LeeBoy 8616B Guide

Operations, Service, and Parts Manual
Manual No. 1013539-01
LeeBoy Model 8616B Conveyor Paver
This manual applies
to machines beginning
with Serial Number
101158

Safety
Information and Specifications
Component Location
Operation
Maintenance
Schematics
Illustrated Parts List (IPL)
1
2
3
4
5
6
7
LeeBoy 8616B Conveyor Paver
Thumb Index

LeeBoy 8616B Conveyor Paveriv
DISCLAIMER AND COPYRIGHT
Disclaimer:
All information, illustrations and specications in this manual are based on the latest information available at the time
of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover,
because of our continuous product improvement policy, we may modify information, illustrations and/or specications
to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any
change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are
used interchangeably.
©2015 VT LeeBoy, Inc.
LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy
equipment.
California Proposition 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth
defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and other reproductive harm. Wash hands after handling.

TABLE OF CONTENTS
LeeBoy 8616B Conveyor Paver v
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-9
Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-11
Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-12
Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-10
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-12
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

LeeBoy 8616B Conveyor Paver vi
Introduction
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Speed Control Box . . . . . . . . . . . . . . . . . . . . . . 3-5
Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Screed Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Electric Screed Operation Controls . . . . . . . . . . . . . . . . . 3-9
Steering Wheel (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 4-3
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
DP700 PLUS+1® Display Unit . . . . . . . . . . . . . . . . . . . . 4-4
Start-Up Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Engine Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Paver Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Time Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Fault Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
DPF Regeneration (REGEN) . . . . . . . . . . . . . . . . . . . . . 4-7
Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Driving the Paver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Operator Control Station . . . . . . . . . . . . . . . . . . . . . . . 4-10
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-10
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Set the Screed and Endgates . . . . . . . . . . . . . . . . . . . . 4-12
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Hydraulic Cut-Off Gates . . . . . . . . . . . . . . . . . . . . . . . 4-15
Sonic Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Tow Point Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Starting to Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

LeeBoy 8616B Conveyor Paver vii
Introduction
Basic Paving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Setting the Crown . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-19
Unloading And Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Tie-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Auger Extensions Option . . . . . . . . . . . . . . . . . . . . . . . 4-21
Power Crown Option . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Truck Hitch Attachment Option . . . . . . . . . . . . . . . . . . . . 4-22
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-5
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Preparing Machine for Maintenance . . . . . . . . . . . . . . . . . 5-6
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . 5-6
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-6
Every 100 Hour or Monthly Maintenance . . . . . . . . . . . . . . . 5-6
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . 5-7
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . 5-7
Every 1000 Hours or Annual Routine Maintenance . . . . . . . . . . 5-7
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Conveyor Flight Chain . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Conveyor Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Conveyor Paddle Adjustment. . . . . . . . . . . . . . . . . . . . . 5-8
Auger Drive Chain Adjustment . . . . . . . . . . . . . . . . . . . . 5-9
Screed Extension Top Guide Adjustment . . . . . . . . . . . . . . . 5-9
Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
High Gear Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Generator Voltage Testing . . . . . . . . . . . . . . . . . . . . . . 5-13
Generator Capacitor Replacement . . . . . . . . . . . . . . . . . . 5-14

LeeBoy 8616B Conveyor Paver viii
Introduction
Screed Electric Heat Elements . . . . . . . . . . . . . . . . . . . . 5-14
Element Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-16
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . 5-17
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . 5-17
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Change Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . 5-20
Change Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . . 5-21
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
2-Speed Motor Replacement . . . . . . . . . . . . . . . . . . . . 5-21
Drive Torque Hub Replacement . . . . . . . . . . . . . . . . . . . 5-22
Track Sprocket Replacement . . . . . . . . . . . . . . . . . . . . 5-22
Front Idler and Bushing . . . . . . . . . . . . . . . . . . . . . . . 5-23
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-23
Conveyor Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-25
Cut-Off Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Auger And Inner Bearing . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replacing Auger Motors . . . . . . . . . . . . . . . . . . . . . . . 5-26
Rear Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . . 5-27
Front Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . 5-27
Pumps and Hood . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Screed Extension Wear Plates . . . . . . . . . . . . . . . . . . . . 5-28
Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
DP700 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . . 5-33
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Screed Control Box Assembly, Left Side . . . . . . . . . . . . . . . . . . 6-3
Screed Control Box Assembly, Right Side . . . . . . . . . . . . . . . . . 6-5

