LEMKEN Ecospray Sirius 10 User manual
Operating Instructions
Controls
Ecospray
Sirius 10
- en -
Item no. 17510543
3/03.14
LEMKEN GmbH & Co. KG
Weseler Straße 5, 46519 Alpen / Germany
Telephone +49 28 02 81 0, Fax +49 28 02 81 220
2
Dear customer,
Thank you for the trust you have placed in us by purchasing this device. The de-
vice can only be used to its full advantage when operated and used properly.
When the device was delivered, you will already have been instructed in opera-
tion, adjustment and maintenance by your dealer. However, this brief instruction is
not a substitute for thorough study of the operating instructions.
These operating instructions will help to familiarise you with the LEMKEN GmbH &
Co. KG device and the options available for using it.
The operating instructions contain important information about how to operate the
device safely, properly and efficiently. Following the instructions will help to pre-
vent hazards, faults and down times and will increase reliability and service life.
Read the operating instructions carefully and attentively before commissioning.
Make sure that the operating instructions are always available at the location
where the device is used.
The operating instructions must be read and followed by anyone who is involved
in carrying out the following work:
Coupling and uncoupling
Adjustments
Operation
Maintenance and repairs
Troubleshooting, and
Final shutdown and disposal.
3
Spare parts ordering
This device is supplied with a specification listing all assemblies that are relevant
for the product. The spare parts list valid for your device includes both those as-
semblies relevant to you and those that are not intended for your device. Make
sure that you only order spare parts that belong to the assemblies that can be
found on your specification or the enclosed print out. When ordering spare parts,
state the type designation and serial number of the device. This information can
be found on the rating plate. Enter this data in the fields below so that it is always
to hand.
Type designation:
Serial number:
Remember that you should only use genuine LEMKEN spare parts. Reproduction
parts have a negative influence on the function of the device, have a shorter ser-
vice life and present risks and hazards that cannot be estimated by LEMKEN
GmbH & Co. KG. They also increase the maintenance costs.
Service and spare parts
Information on service and spare parts is available from your local dealer or our
website at www.lemken.com.
Contents
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CONTENTS
Contents...........................................................................................................................4
1General information................................................................................................10
1.1Liability.........................................................................................................................10
1.2Guarantee.....................................................................................................................10
1.3Copyright .....................................................................................................................11
1.4Optional accessories ..................................................................................................11
2Symbols used in the Operating Instructions........................................................12
2.1Hazard classes ............................................................................................................12
2.2Information...................................................................................................................12
2.3Environmental protection...........................................................................................12
2.4Indication of passages................................................................................................13
3Safety measures and precautions.........................................................................14
3.1Target group................................................................................................................14
3.2Intended use................................................................................................................14
4Handing over the device.........................................................................................15
4.1Disposal .......................................................................................................................15
5Preparations on the tractor....................................................................................16
5.1General.........................................................................................................................16
5.2Connections on the operating terminal.....................................................................16
5.3Socket ..........................................................................................................................17
5.4Operating voltage and fuses......................................................................................17
6Preparations on the operating terminal................................................................18
6.1Segment box................................................................................................................18
6.2Joystick box.................................................................................................................19
6.3Matrix operating terminal............................................................................................19
6.3.1Connections...............................................................................................................19
6.3.2Switching on the matrix operating terminal................................................................21
Contents
5
6.3.3Switching off the matrix operating terminal................................................................21
7Ecospray operating terminal..................................................................................22
7.1Overview ......................................................................................................................22
7.2Function.......................................................................................................................22
7.3Other displays .............................................................................................................23
8Segment box............................................................................................................24
8.1Overview ......................................................................................................................24
8.2Function.......................................................................................................................24
9TankPilot electronic fill level indicator..................................................................25
9.1Overview ......................................................................................................................25
9.2Function.......................................................................................................................26
10Joystick box.............................................................................................................27
10.1Overview ......................................................................................................................27
10.2Function.......................................................................................................................28
11Commissioning .......................................................................................................29
11.1Switching the operating terminal on and off.............................................................29
11.1.1Switching on...........................................................................................................29
11.1.2Switching off...........................................................................................................29
11.2100 m calibration.........................................................................................................30
11.3Calibration of flow meter ............................................................................................32
11.4Selection of saved pulse numbers for each tractor .................................................35
11.5Target quantity ............................................................................................................36
12SEH Boom................................................................................................................37
