Leica Geosystems UHP-LPG Assembly instructions

Leica Universal Hardware
Platform (UHP)
User Reference Manual
Version No.4.2
Issued September 2016
English
MINING OPERATIONS

ii Commercial in Confidence © Leica Geosystems
UHP User Reference Manual v4.2
This document and any information or descriptive matter contained therein is communicated in confidence
and is the copyright property of Leica Geosystems. Neither the whole, nor any extract may be disclosed,
loaned, copied, or used in manufacturing or tendering purposes without their written consent.
© Copyright [2013-2016] Leica Geosystems Pty Ltd. All rights reserved. Leica Geosystems Pty Ltd is part of
Hexagon. Leica Geosystems and the Leica Geosystems logo are the registered trademarks of Leica
Geosystems. All trademarks or service marks used herein are property of their respective owners. Leica
Geosystems makes no representation or warranty regarding the accuracy of the information in this
publication. This document gives only a general description of the product(s) or service(s) offered by Leica
Geosystems and, except where expressly provided otherwise, shall not form part of any contract. Such
information, the products and conditions of supply is subject to change without notice.
Disclaimer: Illustrations, descriptions, and technical specifications in this document are not binding and are
subject to change without notice.
This document is optimized for printing on A4 paper.

© Leica Geosystems Commercial in Confidence iii
Revision History
Date
Document
Version
Software
Version
Author
Revision
23 Sept 2014
2
Dwayne
Martine
Manual Consolidation
19 Jan 2015
3
Dwayne
Martine
Rev. B information added
23 Jun 2016
4
M.A.Martin
Updated Wi-Fi Radio Information
in sections 7.1.5 and 7.2.5 as
follows:
Americas: Avg. TX Power
24dBm, +/- 2dB
Australia and EMEA: Avg. TX
Power 23dBm +/- 2dB
9 Aug 2016
4.1
G Tooms
Added following for FCC
compliance.
2.5 UHP Compliance Label
4.2.2 Antenna Installations:
Added Installation Warning.
4.2.2.3 Wi-Fi Antenna
Installation: Updated antenna
distance from human statement.
6.4.3 Persons in Charge of the
Product: Added antenna safety
information
Added
Chapter 11: Appendix C UHP
FCC Maximum Personal
Exposure (MPE) Calculations
27 Sept 2016
4.2
G. Tooms
Added compliance label location
information to section:
2.5 Labels on page 6

iv Commercial in Confidence © Leica Geosystems
Table Of Contents
1Document Introduction ............................................................................. 1
1.1 Contacting Support ...................................................................................................... 1
1.2 Document Conventions ............................................................................................... 1
2Universal Hardware Platform (UHP) Overview ........................................ 2
2.1 System Information...................................................................................................... 2
2.2 Sales Region ............................................................................................................... 2
2.3 Universal Hardware Platform Low Precision With GNSS and Wi-
Fi Radio (UHP-LPG) .................................................................................................... 2
2.3.1 Components of UHP-LPG ................................................................................. 2
2.3.2 Features and Specifications .............................................................................. 3
2.3.2.1 UHP-LPG Hardware .................................................................................. 3
2.3.2.2 LEDs .......................................................................................................... 3
2.3.2.3 UHP-LPG Software ................................................................................... 3
2.4 Universal Hardware Platform High Precision With Wi-Fi Radio
(UHP-HP)..................................................................................................................... 4
2.4.1 Components of the UHP-HP ............................................................................. 4
2.4.2 Features and Specifications .............................................................................. 4
2.4.2.1 UHP-HP Hardware .................................................................................... 4
2.4.2.2 LEDs .......................................................................................................... 5
2.4.2.3 UHP-HP Software...................................................................................... 5
2.5 Labels .......................................................................................................................... 6
2.5.1 Compliance Label Locations ............................................................................. 6
2.5.1.1 UHP Compliance Labels by Region .......................................................... 6
2.5.2 UHP Part Number Label Location..................................................................... 7
2.5.2.1 UHP Part Number Labels by Region......................................................... 7
3LED Overview............................................................................................. 8
3.1 Light Emitting Diodes (LEDs) ...................................................................................... 8
3.2 Basic Operation ........................................................................................................... 8
3.2.1 Status Codes..................................................................................................... 8
3.2.2 Error Codes ....................................................................................................... 8
3.3 Status Sources ............................................................................................................ 9
3.4 Error Sources............................................................................................................... 9
3.5 Status Codes ............................................................................................................... 9
3.6 UHP Status Code Chart .............................................................................................. 9
4Hardware Installation............................................................................... 10
4.1 Before Installation ...................................................................................................... 10
4.1.1 Requirements .................................................................................................. 10
4.2 General UHP Installation ........................................................................................... 10
4.2.1 Power Cable Installation.................................................................................. 10
4.2.2 Antenna Installation......................................................................................... 11
4.2.2.1 Antenna Application................................................................................. 11
4.2.2.2 GNSS Antenna Installation...................................................................... 11
4.2.2.3 Wi-Fi Antenna Installation........................................................................ 11
4.2.2.4 External RTK Correction Antenna ........................................................... 12
4.2.3 Connection to Additional Sensors ................................................................... 12
4.2.4 Upgrade Software via USB Flash Drive .......................................................... 12
5Care and Transport.................................................................................. 13
5.1 Transport ................................................................................................................... 13
5.2 Storage ...................................................................................................................... 13
5.3 Cleaning and Drying .................................................................................................. 13
5.3.1 Product and Accessories................................................................................. 13