LeeBoy 8616B Conveyor Paver ix
Operator Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . 6-7
Harness, Jumper, 31 Pin Dash to Pedestal . . . . . . . . . . . . . . . . . 6-9
Harness, Jumper, 47 Pin Dash to Pedestal . . . . . . . . . . . . . . . . . 6-11
Harness, Main Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Front Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Harness, Hydraulic Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . 6-17
Main Harness Electrical Overview . . . . . . . . . . . . . . . . . . . . . 6-19
Main Harness Electrical (1 of 6) . . . . . . . . . . . . . . . . . . . . . . . 6-21
Main Harness Electrical (2 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-23
Main Harness Electrical (3 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-25
Main Harness Electrical (4 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-27
Main Harness Elelctrical (5 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-29
Main Harness Electrical (6 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-31
Main Harnass Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Hydraulic Schematic Overview - Version A . . . . . . . . . . . . . . . . . 6-35
Hydraulic Schematic Layout - Version A (1 of 3) . . . . . . . . . . . . . . . 6-37
Hydraulic Schematic Layout - Version A (2 of 3) . . . . . . . . . . . . . . 6-39
Hydraulic Schematic Layout - Version A (3 of 3) . . . . . . . . . . . . . . 6-41
Hydraulic Schematic Overview - Version B . . . . . . . . . . . . . . . . . 6-43
Hydraulic Schematic Layout - Version B (1 of 3) . . . . . . . . . . . . . . . 6-45
Hydraulic Schematic Layout - Version B (2 of 3) . . . . . . . . . . . . . . 6-47
Hydraulic Schematic Layout - Version B (3 of 3) . . . . . . . . . . . . . . 6-49
Electric Heat Control (Standard) . . . . . . . . . . . . . . . . . . . . . . 6-51
Electric Heat Control with 110 Outlet (Option) . . . . . . . . . . . . . . . . 6-53
Electric Heat Endgates (Option) . . . . . . . . . . . . . . . . . . . . . . 6-55
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Track Assembly - Poly Pads . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Track Assembly - Tension and Propel . . . . . . . . . . . . . . . . . . . 7-6
Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Pushbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Drive Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Engine Assembly with Pumps . . . . . . . . . . . . . . . . . . . . . . . 7-14
Engine Components (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Engine Components (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

LeeBoy 8616B Conveyor Paver x
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Secondary Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Engine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Dash Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Dash Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Rear Auger Assembly (1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Rear Auger Assembly (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . 7-42
Screed Frame Assembly - Electric . . . . . . . . . . . . . . . . . . . . 7-44
Walk Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Screed Vibrator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Screed Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Screed Extension (Left) Assembly . . . . . . . . . . . . . . . . . . . . . 7-52
Screed Extension (Right) Assembly . . . . . . . . . . . . . . . . . . . . 7-54
Screed Endgate (Left) Assembly . . . . . . . . . . . . . . . . . . . . . 7-56
Screed Endgate (Right) Assembly . . . . . . . . . . . . . . . . . . . . . 7-58
Screed Heated Endgate Option (Right) . . . . . . . . . . . . . . . . . . . 7-60
Screed Heated Endgate Option (Left) . . . . . . . . . . . . . . . . . . . 7-62
Screed Heated Edge Endgate Option (Right) . . . . . . . . . . . . . . . . 7-64
Screed Heated Edge Endgate Option (Left) . . . . . . . . . . . . . . . . 7-66
Screed Pull Arm (Left) Assembly . . . . . . . . . . . . . . . . . . . . . . 7-68
Screed Pull Arm (Right) Assembly . . . . . . . . . . . . . . . . . . . . . 7-70
Screed Thickness Adjuster Assembly . . . . . . . . . . . . . . . . . . . 7-72
Electric Heat Control Assembly (Standard) . . . . . . . . . . . . . . . . . 7-74
Screed Heat Control Box w/Heated Endgates (Option) . . . . . . . . . . . 7-76
Screed Heat Control Box, 110 VAC (Option) . . . . . . . . . . . . . . . . . 7-78
Screed Optional Components . . . . . . . . . . . . . . . . . . . . . . . 7-80
Paver Leveling Ski, 20 Feet (Option) . . . . . . . . . . . . . . . . . . . . 7-82
Paver Leveling Ski, 30 - 40 Feet (Option) . . . . . . . . . . . . . . . . . . 7-84
TOPCON P-32 Control Kit (Option) . . . . . . . . . . . . . . . . . . . . . 7-86
Truck Hitch Assembly (Option) . . . . . . . . . . . . . . . . . . . . . . . 7-88
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