12.1General.........................................................................................................................37
12.1.1Operation................................................................................................................38
12.1.2Function..................................................................................................................38
12.1.3LED above the function key....................................................................................38
12.1.4Information in the display........................................................................................39
12.2Versions.......................................................................................................................40
Contents
6
12.3Boom distribution .......................................................................................................41
12.4SEH Basic boom..........................................................................................................44
12.4.1General...................................................................................................................44
12.4.2Swing lock..............................................................................................................45
12.4.3Folding the boom out symmetrically.......................................................................46
12.4.4Folding the boom in symmetrically.........................................................................48
12.5SEH Full booms...........................................................................................................49
12.5.1General...................................................................................................................49
12.5.2Folding the boom out symmetrically.......................................................................50
12.5.3Folding the boom in symmetrically.........................................................................50
12.5.4Folding the boom in asymmetrically.......................................................................51
12.5.5Folding the boom out asymmetrically.....................................................................51
12.5.6Slope compensator ................................................................................................52
12.5.7Pivoting of arm 1 ....................................................................................................53
12.6SEH Comfort and Premium booms via the Ecospray operating terminal..............55
12.6.1General...................................................................................................................55
12.6.2Activating the swing lock ........................................................................................58
12.6.3Folding the boom in and out symmetrically (Comfort only)....................................59
12.6.4Automatically folding the boom in and out symmetrically (Premium only).............60
12.6.5Asymmetrical folding of the boom ..........................................................................61
12.6.6Slope compensator ................................................................................................62
12.6.7Move to the boom height........................................................................................63
12.6.8Pivoting the arm ....................................................................................................64
12.7SEH Comfort and Premium booms via the joystick box..........................................65
12.7.1General...................................................................................................................65
12.7.2Swing lock..............................................................................................................65
12.7.3Symmetrical folding of the boom............................................................................66
12.7.4Asymmetrical folding of the boom ..........................................................................67
12.7.5Folding the boom automatically (Premium only).....................................................69
12.7.6Slope compensator ................................................................................................69
12.7.7Slope mirroring.......................................................................................................70
12.7.8Middle position .......................................................................................................70
12.7.9Pivoting arm 1 ........................................................................................................70
12.7.10Automatic headland management (Premium only) .............................................71
Contents
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13HE Booms................................................................................................................72
13.1General.........................................................................................................................72
13.1.1Operation................................................................................................................73
13.1.2Function..................................................................................................................73
13.1.3Selecting a function................................................................................................73
13.1.4LED above the function key....................................................................................73
13.1.5Information in the display........................................................................................73
13.2Versions.......................................................................................................................74
13.3Boom distribution .......................................................................................................75
13.4HE Basic boom............................................................................................................76
13.4.1General...................................................................................................................76
13.4.2Swing lock..............................................................................................................77
13.4.3Folding out the right boom......................................................................................78
13.4.4Folding out the left boom........................................................................................78
13.5HE Full boom...............................................................................................................79
13.5.1General...................................................................................................................79
13.5.2Swing lock..............................................................................................................80
13.5.3Folding out the right boom......................................................................................81
13.5.4Folding out the left boom........................................................................................81
13.5.5Folding arm 2 .........................................................................................................82
13.5.6Slope compensator ................................................................................................82
14Emergency switch...................................................................................................83
14.1General.........................................................................................................................83
14.2Ecospray operating terminal......................................................................................83
14.3Ecospray operating terminal with EcoControl..........................................................83
14.4Joystick box.................................................................................................................84
15Filling the main tank ...............................................................................................85
15.1Implement without electronic fill level display .........................................................85
15.2Implement with electronic fill level display...............................................................87
16Operation .................................................................................................................89
16.1General.........................................................................................................................89
