Ledco 44" Pouch User manual

READ ALL PRECAUTIONS &
INSTRUCTIONS CAREFULLY
BEFORE OPERATING LAMINATOR
Setup | Instruction | Operation | Maintenance
44” POUCH LAMINATOR
Operation
Manual

TABLE OF CONTENTS Page No.
1.0 INTRODUCTION 2
1.1 Features and benefits 3
1.2 Specifications 4
1.3 Principles of operation 5
1.4 Warranty 6
2.0 UNPACKING AND INVENTORY 8
3.0 SAFETY PRECAUTIONS 10
4.0 SETUP & OPERATION 12
4.1 Warm up to operating temperature 12
4.2 Pouch Laminating 12
4.3 Mounting & Laminating 14
4.4 Mounting 15
5.0 MAINTENANCE 16
5.1 Monthly Service Schedule 16
5.1.2 Rubber Roll Cleaning 16

1.0 INTRODUCTION
The 44” Pouch Laminator, when used in conjunction with mounting boards and
pouches is designed to provide a quality lamination using a wide range of papers and
materials. Common applications include but are not limited to: maps, digital imaging,
packaging, posters, menus, instructional aids, signs, presentation materials, pho-
tographs, copies (B&W or color), prints, flyers, promotional sheets, and many other
items.
To assure the best performance from your new laminator, please follow the safety,
installation, operation, and maintenance instructions in this manual. Read the manual
before using the laminator. Keep the manual with the machine and periodically review
the instructions. This manual also contains the warranty. Additional copies are avail-
able from the manufacturer.
We take this opportunity to thank you for selecting this Pouch laminator and to assure
you of our commitment to your satisfaction with our products.
As you unpack your new laminator, please complete the following information. Always
have this information ready when calling.
Dealer Where Purchased_____________________________________________
InstallationDate______________________________Serial#__________________
Ledco, Inc. 4265 North Main Street Hemlock, NY 14466
Fax: [phone] Phone: [phone]
Web: ledcoinc.com E-mail: [email protected]
2

1.1 FEATURES & BENEFITS
Your new pouch laminator has several standard features that set it apart from other
models
• Variable Heat Control The heat may be adjusted by the turn of a knob from 200
to 400 degrees Fahrenheit.
• Rubber Roll Adjustment from 0 to 1 1⁄2” The roll height adjustment graduations
are 0, 1/16, 1/8, 3/16, 1/4, 3/8, 1/2, 5/8, 3/4, 1, 1 1/4, 1 1/2.
3

1.2 SPECIFICATIONS
US Europe
Maximum laminating width 44” 1117mm
Speed 1 FPM .3 MPM
Maximum laminating thickness up to 1 1⁄2” up to 38mm
Dimensions 66L 16H 19W 1677mm L
406mm H
483mm W
Shipping Dimensions 72L 24H 26W 1829mm L
609mm H
660mm W
Weight/Shipping weight 130/200 Lbs. 59/91 Kg
Power Supply Requirements 110-125V Model 208-240V Model
110V 20 amp single phase
50/60Hz 50/60Hz 15 amp
Supply connector 125V 208-240V
NEMA 5-20R NEMA L6-20R
4

1.3 PRINCIPLES OF OPERATION
Pouch Laminating Two sheets of film are put together with thermal adhesive facing
each other and sealed at one edge forming a pouch. An item to be laminated is placed
between these two sheets of film. The pouch with the item to be laminated is placed
on a sled and slid into the pouch laminator. The pouch laminator has one set of rolls.
The bottom roll is cold and driven. The top roll is heated and idles. When the sled with
pouch intact is slid into the laminator, the top and bottom rubber rolls come in contact.
The bottom roll pulls the sled through and the top roll heats the pouch and activates the
thermal adhesive. The film’s adhesive is pressed into the ink and fibers on the surface
of the item being laminated.
Mounting & Laminating One sheet of laminating film is sealed to the lead edge of a
mounting board. The thermal adhesive on the board and the thermal adhesive on the
film, face each other. An item to be mounted and laminated is placed between the film
and the board. When the board is slid into the laminator, the top and bottom rubber
rolls come in contact with the mounting board. The bottom roll pulls the board through
and the top roll heats the film. The film’s adhesive and the board’s adhesive are
pressed into the ink and fibers on the surface of the item being mounted.
Mounting – Only The mounting board has a thermal adhesive on one side. An item to
be mounted is placed on the thermal adhesive side of the mounting board. A release
liner sheet with silicon coating on one side is placed over the surface of the item and
covering the entire board (with the silicon surface facing item and board to prevent
adhesive from the mounting board transferring to the top heated laminating roll). When
the board is slid into the laminator, the top and bottom rubber rolls come in contact with
the mounting board. The bottom roll pulls the board through and the top roll heats the
item to be mounted and the mounting board. The board’s adhesive activates and is
pressed into the ink and fibers of the item being mounted.
5