LeeBoy 8616B Conveyor Paver xi
Introduction
Thank you for purchasing the LeeBoy Model 8616B
Conveyor Paver. We wish you many years of safe and
efcient operation of your paver.
READ THIS MANUAL PRIOR TO OPERATING the
paver. This manual is an important part of the paver
and should be kept with the paver at all times in the
dedicated storage container on the paver. Even though
you may be familiar with similar equipment, you MUST
read and understand this manual before operating this
paver. Reading the manual will help you and others
avoid injury and help prevent any damage to the paver.
If this manual becomes lost or damaged, contact your
authorized LeeBoy Dealer immediately to order a
replacement (see Contact Information in Section 2).
This manual is intended as a guide for the safe and
efcient use of the paver. This manual covers the
procedures for proper operation and maintenance
of the paver. This manual contains information that
was available at the time of printing and are subject to
change without notice.
This manual should be used with all related
supplemental books, engine and transmission manuals,
and parts books. Related service bulletins should be
reviewed to provide information regarding some of the
recent changes.
If any questions arise concerning this publication or
others, contact your local LeeBoy Dealer for the latest
available information.
NOTE: This manual is accompanied by an engine
instruction manual provided by the engine’s
manufacturer. Please follow the operation
and maintenance instructions as specied in
both the machine and engine manuals.

LeeBoy 8616B Conveyor Paver xii
NOTES

Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-9
Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-11
Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-12
LeeBoy 8616B Conveyor Paver 1-1
SAFETY
Section 1

NOTES
LeeBoy 8616B Conveyor Paver1-2

LOOK FOR THESE SYMBOLS THROUGHOUT
THIS MANUAL. THESE ITEMS ARE EXTREMELY
IMPORTANT FOR THE SAFETY OF YOU AND
YOUR COWORKERS. READ AND UNDERSTAND
THOROUGHLY. HEED THE WARNINGS AND
FOLLOW THE INSTRUCTIONS.
Indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
Indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
Indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury.
Indicates a situation which can cause
damage to the equipment, personal property and/
or the environment, or cause the LeeBoy 8616B
Conveyor Paver to operate improperly.
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
machine or component to function in the
manner intended.
This manual provides important information to familiarize
you with safe operating and maintenance procedures.
Even though you may be familiar with similar equipment,
you MUST read and understand this manual before
operating the LeeBoy 8616B Conveyor Paver and follow
its instructions when operating the paver.
Safety is everyone’s business and our top concern.
Knowing the guidelines covered in this section will help
ensure your safety, the safety of those around you, as
well as proper paver operation.
Keep safety labels in good condition. If safety labels
become missing or damaged, replace them with
new matching labels. Replacement safety labels are
available from your LeeBoy dealer (see Safety Labels
on Page 1-8).
You can nd more information about occupational health
and safety in the paving industry on the internet. A few
resources are listed below:
www.osha.gov
cdc.gov
www.asphaltpavement.org
www.safety.fhwa.dot.gov/
1
LeeBoy 8616B Conveyor Paver 1-3