© Leica Geosystems Commercial in Confidence v
5.3.2 Damp Products ................................................................................................13
5.3.3 Connectors and Plugs .....................................................................................13
6Safety Directions......................................................................................14
6.1 General Introduction...................................................................................................14
6.2 Intended Use..............................................................................................................14
6.2.1 Permitted Use ..................................................................................................14
6.2.2 Adverse Use ....................................................................................................14
6.3 Limits of Use ..............................................................................................................14
6.3.1 Environment.....................................................................................................14
6.4 Responsibilities ..........................................................................................................14
6.4.1 Manufacturer of the Product ............................................................................14
6.4.2 Manufacturers of Non-Leica Geosystems Mining
Accessories......................................................................................................15
6.4.3 Persons in Charge of the Product ...................................................................15
6.5 Hazards of Use ..........................................................................................................15
6.5.1 General Hazards..............................................................................................15
6.5.2 Mechanical Hazards ........................................................................................15
6.5.3 Lightning Hazards ............................................................................................16
6.5.3.1 Lightning Conductors ...............................................................................16
6.5.4 Disposal ...........................................................................................................17
6.6 Electromagnetic Compatibility (EMC) ........................................................................17
7Technical Data..........................................................................................18
7.1 UHP-LPG Technical Data ..........................................................................................18
7.1.1 Design..............................................................................................................18
7.1.1.1 User Interface...........................................................................................18
7.1.1.2 Dimensions ..............................................................................................18
7.1.1.3 Weight ......................................................................................................18
7.1.1.4 Power .......................................................................................................18
7.1.2 Environmental Specifications...........................................................................18
7.1.2.1 Temperature.............................................................................................18
7.1.2.2 Protection Against Water, Dust, and Sand ..............................................18
7.1.2.3 Humidity ...................................................................................................18
7.1.3 Interfaces .........................................................................................................18
7.1.4 GNSS Technical Data......................................................................................19
7.1.4.1 GNSS Receiver........................................................................................19
7.1.4.2 GNSS Antenna.........................................................................................19
7.1.5 Wi-Fi.................................................................................................................19
7.1.6 FCC Statement (Applicable for U.S.)...............................................................20
7.2 UHP-HP Technical Data ............................................................................................20
7.2.1 Design..............................................................................................................20
7.2.1.1 User Interface...........................................................................................20
7.2.1.2 Dimensions ..............................................................................................20
7.2.1.3 Weight ......................................................................................................20
7.2.1.4 Power .......................................................................................................20
7.2.2 Environmental Specifications...........................................................................21
7.2.2.1 Temperature.............................................................................................21
7.2.2.2 Protection Against Water, Dust, and Sand ..............................................21
7.2.2.3 Humidity ...................................................................................................21
7.2.3 Interfaces .........................................................................................................21
7.2.4 GNSS Technical Data......................................................................................22
7.2.4.1 GNSS Receiver........................................................................................22
7.2.4.2 GNSS Antennas.......................................................................................22
7.2.5 Wi-Fi.................................................................................................................22
7.2.6 FCC Statement (Applicable for U.S.)...............................................................23