Contents
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16.1.1First basic menu.....................................................................................................89
16.1.2Second basic menu................................................................................................89
16.2Settings menu..............................................................................................................89
16.2.1Setting up the implement........................................................................................91
16.2.2Tank menu ...........................................................................................................100
16.2.3Calibration of flow meter.......................................................................................104
16.2.4100 m Calibration.................................................................................................107
16.2.5Operating terminal settings...................................................................................109
16.2.6Joystick box settings ............................................................................................112
16.2.7Proportional valve settings (only in Comfort and Premium)..................................115
16.3Information menu......................................................................................................117
16.3.1Counter.................................................................................................................117
16.3.2Sensors................................................................................................................121
16.3.3Individual nozzles.................................................................................................121
16.3.4Fault messages....................................................................................................123
16.3.5Implement.............................................................................................................124
16.3.6Software...............................................................................................................124
16.3.7Voltage.................................................................................................................125
16.3.8Motors and valves ................................................................................................125
16.4Folding menu.............................................................................................................126
16.4.1Folding out the SEH Basic boom..........................................................................126
16.4.2Folding in the SEH Basic boom............................................................................126
16.4.3Folding out the SEH Full boom»«.........................................................................126
16.4.4Folding in the SEH Full boom...............................................................................126
16.4.5Folding out the SEH Comfort boom......................................................................126
16.4.6Folding in the SEH Comfort boom........................................................................126
16.4.7Folding out the SEH Premium boom....................................................................126
16.4.8Folding in the SEH Premium boom......................................................................126
16.4.9Folding out the HE Basic boom............................................................................127
16.4.10Folding in the HE Basic boom...........................................................................127
16.4.11Folding out the HE Full boom............................................................................127
16.4.12Folding in the HE Full boom..............................................................................127
16.5Operating menu.........................................................................................................128
16.5.1Electronic selector valve (optional).......................................................................130
Contents
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16.6Nozzle cleaning menu...............................................................................................132
16.7Working headlights...................................................................................................133
16.8All-round light............................................................................................................133
17Use on the field......................................................................................................134
17.1General.......................................................................................................................134
17.2Setting the pressure manually.................................................................................135
17.3Increased or decreased quantity control ................................................................136
17.4Segments...................................................................................................................136
17.4.1Ecospray operating terminal.................................................................................136
17.4.2Matrix operating terminal......................................................................................137
17.5Boundary nozzles......................................................................................................137
18Faults......................................................................................................................138
18.1General.......................................................................................................................138
18.2Deactivating messages.............................................................................................138
18.2.1Category A ...........................................................................................................138
18.2.2Categories B to D.................................................................................................139
18.3A – Warning/Fault/Information.................................................................................139
18.4B – Cable breaks .......................................................................................................141
18.5C – Short-circuit ........................................................................................................142
18.6D – System fault ........................................................................................................145
18.7Alarms........................................................................................................................146
18.7.1Segment box........................................................................................................146
18.7.2TankPilot electronic fill level monitoring................................................................146
18.7.3Joystick box..........................................................................................................146
19Position and safety sensors ................................................................................147
19.1SEH Boom..................................................................................................................147
19.2HE Booms..................................................................................................................151
20Disposal .................................................................................................................152
General information
10
1 GENERAL INFORMATION
1.1 Liability
The "Standard Terms and Conditions of Sales and Delivery" of LEMKEN GmbH &
Co. KG, in particular Section IX, shall apply. Liability. In line with the dimensions
cited in these conditions the LEMKEN GmbH & Co. KG shall not be held liable for
any personal or material damage, when such damage is caused by one or more
of the following reasons:
improper use of the device, see also section entitled "Intended use",
non-compliance with the operating instructions and the enclosed safety instruc-
tions,
unauthorised changes to the device,
inadequate monitoring of parts which are subject to wear,
maintenance work that has not been conducted properly or in good time,
the use of spare parts that are not original LEMKEN GmbH & Co. KG spare
parts,
accidents or damage through outside influences or force majeure
1.2 Guarantee
The "Standard Terms and Conditions of Sales and Delivery" of LEMKEN GmbH &
Co. KG shall apply at all times.