1.4 WARRANTY
This pouch laminator is guaranteed against defects in material and workmanship for
a period of two years after date of shipment. Defective parts will be replaced without
cost within the warranty period, provided the laminator has not been abused, altered,
or operated contrary to instructions. Ledco, Inc. shall not be liable for any alterations or
repairs except those made with its written consent.
This obligation under warranty shall not extend to the following:
• The adjustment or replacement of parts which are the normal responsibility of the
owner. For example, rubber rolls, scratched or chipped paint, loose fasteners (screws,
nuts, etc.), or other items that show wear under normal use; i.e. “normal wear parts”.
• Normal operating adjustments to heat, thickness, etc.
• Parts that are not manufactured by Ledco, Inc. If the individual manufacturer war-
rants these items, their warranty is, in turn, passed on to the original purchaser of the
laminator. Ledco, Inc. does not incur any obligation or liability as a result of the warran-
ties, which are the sole responsibility of the appropriate individual manufacturer.
Any pouch laminator that proves defective during the warranty period may be returned
to Ledco, Inc. unless it is decided that the necessary repairs can be made during a
service call. Notice of the defect should be submitted in writing or by phone to Ledco
before any steps are taken to repair or return the machine. Phone: [phone] Fax:
585-367-2978
If the machine is returned, the following should accompany it.
• Customer name, address, and phone number
• Written particulars regarding the malfunction
• Date of installation
• Serial number of the machine.
• RA number on outside of box
RETURNS MUST HAVE A RETURN AUTHORIZATION NUMBER
ON THE OUTSIDE OF THE SHIPPING CONTAINER.
Send all returned equipment freight PREPAID to:
Ledco, Inc., 4265 North Main Street, Hemlock, NY 14466
6

If your machine needs servicing after the warranty has expired, please contact your
dealer. Ledco, Inc. does offer technical support if your dealer is unable to assist.
This warranty is expressly in lieu of all other warranties expressed or implied. This in-
cludes the warranties of Merchantability and Fitness For Use and of all other obligation
or liabilities of Ledco, Inc. Ledco neither assumes nor authorizes any other person to
assume it for any other obligation or liability in connection with the sale of this laminator
except as provided for above.
Further, this warranty will not apply to any machine or part thereof which has been
damaged as result of an accident or as a result of abuse, misuse, or neglect of the ma-
chine. The warranty is also void if the pouch laminator has been altered or repaired by
any other than an authorized repair facility or dealer. If you have any questions about
this warranty, contact Ledco.
Phone: [phone]
Fax: [phone]
Email: www[email protected]
7

2.0 UNPACKING AND INVENTORY
The laminator arrives fully assembled. Upon arrival, inspect the unit immediately and
thoroughly using the packing list that accompanies the shipment. Please follow these
steps to correct any problem with your shipment. Ledco, Inc. cannot accept any re-
sponsibility for damage or loss unless you notify us within ten days of receipt of ship-
ment and follow these procedures:
BREAKAGE OR DAMAGE: It is imperative that any shipping damage is reported and a
claim is filed with the delivering carrier immediately upon receipt of damaged shipment.
The procedure for reporting damage depends on the method of shipment. Please note
damage on bill of lading.
FREIGHT, EXPRESS, or TRUCK DELIVERY: According to the contract terms and
conditions of the carrier, the responsibility of the shipper ends at the time and place of
shipment. The carrier then assumes full responsibility for the shipment.
1. Notify Ledco IMMEDIATELY.
2. Hold damaged goods with container and packing for inspection by the examining
agent. Ledco will arrange the inspection.
3. DO NOT RETURN ANY GOODS TO LEDCO PRIOR TO AUTHORIZATION BY
LEDCO.
4. Submit a copy of the inspector’s report to Ledco. Ledco will file the claim with
the carrier. Ledco will replace your machinery if necessary. You will be credited for the
damaged machinery when the claim is processed.
SHORTAGE:
1. Check the packing list notations. The apparent shortage may have been marked
as an international short-shipped (back-ordered) item.
2. Examine the container and packing material, particularly for smaller items.
3. Make certain that unauthorized personnel prior to complete unpacking did not
remove the item and inventory.
4. Call us and send immediate written notification of the shortage.
INCORRECT SHIPMENT:
1. If the material you receive does not correspond with your order, notify Ledco im-
mediately. Include the order number and item(s).
2. Hold item(s) until return instructions are received.
RETURNS: DO NOT RETURN DAMAGED OR INCORRECT ITEMS UNTIL YOU
HAVE RECEIVED SHIPPING INSTRUCTIONS AND AN AUTHORIZATION NUMBER
FROM LEDCO.
8

