Leisure bay RecWarehouse Series User manual

SWIMMING POOL PUMP
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
Leisure Bay Industries, Inc
16468 Valley Blvd, LaPuente, CA 91744
LSR486 (8/16/06)
5414 0506
This manual should be furnished to
the end user of this pump; its use
will reduce service calls and chance
of injury and will lengthen pump life.
RecWarehouse

2
RECWAREHOUSE SERIES
SWIMMING POOL PUMP
To avoid unneeded service calls, prevent possible injuries,
and get the most out of your pump, READ THIS MANUAL
CAREFULLY!
The RecWarehouse Series Above Ground Pool Pump:
• Is designed to circulate water in above ground swim-
ming pools (not for use in spas or inground pools).
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions .........................................................2
Installation.....................................................................3
Electrical........................................................................4
Operation ......................................................................5
Storage/Winterizing .......................................................5
Pump Service .............................................................6-7
Troubleshooting Guide ..................................................8
Repair Parts List ........................................................9-10
Warranty......................................................................11
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for
one of the following signal words and be alert to the
potential for personal injury.
warns about hazards that will cause death,
serious personal
injury, or major property damage if ignored.
warns about hazards that can cause death,
serious personal
injury, or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
NOTICE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this
manual and on equipment. Keep safety labels in good con-
dition; replace if missing or damaged.
Incorrectly installed or tested equipment
may fail, causing severe injury or property
damage. Read and follow instructions in own-
er's manual when installing and operating equipment. Have
a trained pool professional perform all pressure tests.
1. Do not connect system to a high pressure or city water
system.
2. Use equipment only in a pool installation.
3. Trapped air in system can cause explosion. BE SURE all air
is out of system before operating or testing equipment.
Water pressure must be less than 25 PSI (7.5 kg/cm2).
Water Temperature must be less than 104oF (40oC).
Fire and burn hazard. Modern motors run at
high temperatures. To reduce the risk of fire, do not allow
leaves, debris, or foreign matter to collect around the
pump motor. To avoid burns when handling the motor, let
it cool for 20 minutes before trying to work on it. An auto-
matic internal cutoff switch protects the motor from heat
damage during operation.
IMPORTANT SAFETY
INSTRUCTIONS
Always follow basic safety precautions with
this equipment, including the following.
To reduce the risk of injury, do not
permit children to use this product unless
they are closely supervised at all times.
SAVE THESE
INSTRUCTIONS

3
INSTALLATION
For ease of pump/motor removal, install pipe unions on the
suction and discharge pipes close to pump.
Pump mount must:
Be located away from corrosive or flammable liquids.
Have enough ventilation to maintain air temperature at less
than the maximum ambient temperature rating (Max. Amb.)
listed on the motor model plate. If this pump is installed in an
enclosure/pump house, the enclosure must have adequate
ventilation and air circulation to keep the temperature in the
enclosure at or below the motor’s rated ambient temperature
whenever the pump is running.
Be solid - Level - Rigid - Vibration free. (To reduce vibra-
tion and pipe stress, bolt pump to mount.)
Install a trap assembly onto the pump. Make sure trap lid is
tight. Follow manufacturers instructions.
Allow pump suction inlet height to be at or below water
level in pool.
Allow use of short, direct suction pipe (To reduce friction
losses).
Allow for gate valves in suction and discharge piping.
Have adequate floor drainage to prevent flooding.
Be protected from flooding.
Allow adequate access for servicing pump and piping.
NOTICE: Use Teflon tape or Plasto-Joint Stik1for making
all threaded connections to the pump. Do not use pipe
dope; pipe dope will cause stress cracking in the pump.
NOTICE: Pump suction and discharge connections have
molded in thread stops. DO NOT try to screw pipe in
beyond these stops. Tighten the pump/trap fittings only as
much as it is required to insure a tight connection (1-1/2
turns past hand tight is sufficient). Overtightening may
damage the pump trap. Use care when using teflon tape as
friction is reduced considerably; do not overtighten con-
nections or damage may occur.
Teflon Taping Instructions:
Use only new or clean PVC pipe fittings.
Wrap male pipe threads with one to two layers of Teflon
tape. Cover entire threaded portion of pipe.
Do not overtighten or tighten past thread stop in pump
port!
If leaks occur, remove pipe, clean off old tape, rewrap
with one to two additional layers of tape and remake the
connection.
NOTICE: Support all piping connected with pump!
Piping:
To avoid strains on the pump, support both suction and
discharge pipes or hoses independently. Place these sup-
ports near the pump.
To avoid airlocking, slope suction pipe slightly upward
toward the pump.
NOTICE: To prevent flooding when removing pump for
service, all flooded suction systems must have gate valves
in suction and discharge pipes.
Union available for pump discharge port. Use as follows
for leak-free connection to pump:
1. O-Ring and sealing surfaces must be clean.
2. Assemble handtight only! (NO WRENCHES!)
3. NO pipe compound or teflon tape on union.
4. Bond pipe to union adapter with PVC cement.
Use PVC cement only in a well ventilated
area away from flame; FOLLOW MANUFACTURER’S
INSTRUCTIONS!
Fittings:
Fittings restrict flow; for best efficiency use fewest possible
fittings.
Avoid fittings which could cause an air trap.
5421 0606
Pump Outlet
Union Buttress Thread
Pump Inlet
Union Buttress Thread
FIGURE 1
Model Union Size
LBASXEL-4A2 1-1/2”
LBASXYGL-4A2
LBSXEL-4A2 2”
LBSXYGGL-4A2

