Lecureux TE-QC User manual

TE-QC
&
TE-Light
OPERATING MANUAL
VERSION 8.2

TE-QC & TE-Light Operating manual
2 LECUREUX SA
Contents
1The manufacturer .....................................................................................................................................................5
1.1 Represented by...................................................................................................................................................5
1.2 Copyright and publication....................................................................................................................................5
1.3 Liability.................................................................................................................................................................5
2The control unit ........................................................................................................................................................6
2.1 Front Rear.....................................................................................6
2.2 Top Bottom..................................................................................................................6
3Operation...................................................................................................................................................................7
3.1 On –Off...............................................................................................................................................................7
3.2 Rotational direction..............................................................................................................................................7
3.3 Menu and functions.............................................................................................................................................7
4Special functions of the keys..................................................................................................................................8
4.1 Announcement of the software-Version..............................................................................................................8
4.2 Reset and default value.......................................................................................................................................8
4.3 Self check............................................................................................................................................................8
4.4 Setting the menu barrier (Protection)..................................................................................................................8
4.5 Motor calibration..................................................................................................................................................8
5Individual menu settings .........................................................................................................................................9
5.1 Choice of the program number (ProgNumm)......................................................................................................9
5.2 Setting the speed (Speed)...................................................................................................................................9
5.3 Setting the torque (Torque).................................................................................................................................9
5.4 Announcement release of the system attitudes (AllMenu)..................................................................................9
5.5 Screw (Do screw) [only for TE-QC].....................................................................................................................9
5.6 Direction of rotation (Invers)................................................................................................................................9
5.7 Forwards screw torque (PreeTorq) .....................................................................................................................9
5.8 Waiting time under torque (T u Torque)..............................................................................................................9
5.9 Count the revolutions (ChkTurns) .....................................................................................................................10
5.10 Sensitivity (Sensit.)........................................................................................................................................10
5.11 Revolutions of the screws (Scr.Turn) ............................................................................................................10
5.12 Permissible tolerance of the revolutions of the screws (Turn.Tol) ................................................................10
5.13 Repeat reading (Interval) [only for TE-QC]....................................................................................................10
5.14 Testing to the pre-determined limits only (T->lim) [only for TE-QC]..............................................................10
5.15 Waiting time under torque (T u Torque) [only for TE-QC].............................................................................10
5.16 Lower torque (Limit) [only for TE-QC] .........................................................................................................10
5.17 Upper torque (Limit) [only for TE-QC] .........................................................................................................11
5.18 Function options for “good” testing (Good fun) [only for TE-QC] ..................................................................11
5.19 Function options for “bad” testing (Bad fun) [only for TE-QC].......................................................................11
5.20 Printer (Printer) [only for TE-QC]...................................................................................................................11
5.21 Start options (Start)........................................................................................................................................11
5.22 Waiting time until the next start (StopTime) ..................................................................................................11
5.23 Attitude of the digital entrance No 2 (Input 2)................................................................................................11
5.24 Attitude of the digital entrance No 3 (Input 3)................................................................................................12
5.25 Automatic switching on (Auto on)..................................................................................................................12
5.26 Language (Language) ...................................................................................................................................12
5.27 Audible signal (Buzzer)..................................................................................................................................12
5.28 Led indicator of screwdriver (MotorLED).......................................................................................................12
5.29 Measuring units (Unit)....................................................................................................................................12
5.30 Head holder (HeadHold)................................................................................................................................12
5.31 Operation of the photo cell within the housing (Cell).....................................................................................12
5.32 Action on error reset (Rst err.).......................................................................................................................12
6Connecting the screwdriver..................................................................................................................................13
6.1 Arrangement of the pins within the screwdriver connection..............................................................................13
6.2 Resistance table for motor detection.................................................................................................................13
6.3 Vacuum connection...........................................................................................................................................13