Electrocution Hazard
Disconnect the battery before welding anywhere on the
machine.
Suffocation Hazard
Carbon monoxide poisoning is a serious
condition that occurs as a result of improper
ventilation.
• Never operate the internal combustion engine on this
machine in an enclosed area with poor ventilation.
Ensure proper ventillation to reduce risk of carbon
monoxide poisoning or death.
Exhaust Hazard
All internal combustion engines create
carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
• Never block windows, vents or other means of
ventilation.
• Always ensure that all connections are tightened to
specications after repair is made to the exhaust
system.
The safety messages that follow have WARNING
level hazards.
Crush Hazard
Keep bystanders away from work area before and
during operation.
Modification Hazard
Never modify the LeeBoy machine without the written
consent of LeeBoy. Any modication can affect the safe
operation of the paver and may cause personal injury or
death.
SAFETY PRECAUTIONS
The safety messages that follow have CAUTION level
hazards.
Pre-Operation Hazard
Read and understand this Operation Manual
before operating or servicing the engine to
ensure that safe operating practices and maintenance
procedures are followed.
• Never permit anyone to service or operate the LeeBoy
8616B Conveyor Paver without proper training.
• Safety signs and labels are additional reminders for
safe operating and maintenance techniques.
• Contact LeeBoy or an authorized LeeBoy dealer for
additional training.
• Make sure you are aware of all laws and regulations
that are in effect for the location in which the paver is
operated.
• Make sure you have all necessary licenses to operate
the paver.
The safety messages that follow have DANGER level
hazards.
Power Lines Hazard
If your machine comes into contact with
electric power lines, observe the following:
• Stay in the operators seat.
• Warn other workers to stay away and do not touch any
control or any part of the machine.
• If contact can be broken, drive the machine away from
the danger zone.
• If contact cannot be broken, stay in the operators seat
until told that power is off.
• Failure to observe these directions could result in
electrocution or death.
LeeBoy 8616B Conveyor Paver1-4

Exposure Hazard
Operators of the paver must be aware of
their work environment and the equipmnet
needed to work safely.
• Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and
protection for eyes and ears, as required by the task
at hand.
Explosion Hazard
While the engine is running or the battery is
charging, hydrogen gas is being produced
and can be easily ignited. Keep the area
around the battery well-ventilated and keep
sparks, open ame, and any other form of
ignition out of the area.
• Always disconnect the negative (-) battery cable
before servicing the paver.
• Do not start the engine by shorting the starter circuit
or any other starting method not stated in this manual.
Only use the starting procedure as described in this
manual to start the engine.
• Never charge a frozen battery. Always slowly warm the
battery to room temperature before charging.
Fire and Explosion Hazard
• Diesel fuel is ammable and explosive under certain
conditions.
• Never use a shop rag to catch fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a well-
ventilated area, away from any combustibles or
sources of ignition.
Fire Hazard
When operating machinery there is a risk for
re. Always have appropriate safety
equipment available.
• Keep a charged re extinguisher within reach when
working in an environment where a re may occur.
• Have all re extinguishers checked periodically for
proper operation and/or readiness.
• Always read and follow safety-related precautions
found on containers of hazardous substances
like parts cleaners, primers, sealants and sealant
removers.
• Undersized wiring systems can cause electrical res.
Entanglement/Sever Hazard
Verify there are no people, obstacles or
other equipment near the machine before
starting the engine. Sound the horn as a
warning before starting the engine.
If the engine must be serviced while it is
operating, remove all jewelry and tie back
long hair before operating or servicing the
machine.
• Keep hands, other body parts, and clothing away from
moving/rotating parts.
• Always stop the engine before beginning service.
Before maintenance, remove negative battery cable
from battery post to ensure vehicle is not operated
during maintenance.
• Verify that all guards and covers are properly attached
before starting the engine. Do not start the engine if
any guards or covers are not properly installed on the
paver.
• If you must run the engine during maintenance
procedures, make sure you have a helper to keep
bystanders clear of the paver and make observations
of moving parts as requested by the operator.
1
LeeBoy 8616B Conveyor Paver 1-5