ELECTRICAL
To avoid dangerous or fatal electrical shock, turn
OFF power to motor before working on electrical
connections.
Ground Fault Circuit Interrupter (GFCI) tripping
indicates an electrical problem. If GFCI trips and
will not reset, have a qualified electrician inspect and
repair electrical system.
Exactly match supply voltage to nameplate voltage!
Incorrect voltage can cause fire or seriously damage
motor and voids warranty. If in doubt consult a licensed
electrician.
Plug cord of pump directly into a GFCI protected
receptacle.
Voltage:
Voltage at motor must be not more than 10% above or
below motor nameplate rated voltage or motor may over-
heat, causing overload tripping and reduced component
life. If voltage is less than 90% or more than 110% of rated
voltage when motor is running at full load, consult power
company.
Wiring:
Do not alter cord or plug on cord-connected units. Plug in
to a GFCI protected, grounded outlet only. If plug and out-
let do not match, consult a licensed electrician.
Table I, gives correct circuit breaker sizes for the pump
alone. If other lights or appliances are also on the same cir-
cuit, be sure to add their amp loads to pump amp load
before figuring circuit breaker sizes. (If unsure how to do
this or if this is confusing, consult a licensed electrician.)
Use the load circuit breaker as the master on-off switch.
Install a Ground Fault Circuit Interrupter (GFCI) in circuit;
it will sense a short-circuit to ground and disconnect
power before it becomes dangerous to pool users. For size
of GFCI required and test procedures for GFCI, see manu-
facturer’s instruction.
In case of power outage, check GFCI for tripping (which
will prevent normal pump operation). Reset if necessary.
NOTICE: If you do not use conduit when wiring motor, be
sure to seal wire opening on end of motor to prevent dirt,
bugs, etc., from entering.
Hazardous voltage. Can shock, burn, or cause
death. Plug pump into a grounded power supply. Do not alter
cord or plug.
4
TABLE I - RECOMMENDED FUSING DATA
Model Number Branch Fuse Rating Amps* Max Load Amps Voltage/Hz/Phase
1-Speed
LBASXEL-4A2 15 9.8 115/60/1
LBSXEL-4A2 15 9.8 115/60/1
2-Speed
LBASXYGL-4A2 15 11.0/2.9 115/60/1
LBSXYGGL-4A2 20 16.4/4.4 115/60/1
*Time delay fuses are recommended instead of standard fuses in any motor circuit.
Values given in table below are for PUMP MOTOR ONLY. If additional accessories are installed on pump
motor circuit (heater, blower, etc.), include their amperage draw when figuring wire and circuit breaker sizes.
FIGURE 2 - Plug Configurations
Models LBASXEL-4A2, LBSXEL-4A2 and LBASXYGL-4A2
use 15-amp straight outlet.
Model LBSXYGGL-4A2 uses 20-amp outlet.
NOTICE: Determine circuit breaker rating from Table I.
Determine correct outlet required from illustration below.

