Grey Anderson plug for DC input (12 V).
Red Anderson plug for DC output (12 V).
Notice: Reverse polarity may damage the device. Pay attention to the
polarity of the wires. The housing is marked with plus and minus.
Loosen and pull out incorrectly inserted cores using gentle lever
movements from a screwdriver (slot).
Mounting Neutrik Plug
To mount the Neutrik plug, observe the following notes:
For installation you need a H07RN-F 3G or equivalent
electrical cable with a cross-section of 1.5 mm².
blue Neutrik plug for AC input (230 V)
grey Neutrik plug for AC output (230 V)
white strain relief for cables with an average cross-section of
6 mm ... 11 mm
black strain relief for cables with an average cross-section of
9.5 mm ... 15 mm