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LECUREUX SA 3
7Power supply ..........................................................................................................................................................14
7.1 Description and use of the power supply unit ...................................................................................................14
7.2 Transformer 1....................................................................................................................................................14
7.3 Transformer 2....................................................................................................................................................15
8Control unit components.......................................................................................................................................16
8.1 Motor and screwdriver detection connections...................................................................................................17
9Digital port...............................................................................................................................................................18
9.1 Digital port connectors.......................................................................................................................................18
9.2 Inputs Outputs.........................................................................................................18
9.3 An example of a connection for an SPS ...........................................................................................................18
9.4 The functions of the inputs and outputs............................................................................................................19
9.5 Start without measuring.....................................................................................................................................19
9.6 Start with measuring..........................................................................................................................................19
9.7 Start with a subsequent interruption..................................................................................................................19
9.8 Settings for a TE-QC controlled by an SPS......................................................................................................19
9.9 Foot pedal at the digital interface......................................................................................................................20
9.10 Function of the foot pedal..............................................................................................................................20
9.10.1 Left pedal ...................................................................................................................................................20
9.10.2 Right pedal.................................................................................................................................................20
10 Serial port [only for TE-QC] ...............................................................................................................................21
10.1 The port parameters......................................................................................................................................21
11 Connecting a TE-QC to a printer [only for TE-QC]..........................................................................................22
11.1 Printer settings...............................................................................................................................................22
11.2 Transmission of data to a printer...................................................................................................................22
11.3 Printer cable...................................................................................................................................................22
12 Connecting a TE-QC to a personal computer (PC) [only for TE-QC] ............................................................23
12.1 Cable for connecting to a PC.........................................................................................................................23
12.2 Connecting a TE-QC to a PC using the TE-Commander program ...............................................................23
12.3 Important points when connecting TE-Commander......................................................................................23
12.4 Program set-up..............................................................................................................................................23
12.5 Password.......................................................................................................................................................24
12.6 File.................................................................................................................................................................24
12.6.1 Choice of the used COM haven.................................................................................................................24
12.6.2 Printer settings ...........................................................................................................................................24
12.7 Configuration .................................................................................................................................................24
12.7.1 Loading of the configuration from TE-QC..................................................................................................25
12.7.2 Write configuration to TE-QC.....................................................................................................................25
12.7.3 Load and save all configurations ...............................................................................................................25
12.7.4 System attitudes.........................................................................................................................................25
12.7.5 Attitudes of a program................................................................................................................................26
12.7.6 Menu protection (Protection)......................................................................................................................27
12.8 Displaying data on a PC................................................................................................................................28
12.8.1 Graphic presentation of readings...............................................................................................................28
12.8.2 Displaying readings as text........................................................................................................................29
12.8.3 Reading curve............................................................................................................................................30
12.8.4 Saving currently displayed data into the hard disk ....................................................................................30
12.8.5 Loading previously saved data ..................................................................................................................30
12.9 Image resolutions ..........................................................................................................................................31
12.10 Starting and stopping a cycle ........................................................................................................................31
12.11 Direction of rotation of the screwdriver..........................................................................................................31
12.12 Switching the unit calculator on and off.........................................................................................................31
13 Protocol of the RS-Interface [only for TE-QC] .................................................................................................32
13.1 Table of the telegram numbers......................................................................................................................33
13.2 Examples.......................................................................................................................................................34
13.2.1 PC requests all initialization data of the screwdriver (100D / 64H)............................................................34
Answer of the screwdriver see 13.2.25, Initialization data of and to the screwdriver...............................................34
13.2.2 PC requests the firmware version of the screwdriver (102D / 66H) ..........................................................34

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13.2.3 PC requests the number of screwing cycles made (103D / 67H)..............................................................34
13.2.4 PC deletes the screw counter (104D / 68H) ..............................................................................................34
13.2.5 PC starts a new screwing cycle (106D / 6AH)...........................................................................................34
13.2.6 PC aborts the running screwing cycle (107D / 6BH) .................................................................................34
13.2.7 PC sends all initialization data (108D / 6CH).............................................................................................34
13.2.8 PC requests the name of the currently connected motor (109D / 6DH)....................................................34
13.2.9 PC requests storing of the initialization data in Flash Rom (110D / 6EH) .................................................35
13.2.10 PC sends direction of rotation to the screwdriver (111D / 6FH).............................................................35
13.2.11 PC requests data of program No 1 (112D / 70H)...................................................................................35
13.2.12 PC sends data of program No 1 (120D / 78H) to (127D / 7FH).............................................................35
13.2.13 PC requests protection data (128D / 80H).............................................................................................35
13.2.14 PC sends protection data (129D / 81H) .................................................................................................35
13.2.15 PC requests the value of the torque calibration (130D / 82H) ...............................................................35
13.2.16 PC sends the desired value to use for torque calibration (131D / 83H).................................................35
13.2.17 PC requests the status of the screwdriver (132D / 84H)........................................................................36
13.2.18 PC erases an eventually displayed error message of the screwdriver (133D / 85H) ............................36
13.2.19 The screwdriver sends measured torques (150D / 96H) .......................................................................37
13.2.20 The screwdriver sends data of measuring ramp (151D / 97H) ..............................................................37
13.2.21 Screwdrivers sends torque reached (152D / 98H).................................................................................37
13.2.22 Screwdrivers sends screwing cycle start (153D / 99H)..........................................................................37
13.2.23 Screwdrivers sends screwing cycle end (154D / 9AH) ..........................................................................37
13.2.24 Screwdrivers sends the number of the current program (155D / 9BH)..................................................37
13.2.25 Initialization data of and to the screwdriver............................................................................................38
13.2.26 Program data of and to the screwdriver.................................................................................................39
14 The screwdrivers ................................................................................................................................................40
14.1 Spares and parts list for M100 E ...................................................................................................................40
14.2 Spares and parts list for M120 AE.................................................................................................................41
14.3 Spares and parts list for M120 E ...................................................................................................................42
14.4 Spares and parts list for M329 E/AE; M429 E...............................................................................................43
14.5 Spares and parts list for M427 E/AE .............................................................................................................44
14.6 Spares and parts list for M531E / HP ............................................................................................................45
14.7 Spares and parts list for M626 E ...................................................................................................................46
14.8 Spares and parts list for M626 E2 .................................................................................................................47
14.9 Data of the current screwdrivers....................................................................................................................48
15 Maintaining the screwdriver ..............................................................................................................................49
15.1 Main sleeve lower section of M329/427-E/AE; M429 E; M531 E/HP............................................................49
15.2 Motor casing upper section of M427-E; M427-AE.........................................................................................49
15.3 Motor casing upper section of M329E; M429E; M531 E/HP; M626 E/E2.....................................................49
15.4 Motor casing of M120 E.................................................................................................................................49
15.5 Cleaning the control unit................................................................................................................................49
16 Error description.................................................................................................................................................50
17 Screwdriver heads..............................................................................................................................................51
18 Option ZIP 41.......................................................................................................................................................51
19 Screwdriver accessories....................................................................................................................................52
20 Technical data.....................................................................................................................................................53
21 Initialization TE-QC.............................................................................................................................................54
22 Initialization TE-Light..........................................................................................................................................55
23 Notes....................................................................................................................................................................56