vi Commercial in Confidence © Leica Geosystems
8Appendix A: Copyright............................................................................ 24
9Appendix B: UHP Connector Pin Out..................................................... 25
10 Appendix C: LED Fault Codes ................................................................ 26
11 Appendix D: UHP FCC Maximum Personal Exposure (MPE)
Calculations ........................................................................................................... 28
11.1 UHP Intentional Radiators ......................................................................................... 28
11.1.1 Wi-Fi ................................................................................................................ 28
11.2 MPE Calculations ...................................................................................................... 28
11.2.1 MPE Formula .................................................................................................. 28
11.2.2 Wi-Fi MPE Calculations................................................................................... 28
12 Glossary ................................................................................................... 29

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1
1 Document Introduction
The Leica Universal Hardware Platform (UHP) User Reference Manual is part of Leica’s Fleet
Management System (FMS) Documentation Suite.
This manual is intended to serve as a guide to the UHP. This manual provides all instructions
required in order to operate and troubleshoot the UHP product to a basic level. This manual
provides an overview of the system together with the care and transport, technical data and safety
directions.
It is assumed an operator using this manual is familiar with:
Site-specific safety procedures, Safe Work Procedures (SWPs) and Standard Operating
Procedures (SOPs).
Hardware Installation Processes.
Note:
The document uses generic images to show general layout and generic information
for various procedures. The site-specific screen layout, menu, and procedure
information may vary from what is displayed in the manual.
1.1 Contacting Support
For all Leica Jigsaw product support:
Contact Method
Details
Web portal
http://www.hexagonmining.com/customer-portal.htm and select
OPERATIONS SUPPORT.
1.2 Document Conventions
This document uses basic conventions to indicate actions:
Convention Example
Description
Select FILE > PRINT
Menu selections, buttons, and icons appear in bold text. In this
case, select the FILE menu and the PRINT option. Location and
capitalization of menu items may vary by mine site.
Ctrl+P
Keyboard shortcut keys. The example indicates to select and
hold down the Ctrl key and select the P key.
See xxx
Refer to
“See” indicates a reference to another section of this document.
“Refer to” indicates reference to another document.
WARNING
Warnings alert the user to dangerous procedures which could
cause injury or death.
CAUTION
Cautions alert the user to dangerous procedures which could
cause damage to equipment.
Note
Notes supply important information about a procedure which is
not covered in the procedure text.

2 Commercial in Confidence © Leica Geosystems
2 Universal Hardware Platform (UHP) Overview
Note:
The images used in this manual are for reference purposes only; individual screens
and icons may differ from the actual items.
This product is intended for Professional Use only.
2.1 System Information
The Leica Universal Hardware Platform (UHP) is configured to the following four specifications:
UHP Low Precision with GNSS and Wi-Fi Radio (UHP-LPG)
UHP High Precision with GNSS and Wi-Fi Radio (UHP-HP)
2.2 Sales Region
Leica UHP is available in select regions according to the specification:
Sales Region Table
Module
Sales Region
UHP Low Precision (UHP-LPG)
Australia (RCM), U.S. (FCC), Europe (CE),
Brazil (Anatel). Additional regions will be
added on an as needed basis.
UHP High Precision (UHP-HP)
Australia (RCM), U.S. (FCC), Europe (CE),
Brazil (Anatel). Additional regions will be
added on an as needed basis.
2.3 Universal Hardware Platform Low Precision With GNSS and Wi-Fi
Radio (UHP-LPG)
The UHP-LPG is an industrial Single GNSS receiver and communications module intended as a
part of the Leica Jigsaw Mining Solution.
2.3.1 Components of UHP-LPG

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2.3.2 Features and Specifications
2.3.2.1 UHP-LPG Hardware
Hardware
2.3.2.2 LEDs
#
Module
Function
1
Power LED
Lights when the Leica Jigsaw UHP-LPG has power.
2
CPU LED
Lights when the Leica Jigsaw Operating System is being used
3
GNSS LED
Lights when the Leica Jigsaw UHP-LPG has GNSS signals.
4
Radio LED
Lights when a wireless network connection is established.
5
Warning LED
Used to indicate critical warnings.
2.3.2.3 UHP-LPG Software
Command line configuration.
Upgrade of software through USB.
1. 2. 3. 4. 5.