3.0 SAFETY PRECAUTION
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND FULLY UNDERSTAND
THE FOLLOWING SAFETY PRECAUTIONS.
1. Never operate this machine without reminding yourself that a laminator is a po-
tentially dangerous tool. If misused, used carelessly, or used without observing the
rules of safe operation, very serious injury can result.
2. Never operate this machine unless you have been fully trained and have re-
ceived and fully understood all operating instructions. Make sure you know how the
machine works and how it is controlled.
3. Never operate this machine without all guards, housings, safety shields, stop
switches or other safety devices in place and fully operational.
4. Never use this laminator for other than its intended use.
5. Never immerse your laminator in whole or part in any water or other liquids.
6. Never enclose your laminator while in use as to interfere with its proper ventila-
tion.
7. Never operate the laminator with a damaged cord, plug, or after the laminator
has been dropped or damaged in any manner.
8. Never operate this machine if it is not working properly or if you notice any ab-
normality in its performance.
9. Never tamper with, rewire, or bypass any control or safety device on this ma-
chine.
10. Never attempt to clean feed rollers while the power is on.
11. Never remove the machine housing or attempt any kind of maintenance without
disconnecting power to the unit.
12. Always be sure all persons are clear of the machine before pushing the start but-
ton, especially when multiple operators or observers are present.
9

13. Never wear loose clothing, ties, jewelry or any item, which could get caught
in the rollers or machinery when operating the machine. Operators with long hair
must put their hair up before running the machine.
14. Always keep your hands clear of any moving parts except when the power is
off and you intend to adjust the laminator.
15. Always unplug the laminator when it is not to be used for a long period.
16. Because castors raise the center of gravity and increase the risk of tipping,
use a minimum of two people to move the machine. Move slowly, and avoid any
obstructions.
17. Always connect to the proper power supply of the voltage, amperage, and
frequency. The laminator comes with a grounded plug. To reduce the risk of electri-
cal shock, this plug is intended to fit only a grounded outlet of proper amperage,
and in only one way. If it does not fit in the outlet, contact a qualified electrician. Do
not modify the plug in anyway.
18. If the supply cord is damaged it must be replaced by a special cord available
from the manufacturer or servicing agent.
NOTICE TO EMPLOYER: A copy of these safety precautions must be given to all
operators, set-up personnel, maintenance people, and supervisors of this machine.
A copy should also be hung on the machine readily accessible and visible to the
operator. Additional copies are available upon request.
IMPORTANT: Where a language barrier or insufficient schooling would prevent a
person from reading and understanding these safety precautions, you should ei-
ther translate this information or have it read or interpreted to the person, and get
assurance that it is understood.
10