Operating manual TE-QC & TE-Light
LECUREUX SA 5
1 The manufacturer
Company
LECUREUX SA
Mattenstrasse 137
CH-2503 Biel
Phone: +41 32 / 365 61 25
Fax:+41 32 / 365 27 31
Website: www.lecureux.ch
1.1 Represented by
1.2 Copyright and publication
All of the text and diagrams in this document are the intellectual property of the manufacturer and may only
be reproduced with the express authorisation of the latter. Anyone found to be breaching this copyright may
be prosecuted, at the discretion of the manufacturer.
Publication: Operating manual TE-QC & TE-Light of 20/05/2019.
Document info: I:\Products\Lecureux\TEHandbuch\Version8.2\TE-QC&TE-Light_V8.2_E.docx
1.3 Liability
We, the manufacturer, will not be held liable for any damage caused to a third party by the incorrect use of
our equipment. We therefore recommend that you read this operating manual carefully before starting to use
this item.

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2 The control unit
2.1 Front Rear
2.2 Top Bottom
Power supply input
Vacuum input
Vacuum output for the
screwdriver
Power supply input
Digital port
Serial Port
Menu +
Menu -
On - Off
Rotational
direction
Function +
Function -
Connection for the
screwdriver
Photo cell:
Checking that the
screwdriver is in its holder
Jumper for locking
the functions
Name plate
Display

Operating manual TE-QC & TE-Light
LECUREUX SA 7
3 Operation
3.1 On –Off
This button turns the screwdriver on and off. When it is switched off, all modifications to the menu and
functions are saved, which means that when it is switched on again the most recent settings are displayed.
In the event that power is lost, modifications are not saved.
3.2 Rotational direction
The rotational direction is changed each time this button is pressed. The current rotational direction is
displayed as Normal or Reverse.
3.3 Menu and functions
The keypad functions are as follows:
Menu + :changes the menu display one level forwards.
Menu - :changes the menu display one level backwards.
When either of the menu buttons are held down, the name of the menu is displayed.
Function + has the following effects:
1. Activates a function - On.
2. Confirms a function - Yes.
3. Increases a value.
4. Offers a choice from a following list.
Function - has the following effects:
1. De-activates a function - Off.
2. Confirms a function - No.
3. Reduces a value.
4. Offers a choice from a previous list.
The individual options are described in detail later.

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4 Special functions of the keys
These functions can be activated by simultaneously pressing and keeping pressed the darkened keys
immediately after powering on of the screwdriver. Release the keys only once the appropriate function has
been activated.
4.1 Announcement of the software-Version
☻☻
☺☺
4.2 Reset and default value
☺☻
☺☻
It is only possible with the jumper locking up.
4.3 Self check
☺☺
☻☻
Only success has with the insert test connectors
4.4 Setting the menu barrier (Protection)
☻☺
☻☺
Here the protection for a value movement can be set for each menu option. With Menu+ and menu one
moves by the menu options and with function + and function can the protection be switched on or off. With
switched on protection and taken off Jumper the appropriate function cannot be adjusted any longer.
Adjusting the menu barrier can take place only with put in Jumper.
4.5 Motor calibration
☺☻
☻☺
Menu + = correction of motor speed
Menu - = correction of motor torque
With the keys function +/- the appropriate correction can be adjusted from -30% to +30%. After completion of
the adjustments the appropriate values are stored when switching off the screwdriver.
Note that this correction cannot be used to increase the physical speed or torque limit of the
connected motor.