4 Commercial in Confidence © Leica Geosystems
2.4 Universal Hardware Platform High Precision With Wi-Fi Radio (UHP-
HP)
The Leica Jigsaw UHP-HP is an industrial Dual Real Time Kinematic (RTK) GNSS receiver and
communications module intended as a part of the Leica Jigsaw Mining Solution.
2.4.1 Components of the UHP-HP
2.4.2 Features and Specifications
2.4.2.1 UHP-HP Hardware
Hardware

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2.4.2.2 LEDs
#
Module
Function
1.
Power LED
Lights when the Leica Jigsaw UHP-HP has power.
2.
CPU LED
Lights when the Leica Jigsaw Operating System is being used.
3.
GNSS LED
Lights when the Leica Jigsaw UHP-HP has GNSS signals.
4.
Radio LED
Lights when a wireless network connection is established.
5.
Warning LED
Used to indicate critical warnings.
2.4.2.3 UHP-HP Software
Command line configuration.
Upgrade of software through USB.
1. 2. 3. 4. 5.

6 Commercial in Confidence © Leica Geosystems
2.5 Labels
2.5.1 Compliance Label Locations
Compliance labels are located on all UHP modules in the following location.
Typical Certification Label Location for all UHP
2.5.1.1 UHP Compliance Labels by Region
UHP Compliance Label - High Precision
UHP Compliance Label - Low Precision
Compliance Label –Europe/Australia
Compliance Label –Europe/Australia
FCC Compliance Label –U.S.A.
FCC Compliance Label –U.S.A.

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2.5.2 UHP Part Number Label Location
2.5.2.1 UHP Part Number Labels by Region
UHP Part Number Label - High Precision
UHP Part Number Label - Low Precision
Part Number Label –APAC Region
Part Number Label –APAC Region
Part Number Label –NAFTA Region
Part Number Label –NAFTA Region

8 Commercial in Confidence © Leica Geosystems
3 LED Overview
This section describes the statuses of the LEDs on the UHP modules. The information contained
in this guide is intended for high-end users and engineering staff.
The UHP is not designed to be opened in the field and it is impossible to debug faults if the single
board computer (SBC)/Display is not working. To overcome this issue LED status codes indicate
the status of the module by different LED flashing patterns for different error conditions
3.1 Light Emitting Diodes (LEDs)
The UHP has single color Red LED for Error and Green for all other LEDs. There are five external
LEDs on the UHP module:
Power (Green)
CPU (Green)
GPS (Green)
Radio (Green)
Error (Red)
The Power and the Error LEDs display the status of the RTK corrections:
3.2 Basic Operation
The LED codes are broken up into Status and Error codes, while a Status code is being
displayed, Error codes are inhibited.
3.2.1 Status Codes
Status codes are used to indicate where the module is functioning correctly but is not in the
normal operating mode. For example, in low power mode due to the battery voltage being low.
3.2.2 Error Codes
Error codes are stored in a list, and the module cycles through the list displaying the codes one at
a time. See Appendix C: LED Fault Codes for UHP error codes.
The LEDs in an error state flash a code to indicate the error.
When a code is displayed there is a pause, then the next error code displays until it loops
back to the start of the list.
The start of the error list is indicated by the Power LED turning red for two seconds on the
UHP.
Power
CPU
GPS
Radio
Error

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3.3 Status Sources
The following are the reasons for the Status codes:
Ignition OFF
Critical Low Voltage
No Error
3.4 Error Sources
Various internal power supplies indicate reason for errors:
Input power supply (9-36V)
Critical low Voltage Detected
Internal power Rails (12V, 5V, 3.3V)
3.5 Status Codes
The status codes are displayed on the Power LED; if there is an active status condition the Error
Codes are inhibited.
3.6 UHP Status Code Chart
Status type
LED
Error (Red) Power (Green) CPU (Green) GPS (Green) Radio (Green)
All OK
OFF
ON
Ignition OFF
Alternates
between On
Green and Off,
with ½ second
delay
Network connected on
at least one interface
On Green
Connecting to network
on at least one interface
Flashing
Green
(Valid high-precision
GNSS solution for
multiple antennas; or
valid low-precision
solution for single
antenna.)
On Green
GNSS service active,
acquiring position
Flashing
Green
Main CPU ON
(Application launched)
On
Green
Operating system is
installing or has started.
Flashing
Green