OPERATION
NEVER run pump dry! Running pump dry may dam-
age seals, causing leakage and flooding! Fill pump
with water before starting motor.
Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge
pipes.
3. RELEASE ALL PRESSURE from pump and piping
system.
Fire and burn hazard. Modern motors run at
high temperatures. To reduce the risk of fire, do not allow
leaves, debris, or foreign matter to collect around the
pump motor. To avoid burns when handling the motor, let
it cool for 20 minutes before trying to work on it. An auto-
matic internal cutoff switch protects the motor from heat
damage during operation.
Do not block pump suc-
tion! To do so with body
may cause severe or fatal
injury. Small children using
pool must ALWAYS have close
adult supervision!
NOTICE: Do not block pool
return. To do so may flood area
causing damage to equipment
and water damage to surround-
ing area.
Priming Pump:
Open valves before starting
system.
Release all pressure from filter, pump, and piping system;
see the filter owner’s manual.
In a flooded suction system (water source higher than
pump), pump will prime itself when suction and discharge
valves are opened.
Pool Water:
Keep water level at least two inches above bottom of skim-
mer opening when system is not in use. Failure to do so
can allow air to enter system, causing pump to lose its
prime.
Keep pool water “balanced”. Maintain the water pH
between 7.2 and 7.6.
Do not use or allow the use of the pool by anyone
using alcohol or drugs. The effects of hot water, alco-
hol and/or drugs can cause dizziness and falling, loss of
consciousness, or heart attack.
Storage/Winterizing:
Explosion hazard. Purging the system with
compressed air can cause components to explode, with
risk of severe injury or death to anyone nearby. Use only
a low pressure (below 5 PSI), high volume blower when air
purging the pump, filter, or piping.
To prevent damage to components from fumes, store
chemicals away from pump. If possible, store chemi-
cals in another room.
NOTICE: Drain pump! Allowing pump to freeze will dam-
age pump and void warranty!
NOTICE: Do not use anti-freeze solutions (except propy-
lene glycol) in your pool system. Propylene glycol is non-
toxic and will not damage plastic system components;
other anti-freezes are highly toxic and may damage plastic
components in the system. Propylene glycol is widely used
as antifreeze in recreational vehicles.
Drain all water from pump and piping when expecting
freezing temperatures or when storing pump for a long
time (see instructions below).
Keep motor dry and covered during storage.
To avoid condensation/corrosion problems, do not cover
or wrap pump with plastic.
For outdoor/unprotected installations:
1. Pump down water level below all inlets to pool.
2. Enclose entire system in a weatherproof enclosure.
3. To avoid condensation/corrosion damage, allow ven-
tilation; do not wrap system in plastic.
4. Use a 40% propylene glycol/60% water solution to
protect pump to -50°F.
5. Follow pool manufacturer’s directions for storage of
pool.
5
Hazardous suction.
Can trap hair or
body parts, causing
severe injury
or death.
Do not block suction.

Draining Pump:
To avoid dangerous or fatal electrical shock
hazard, turn OFF power to motor before draining pump.
1. Close all valves on suction and return piping.
2. Remove drain plug in bottom of trap body.
3. Drain all piping and storage tanks exposed to freezing
temperatures.
4. Be sure no airlocks are holding water in the system.
5. To prevent pump from freezing, remove trap cover and
drain the tank body through the drain plug. Clean
pump thoroughly. Replace trap cover.
6. Before restarting, replace all plugs and make sure all
pipe connections are tightly sealed.
Startup For Winterized Equipment:
1. Remove any temporary weather protection placed
around system for shutdown.
2. Follow filter manufacturer’s instructions for reactivation
of the filter.
3. Inspect all electrical wiring for damage or deterioration
over the shutdown period. Have a qualified serviceman
repair wiring as needed.
4. Inspect and tighten all watertight connections.
5. Open all valves in suction and return piping.
6. Remove any winterizing plugs in piping system.
7. Drain all antifreeze from system.
8. Close all drain valves and replace all drain plugs in
piping system.
9. Prime pump according to instructions on Page 5.
10. Refill pool to proper water level.
PUMP SERVICE
Pump should only be serviced by qualified personnel.
Be sure to prime pump (Page 5) before restarting.
Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge
pipes.
3. RELEASE ALL PRESSURE from pump and piping
system.
To avoid dangerous or fatal electrical shock
hazard, turn OFF power to motor before working on
pump or motor.
No lubrication or regular maintenance is needed beyond
reasonable care and periodic cleaning.
If shaft seal is worn or damaged, repair as follows:
Removing Old Seal:
1. Disconnect power to pump motor.
2. Drain pump; disconnect unions to allow access to
pump.
3. Remove four bolts holding trap body to seal plate;
remove trap body.
4. Remove shaft cover or motor canopy; using screwdriver
in slot on motor end of shaft or wrench on flats of shaft
extension, hold pump shaft and unscrew impeller from
shaft (turn counterclockwise). Rotating half of seal will
come off with impeller.
5. Carefully remove rotating part of seal from impeller
sleeve by pulling and turning on sealing washer and
spring (Figure 3). Do not damage impeller surface where
drive ring seats and seals.
6
Figure 3

6. Carefully remove four motor throughbolts from seal
plate (Figure 4); remove seal plate and use a screwdriver
to tap ceramic seat out from the rear (Figure 5). Do not
damage seal cavity in seal plate.
7. Clean cavity from which seal was removed and clean
motor shaft.
Installing New Seal:
1. Ceramic seat must be clean and free of dirt, grease, dust,
etc. Wet rubber cup gasket of ceramic seat with small
amount of water; press into cavity firmly and squarely
with finger pressure (Figure 6).
2. If ceramic seat will not locate properly, remove it, place
face up on bench, and reclean cavity. Ceramic seat
should now locate.
3. Seal must be free of dirt, grease, grit, scratches or chips;
be sure impeller sleeve is clean. Slide seal assembly,
rubber drive ring first, onto impeller sleeve until drive
ring bottoms on impeller back shroud.
4. Slip slinger over shaft; remount seal plate. Torque
throughbolts to 25 inch-lbs. (29 cm-kg).
5. Screw impeller onto shaft until it seats against shaft
shoulder. Work slinger over end of impeller sleeve so it
rides on sleeve (Figure 7).
6. Install wear ring on back of volute. NOTICE: Teeth on
wear ring interlock with ribs on trap body.
7. Remount trap body.
8. Reconnect unions; tighten hand tight only.
7
Figure 4
Figure 5
Figure 6
Figure 7