• Always turn the start switch to the OFF position after
operation is complete and remove the key from the
switch. Keep the key in your possession when the
paver is not operating.
• Attach a “Do Not Operate” tag near the key switch
while performing maintenance on the equipment.
• Never operate the engine while wearing a headset to
listen to a radio or music because it will be difcult to
hear the warning signals.
• Always start the engine and operate the controls while
seated in the operators seat.
Alcohol and Drug Hazard
Never operate the machine while under the
inuence of alcohol, drugs, or when ill.
Piercing Hazard
High-pressure hydraulic uid or fuel can
penetrate your skin and result in serious
injury. Avoid skin contact with high-pressure
hydraulic uid or diesel fuel spray caused by
a hydraulic or fuel system leak such as a
broken hydraulic hose or fuel injection line.
• If you are exposed to high-pressure hydraulic uid or
fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic uid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy dealer or distributor
repair the damaged parts.
Flying Object Hazard
Always wear eye protection when cleaning
the LeeBoy 8616B Conveyor Paver with
compressed air or high-pressure water.
Dust, ying debris, compressed air,
pressurized water or steam may cause eye
injury.
Coolant Hazard
Coolant must be handled properly to ensure
operator safety.
• Wear eye protection and rubber gloves when handling
engine coolant.
• If contact with the eyes occurs, ush eyes with clean
water for 15 minutes.
• If contact with skin occurs, wash immediately with
soap and clean water.
Burn Hazard
Some of the machine’s surfaces become
very hot during operation and shortly after
shutdown.
• Keep hands and other body parts away from hot
machine surfaces.
• Handle hot components with heat-resistant gloves.
The safety messages that follow have CAUTION level
hazards.
Poor Lighting Hazard
The work area must be well lit to ensure safe and proper
operation.
• Ensure that the work area is adequately illuminated.
• Always install wire cages on portable safety lights.
Tool Hazard
Always use tools appropriate for the task at hand and
use the correct size tool for loosening or tightening
LeeBoy machine parts.
LeeBoy 8616B Conveyor Paver1-6

The safety messages that follow have NOTICE level
hazards.
Any part that is found defective as a result of inspection
or any part whose measured value does not satisfy the
standard or limit must be replaced.
Always tighten components to the specied torque.
Loose parts can cause damage to the LeeBoy 8616B
Conveyor Paver or cause it to operate improperly.
Only use replacement parts approved by LeeBoy. Other
replacement parts may affect warranty coverage.
Follow the guidelines of the EPA or other
governmental agencies for the proper
disposal of hazardous materials such as
engine oil, diesel fuel, and engine coolant.
Consult the local authorities or
reclamation facility.
Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of
hazardous materials by dumping them into a sewer, on
the ground, or into groundwater or waterways.
Clean all accumulated dirt and debris away from the
body of the paver and its components before you
inspect the paver or perform preventive maintenance
procedures or repairs. Operating a paver with
accumulated dirt and debris will cause premature wear
of paver components. Accumulated dirt and debris also
hinders effective paver inspection.
Retrieve any tools or parts that may have dropped inside
of the paver to avoid improper paver operation.
If any alert indicator illuminates during paver operation,
stop the engine immediately. Determine the cause and
repair the problem before continuing to operate the
paver.
1
LeeBoy 8616B Conveyor Paver 1-7