10 Commercial in Confidence © Leica Geosystems
4 Hardware Installation
4.1 Before Installation
Installation requires specialized knowledge and must be installed by a Leica Geosystems Mining
Authorized Installer. Leica Geosystems Mining recommends that installation of the UHP
equipment be performed by a qualified technician, as installation requires making electrical
connections.
CAUTION:
During any welding on the machine, the Leica Jigsaw UHP should be
completely isolated from the machine by disconnecting all of its cables
including power, I/O, and RF cables. Welding can cause large ground currents,
which may damage internal electronic components of the Leica Jigsaw UHP or
its antenna. The Leica Jigsaw UHP is not warranted for damage when
connected during welding activities.
4.1.1 Requirements
Install the system in a clean and dry workshop environment. Failure to do so may cause the
system to short or promote product malfunction.
Route and secure all cables and wiring to ensure that they do not rub, causing premature
failure.
The average installation time varies, but it should take approximately two to four hours per
vehicle to install the UHP. The time of installation may be more or less, based on vehicle type
and options purchased.
4.2 General UHP Installation
WARNINGS:
Do not mount the UHP where it may obscure the driver’s view of the road or
field.
Do not mount the UHP where it may be struck by a deploying airbag.
1. Select an appropriate place to mount the UHP.
2. Four mount holes are provided in the metal housing, these should be used to firmly mount the
UHP to the machine using the supplied vibration mounts.
4.2.1 Power Cable Installation
CAUTION:
The UHP is a 12-volt or 24-volt DC (negative-to-earth) system only. Connecting
to a positive-to-earth system will cause damage, which is not covered by
warranty.
1. Connect the supplied power cable to a reliable power source, for example, the vehicle’s main
power system:
a. Connect the red wire to a 12-volt or 24-volt positive source, capable of delivering a
constant 5 A.
b. Connect the black wire to the vehicle’s earth.
c. Optional: Connect the orange wire to the vehicles switched ignition power source to
automatically power the UHP on and off with the vehicle’s key.
2. Route and secure all cables and wiring to ensure that there is no rubbing, which can cause
premature failure.
3. Connect the power cable to the power connector on the front of the UHP.

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4.2.2 Antenna Installation
4.2.2.1 Antenna Application
To ensure correct antenna application for mobile or fixed assets, refer to the Antenna Application
table.
Warning
Only antenna listed in the Antenna Application table are permitted to be used.
The UHP Wi-Fi antennas must be mounted more than 30cm away from the
operator.
Only antenna cables provided with the UHP equipment for installation as identified
in UHP installation diagrams in section 2 for the appropriate UHP variant are to be
used in UHP antenna installations.
Antenna Application
UHP Type
Required Antenna : Leica Part Number
UHP LP and UHP HP
GNSS: 828463
Wi-Fi: 809870
4.2.2.2 GNSS Antenna Installation
Note:
Read all instructions prior to assembly and installation.
The UHP GNSS Antenna should be mounted with a clear view of the sky and free from any
obstruction from machine components, and must meet the following criteria.
1. The UHP GNSS Antenna must be on the flat level part of the machine or mast.
2. Route the cables through the existing grommets if possible; if not, modification may be
required to route the cables to the desired location. If creating a new entry point, use a
grommet to protect the cables.
3. The cables must not be cut, kinked, or bent tightly, as performance degrades and a system
failure may result.
4. Cables should be routed neatly back to the UHP.
4.2.2.3 Wi-Fi Antenna Installation
Warning:
Antennas must be mounted more than 30 cm away from the human body.
Caution:
Antennas must be mounted more than 20 cm away from any other antenna.
Note:
Wi-Fi connectivity is dependent on network infrastructure which is outside the scope
of this UHP manual.
For UHP-LPG and UHP-HP communication is transmitted via Wi-Fi. The Wi-Fi antennas and
cabling for mounting the Wi-Fi communication antenna for UHP-LPG and UHP-HP variants with
two 2.4GHz antennas.
1. Route the cables through the existing grommets if possible; if not, modification may be
required to route the cables to the desired location. If creating a new entry point, use a
grommet to protect the cables.
2. The cables must not be cut, kinked, or bent tightly, as performance degrades and a system
failure may result.