TROUBLESHOOTING GUIDE
8
Read and understand safety and operating instruc-
tions in this manual before doing any work on
pump!
Only qualified personnel should electrically test
pump motor!
FAILURE TO PUMP; REDUCED CAPACITY OR
DISCHARGE PRESSURE
Suction leaks/lost prime:
1. Pump must be primed; make sure that pump volute
and trap are full of water. See priming instructions,
Page 5.
2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the water
level to prevent pump from sucking air.
Clogged pipe/trap/impeller, worn impeller:
1. Make sure suction trap is not clogged; if it is, clean
trap and strainer.
2. Make sure impeller is not clogged (follow instructions
under “Removing Old Seal”, Page 6; check impeller
for clogging; follow instructions under “Installing New
Seal”, Page 7, for reassembly).
3. Impeller may be worn. If so, order replacement parts from
Repair Parts List.
Inadequate Circulation or Jet Action:
1. Check for blocked fittings. Blocked fittings will cause
poor flow and poor jet action.
2. Check trap basket; if plugged, turn pump off and clean
basket. Check and clean skimmer basket.
3. Check that gate valves are fully open.
4. Suction/discharge piping is too small.
5. Check and clean pool filter.
6. Check for clogged pipe/trap/impeller, Page 6.
7. Consult dealer/installer or service representative.
Circuit Breaker In Home Panel Trips Repeatedly:
1. Breaker must be of adequate capacity.
2. For GFCI breaker, test according to GFCI manufactur-
er’s instructions.
3. Be sure no other lights and appliances are on circuit.
4. Consult dealer/installer or service representative.
5. Voltage too high or too low. See “Voltage”, Page 4.
Electrical:
1. Pump may be running too slowly; check voltage at
motor terminals and at meter while pump is running. If
low, see wiring instructions or consult power compa-
ny. Check for loose connections.
2. Pump may be too hot.
A. Check line voltage; if less than 90% or more
than 110% of rated voltage consult a licensed
electrician.
B. Increase ventilation.
C. Reduce ambient temperature.
D. Tighten any loose wiring connections.
3. Motor internal termal overload protector is open.
Motor runs too hot. Turn power to motor off. Check for
proper voltage. Check for proper impeller or impeller
rubbing.
4. Consult dealer/installer or service representative.
Mechanical Troubles and Noise:
1. If suction and discharge piping are not adequately sup-
ported, pump assembly will be strained. See
“Installation”, Page 3.
2. Do not mount pump on a wooden platform! Securely
mount on concrete platform for quietest performance.
3. Air leak in suction line (bubbles in water returning to
pool). Repair leak. Tighten trap lid.
4. Foreign matter (gravel, metal, etc.) in pump impeller.
Disassemble pump, clean impeller, follow pump ser-
vice instructions on Page 7 for reassembly.
5. Cavitation.
Improve suction conditions.
Increase pipe size.
Decrease number of fittings.
Increase discharge pressure.
Reducer flow by throttling discharge gate valve.

9
1
2
3
4
5
6
7
8, 8A
9, 9A, 9B
11
1A
10
5413 0506
Key No. Description LBSXYGGL-4A2 LBASXYGL-4A2 LBASXEL-4A2 LBSXEL-4A2
1 Motor 356553 356551 356497 356497
1A Motor Canopy w/2-speed switch 356546 356546 — —
2 Slinger 1218003 1218003 1218003 1218003
3 Seal Plate 1211008 1211008 1211008 1211008
4 O-Ring 6020022 6020022 6020022 6020022
5 Shaft Seal 1213004 1213004 1213004 1213004
6 Impeller 1212203 1212205 357296 357296
7 Pump Body 1210014 1210016 1210016 1210014
8 Drain Plug 1214138 1214138 1214138 1214138
8A Drain Plug O-Ring 6020006 6020006 6020006 6020006
9 1/4-20 3/4 Capscrews (3) 6011012 6011012 6011012 6011012
9A Capscrew (1) 6011003 6011003 6011003 6011003
9B Lockwasher (4) 6013002 6013002 6013002 6013002
10 Nut, 1/4-20 (4) 6010001 6010001 6010001 6010001
11 Cord U117-1118 U117-1117 U117-1117 U117-1117
REPAIR PARTS LIST

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