SAFETY DECALS
If your machine is repainted, it is extremely important
that you replace all the CAUTION, WARNING and
DANGER safety decals in the proper locations. (Figure
1-1) For additional help, refer to the parts listing in
Section 7 and contact your authorized LeeBoy dealer to
order a replacement kit.
NOTE: It is the responsibility of the owner and
operator to make sure that all safety labels are
readable and located on the paver as designated by
LeeBoy.
DANGER
DANGER
PELIGRO
856437
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
856438
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
DANGER
PELIGRO
DANGER
Loosen bolts on side when
adjusting crown and valley.
Retighten after reaching desired
crown.
Aflojar los pernos del costado
cuando se ajusta la corona o valle.
Volver a apretar después de haber
alcanzado la corona deseada.
Desserrer les boulons sur le côté,
lors du réglage du bombement et du
creux.
Le resserrer une fois le bombement
désiré obtenu (couronne +).
CAUTIONPRECAUCION ATTENTION
856483 REV 1
859773
Keep guidebar latched when transporting.
Keep all adjustments tight.
856441
CAUTION
Mantener la barra guía trabada durante el transporte.
Mantener todos los ajustes bien apretados.
PRECAUCION
Maintenir la barre de guidage verrouillée pendant le
transport. Maintenir tous les ajustements serrés.
ATTENTION
859789
WATCH YOUR STEP!
Failure to comply may result in minor or moderate injury.
CAUTION
856446
Hydraulic oil only
Keep clean
Huile hydraulique
seulement
Maintenir propre
PRECAUCION
ATTENTION
Aceite hidráulico solamente
Mantener limpio
CAUTION
SONIC AUGERS
859801
CAUTION
Ensure cord points
toward front.
856438
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
DANGER
PELIGRO
DANGER
CAUTION
Flight screw handle must be in
locked position when raising
screed.
Damage may occur to hand, seat o
screw if not locked.
Always remove hand when raising
screed.
La manija del tornillo de recorrido
debe estar en la posición trabada
al elevar la plataforma. Se pueden
sufrir lesiones en la mano, o dañar
el asiento o tornillo si no está
trabada. Siempre quitar las manos
al elevar la plataforma.
PRECAUCION
La poignée de vis d’ailette doit
être en position verrouillée lors du
levage de la plaque de finition.
Une blessure à la main risque de
se produire et le siège ou la vis
d’être endommagé(e) si elle n’est
pas verrouillée. Toujours enlever
la main lors du levage de la
plaque de finition.
ATTENTION
856482
39168-11
CAUTION
D
856631
FLAMMABLE
Diesel Fuel
Keep Clean
DANGER
VALLEY
CROWN
856484Rev 1
CROWN AND VALLEY ADJUSTMENT
1. Loosen bolt at slotted end of vibrator plate (N/A 8515 & 8816).
2. Loosen bolt at right end of third step or slopebar.
3. Turn crown handle down for crown and up for valley.
4. Once you have correct adjustment tighten 1 and 2 back.
Note: Ratchet wrench in tool box to loosen bolts
VALLE
CORONA
AJUSTE DE CORONA Y VALLE
1. Soltar el perno en el extremo ranurado de la placa del vibrador (N/A8515 & 8816).
2.Aflojar el perno del extremo derecho del tercer escalón o barra de pendiente.
3. Girar la manija hacia abajo para los baches, y hacia arriba para los hoyos.
4. Una vez que se tiene el ajuste correcto, apretar 1 y 2 nuevamente.
Nota: Usar la llave de trinquete que se encuentra en la caja de herramientas para
soltar los pernos
CAUTIONPRECAUCIONATTENTION
CREUX
(couronne-)
BOMBEMENT
(couronne+)
RÉGLAGE DE BOMBEMENT ET DE CREUX (couronne + et -)
1. Desserrer le boulon à l’extrémité fendue du plateau du vibrateur (N/A8515 & 8816).
2. Desserrer le boulon à l’extrémité droite du troisième gradin ou de la barre d’inclinaison.
3. Tourner la manette de bombement vers le bas pour le bombement (couronne +) et vers le haut pour le
creux (couronne -).
4. Une fois le réglage correct obtenu, resserrer les boulons 1 et 2.
Remarque : Utiliser la clé dynamométrique qui se trouve dans la boîte à outils pour desserrer les boulons
Figure 1-1. Safety Labels and Safety Label Locations
LeeBoy 8616B Conveyor Paver1-8