4.0 SETUP & OPERATION
This section explains in detail the setup and operation of your pouch laminator.
4.1 WARM UP TO OPERATING TEMPERATURE
1. Remove machine from shipping container and place in work area.
2. Plug the machine into proper outlet.
3. 110v standard 44” 110v 15amp NEMA 5-15R
220v standard 44” 220v 15amp NEMA L6-20R
4. Turn on main power switch.
5. Set roll height adjusting knob to desired thickness of material to laminate.
6. Set to recommended temperature of 350 degrees.
7. Wait 30 minutes for machine to warm up to operating temperature.
4.2 POUCH LAMINATING
You will need a proper sized mounting sled (flat board used to carry pouch through
laminator while keeping it flat and smooth), and the proper sized pouch.
Pouch size Sled size
18.5” x 24.5” 21” x 28”
25” x 37” 27” x 40”
37” x 49” 40” x 52”
When ready to laminate, please follow these easy steps:
1. Turn on your machine by pressing the ON SWITCH.
2. Set to recommended temperature of 350 degrees.
3. Allow the machine to heat for approximately 20-30 minutes.
4. Check sled to make sure there are no foreign particles on the surface.
5. Lay your sled on flat surface with foam side up.
6. Lay your pouch on the sled with sealed edge of pouch toward the front of the
sled.
11

7. Make sure the pouch has the thin side up as indicated by the UP STICKER.
8. Pull back top layer of pouch and insert item to be laminated. Make sure item is
centered in pouch.
9. Insert sealed end of pouch under Hold-down Flap on front of sled making sure at
least 1⁄2 ” is under flap. Square pouch on sled.
10. SET MACHINE GAP OPENING TO 1⁄4” by pulling out Gap Knob on right side of
machine and turning to the proper setting (Pull out to set and then push in to hold).
11. Insert pouch and sled into laminator making sure they are square to laminating
rolls.
12. Remove sled as soon as it exits laminator. BE CAREFUL NOT TO TOUCH
POUCH UNTIL IT IS COOL.
12

4.3 MOUNTING & LAMINATING POUCHES
When ready to laminate & mount, please follow these easy steps:
1. Turn on your machine by pressing the ON SWITCH.
2. Set to recommended temperature of 350 degrees.
3. Allow the machine to heat for approximately 35-45 minutes.
4. Check item to be mounted and laminated to make sure there are no foreign par-
ticles on the surface.
5. Place laminating pouch on flat surface and insert item to be mounted and lami-
nated between the film and board. Make sure item is square to edges of board.
6. SET MACHINE GAP OPENING TO THE THICKNESS OF THE MOUNTING
BOARD (example 3/16” board = 3/16” gap) by pulling out Gap Knob on right side of
machine and turning to the proper setting (Pull out to set and then push in to hold).
7. Insert board into laminator (sealed edge FIRST) making sure the film is flat on
the item.
8. The board will be laminated at a speed of one foot per minute.
9. Remove board from laminator as soon as it is ejected from machine.
10. Lay on flat surface until cool to touch.
13

4.4 MOUNTING
When ready to mount, please follow these easy steps:
1. Turn on your machine by pressing the ON SWITCH.
2. Set to recommended temperature of 350 degrees.
3. Allow the machine to heat for approximately 35-45 minutes.
4. Check item to be mounted and mounting board to make sure there are no for-
eign particles on the surface.
5. Place mounting board on flat surface and place item to be mounted on the ad-
hesive side of board. Make sure item is square to edges of board.
6. Tack item to board using a heat seal iron or glue stick. Tack only the front two
corners of the item.
7. SET MACHINE GAP OPENING TO THE THICKNESS OF THE MOUNTING
BOARD (example 3/16” board = 3/16” gap) by pulling out Gap Knob on right side of
machine and turning to the proper setting (Pull out to set and then push in to hold).
8. Place release sheet over entire surface (silicon side down). This prevents adhe-
sive from adhering to the rubber roll.
9. Insert board into laminator (tacked edge FIRST).
10. The item will be mounted at a speed of one foot per minute.
11. Remove board from laminator as soon as it is ejected from machine.
12. Lay on flat surface until cool to touch.
14

5.0 MAINTENANCE
This section explains the schedule and the maintenance in detail.
5.1 MONTHLY SERVICE SCHEDULE
5.1.2 CLEANING RUBBER ROLLS
1. Disconnect power to machine.
2. Lift the top front cover up.
3. Clean the rubber rollers with a mildly abrasive cleaning pad such as the white
Scotch Brite (Trademark of 3M) pad which may be purchased in the household section
of your grocery store (the green pads are too abrasive). Use “COOL CLEAN” to clean
the rollers (available through your local LEDCO dealer). Rub firmly but do not scrub the
rollers vigorously as this will mar the surface. Do not use sharp metal objects or steel
wool as these will also mar the rollers.
4. Return top front cover to closed position.
15

NOTES
16