12 Commercial in Confidence © Leica Geosystems
3. Cables should be routed neatly back to the UHP.
4. Wi-Fi Antennas can be mounted on either side of the vehicle to increase coverage and
visibility to local access points
5. Wi-Fi Antennas can be installed at a fixed offset of multiple 2.4GHz wavelengths for reasons
of diversity. This is recommended for vehicles such as Dozers where the antennas are
mounted on top of the vehicle with clear visibility to the sky.
4.2.2.4 External RTK Correction Antenna
For UHP-HP, RTK corrections are required. These can be delivered via Wi-Fi or alternatively via
an external RTK radio.
One RTK radio can be connected via an external communications port for example serial or
Ethernet.
An RTK radio should be mounted with good visibility to the RTK network infrastructure
4.2.3 Connection to Additional Sensors
For connection to all additional sensors and interfaces refer to machine specific installation
manuals.
4.2.4 Upgrade Software via USB Flash Drive
A new version of software may be installed from a USB Flash Drive.
CAUTION:
Do not turn off the UHP, or remove the USB Flash Drive while the software
upgrade is under way.
To upgrade the UHP software via USB Flash Drive, carry out the following steps:
1. Insert the compatible USB Flash Drive into the USB slot. The UHP restarts automatically
when the installation is complete.
2. Follow the prompts on the panel for panel calibration.
3. Remove the USB Flash Drive only when the unit is powered down.

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5 Care and Transport
5.1 Transport
When transporting the product by rail, air, or sea, always use the complete original Leica
Geosystems Mining packaging, cardboard box, or an equivalent, in order to protect the product
against shock and vibration.
5.2 Storage
Ensure the temperature limits are followed when storing the equipment, particularly in summer if
the equipment is inside a vehicle. Please reference the Technical Data section for information
about temperature limits.
5.3 Cleaning and Drying
5.3.1 Product and Accessories
Use only clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with water or pure
alcohol. Do not use other liquids; these may attack the polymer components.
5.3.2 Damp Products
Dry the product and the accessories at a temperature no greater than 40°C/104°F and clean
them. Do not repack until everything is completely dry.
5.3.3 Connectors and Plugs
Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables.

14 Commercial in Confidence © Leica Geosystems
6 Safety Directions
6.1 General Introduction
The following directions should enable the person responsible for the product, and the person
who actually uses the equipment, to anticipate and avoid operational hazards.
The person responsible for the product must ensure that all users understand these directions
and adhere to them.
6.2 Intended Use
6.2.1 Permitted Use
The UHP is intended for Mining use only.
Data communication with external appliances as part of a Leica Jigsaw Mining Solution.
6.2.2 Adverse Use
Adverse use can lead to injury, malfunction, and damage. It is the task of the person responsible
for the equipment to inform the user about hazards and how to counteract them. The product is
not to be operated until the user has been instructed how to work with it.
WARNING:
Unauthorized modification of Mining machinery by mounting or installing the
product may alter the function and safety of that mining machinery.
WARNING:
Follow the instructions of the machinery manufacturer. If no appropriate
instruction is available, ask the machinery manufacturer for instructions prior
to mounting or installing the product.
The following items result in adverse use:
Use of the product without instruction.
Use outside of the intended limits.
Disabling safety systems.
Removal of hazard notices.
Opening the product using tools, for example a screwdriver, unless this is specifically
permitted for certain functions.
Modification or conversion of the product.
Use after misappropriation.
Use of products with obviously recognizable damages or defects.
Use with accessories from other manufacturers without the prior explicit approval of Leica
Geosystems Mining.
Inadequate safeguards at the working site, for example when using on the intended site.
6.3 Limits of Use
6.3.1 Environment
Warning:
Not to be used on planes or any aircraft.
Warning:
Local safety authorities and safety experts must be contacted before working
in hazardous areas, or in close proximity to electrical installations or similar
situations by the person in charge of the product.
This product is suitable for use in an atmosphere appropriate for permanent human habitation.
6.4 Responsibilities
6.4.1 Manufacturer of the Product
Leica Geosystems Mining is responsible for supplying the product, including the User Manual and
original accessories, in a completely safe condition.