Operating manual TE-QC & TE-Light
LECUREUX SA 9
5 Individual menu settings
In the following one all possibilities of the attitudes are described. The expressions written in the titles in
round parentheses correspond to the representations on the announcement.
5.1 Choice of the program number (ProgNumm)
Here can be selected one by 8 programs, with which is to be bolted. Each attitude which with a program
number is made with the appropriate number stored.
They have to keep and select so the possibility the attitudes for 8 different screws directly.
Exception: If you attached a head holder, only 4 programs are available.
See 5.30 Head holder (HeadHold)
5.2 Setting the speed (Speed)
Sets the speed of the screwdriver in revolutions per minute.
5.3 Setting the torque (Torque)
Sets the screwdriver’s torque for screwing.
5.4 Announcement release of the system attitudes (AllMenu)
Only attainable through pressures of a menu key at least 2 sec. One set here, all following menu options are
indicated, and if they are not protected by the Protection, to the adjustment freely given.
5.5 Screw (Do screw) [only for TE-QC]
Yes or No determines whether the screwdriver will screw or not during an operation. This means that if you
only want to check whether a screw that has already been screwed in has been properly tightened, the
choice is “No”. When “Yes” is chosen, the screwdriver will first screw in the items and then carry out a check
after the pre-set number of screws.
5.6 Direction of rotation (Invers)
With „Yes“ the screwdriver works for left-hand thread.
5.7 Forwards screw torque (PreeTorq)
With adjusted the percentage of the torque attitude, the screwdriver reduces its speed to the minimum speed
and drives with this up to the given torque (adjustable value 1 to 100%). This prevents that by the self-
dynamics of the screwdriver the given torque is exceeded. This is possible however only in limited measure.
Dependent on the number of revolutions, this value must be adapted to the hardness of the material, the
screw as well as the type of the screwdriver. For example cutting screws or for a long time strictly turning
screws, need here high values (50%). This value must be adapted with each case of screwing.
5.8 Waiting time under torque (T u Torque)
A waiting period is between 0.1 and 5.0 seconds under torque. This is the time for which the screwdriver
holds its torque after a screwing operation.

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5.9 Count the revolutions (ChkTurns)
Yes or no. With is called: If the screwdriver notices setting the screw, it catches to the revolutions of the
screw to count. If the number of revolutions is more largely smaller as the default + tolerance or than default
- tolerance, the screwdriver sets error message off. See also:
5.12 Revolutions of the screws (Scr.Turn)
5.12 Permissible tolerance of the revolutions of the screws (Turn.Tol)
5.10 Sensitivity (Sensit.)
Only accessible via 5.9 Count the revolutions (ChkTurns).
This is where the sensitivity of the screwdriver can be adjusted by between 1 and 1000 tenths of a
percentage of the current motor’s minimum torque. In most cases, this value must be determined by tests.
5.11 Revolutions of the screws (Scr.Turn)
Here the number of revolutions for screw will be indicated. Attention only the number of revolutions which to
be screwed in. Mostly is not the whole screw. To unscrew this value also necessarily over given case a
screw again. Adjustable values from 1 to 20.
5.12 Permissible tolerance of the revolutions of the screws (Turn.Tol)
If you selected for counting the revolutions, the screwdriver will indicate an error message to you, if the
torque is not reached within the given revolutions. For example: They have a screw which 10 revolution to be
screwed in must. Select revolutions of the screw 10 and for the tolerance 2. The screwdriver will indicate to
you now an error, if the torque is not reached within 8 to 12 revolutions.
5.13 Repeat reading (Interval) [only for TE-QC]
This function is used to determine after how many screws the device automatically takes a reading. The
setting options are never, always or every 2 to 99 screws.
!!! Important!!!
When using the digital port, this setting must be “never”.
5.14 Testing to the pre-determined limits only (T->lim) [only for TE-QC]
When the setting is Yes, a loosening test will only be carried out down to the lower pre-set limit. When the
setting is No, the screw is loosened completely.
5.15 Waiting time under torque (T u Torque) [only for TE-QC]
A waiting period is between 0.1 and 5.0 seconds under torque. This is the time for which the screwdriver
holds its torque after a screwing operation If the screw should separate in this time, the screw connection is
defined as bad.
5.16 Lower torque (Limit) [only for TE-QC]
The + and –function keys are used to set the lower test limit. Should a reading fall below this limit, the
reading will be assessed as “bad”, and depending on the operating mode, the screw removed completely.
This value is also used for testing to limits (Torque measurement down to this point).