The guarantee period shall be one year from the date of receipt of the implement.
We shall rectify any implement faults in accordance with the LEMKEN guarantee
guidelines.
General information
11
1.3 Copyright
These operating instructions represent a document in terms of the law on unfair
competition.
Copyright is retained by
LEMKEN GmbH & Co. KG
Weseler Strasse 5
D-46519 Alpen, Germany
These operating instructions are intended to be used by the user of the imple-
ment. They contain texts and drawings which must not be
reproduced,
divulged or
communicated in any other way in whole or in part without the express permis-
sion of the manufacturer.
Infringements will result in a claim for damages.
1.4 Optional accessories
LEMKEN implements may be equipped with various accessories. The operating
instructions below describe both series components and optional accessories.
Please note: These accessories will vary depending on the type of equipment.
Symbols used in the Operating Instructions
12
2 SYMBOLS USED IN THE OPERATING INSTRUCTIONS
2.1 Hazard classes
The following symbols are used in the Operating Instructions for particularly im-
portant information:
DANGER
Denotes an imminent hazard with high risk, which will result in
death or severe physical injury, if not avoided.
WARNING
Denotes a possible hazard with medium risk, which could result in
death or severe physical injury, if not avoided.
CAUTION
Denotes a low-risk hazard, which could cause light or medium
physical injury or property damage, if not avoided.
2.2 Information
Denotes special user tips and other particularly useful or important
information for operation and efficient utilisation.
2.3 Environmental protection
Indication of special recycling and environmental protection
measures.
Symbols used in the Operating Instructions
13
2.4 Indication of passages
The following symbols are used for particular passages in the operating instruc-
tions:
Indicates work steps
Indicates enumerations
Safety measures and precautions
14
3 SAFETY MEASURES AND PRECAUTIONS
General safety instructions for the operator are specified in the chapter entitled
«Safety measures and precautions». At the start of some main chapters the safety
instructions, which refer to all work to be carried out in this chapter, are listed to-
gether. Each safety-relevant work step includes other safety instructions specific
to the work step.
3.1 Target group
These operating instructions are restricted exclusively to the use of the device by
trained technicians and instructed persons.
3.2 Intended use
The device is manufactured in accordance with state-of-the-art standards and the
recognised safety rules. However, the use of the device may result in a risk to life
and limb of the user or third parties, or cause damage to the device and other ma-
terial property. The device may be operated in a technically perfect condition only,
in accordance with its designated use and by safety-conscious persons in compli-
ance with the operating instructions.
Intended use also includes:
compliance with the operating instructions and implementation of the work
steps indicated in the operating instructions,
compliance with the safety and warning signs on the device,
observance of the power limits of the tractor and device,
observance of all maintenance specifications and additional checks,
the use of original spare parts,
the use of the listed auxiliary and operating materials as well as their environ-
mentally friendly disposal.
Safe operation is not guaranteed unless all instructions, settings and power limits
applicable to the device are observed.
The machine is only suitable for the usual agricultural use.
Handing over the device
15
4 HANDING OVER THE DEVICE
As soon as the device is delivered, ensure that it corresponds with the order
package.
Also check the type and completeness of any supplied accessories.
When the device is handed over, your dealer will explain how it works.
As soon as trhe device is handed over, familiarise yourself with the device and
its functions.
4.1 Disposal
Metal and plastic components must be recycled.
When disposing of the device, ensure that the individual components
as well as the auxiliary and operating materials are disposed of in an
environmentally friendly manner.
Preparations on the tractor
16
5 PREPARATIONS ON THE TRACTOR
5.1 General
The EcoSpray operating terminal is used to control the job computer of an imple-
ment.
Various functions of an implement can be controlled with the operating terminal
and the job computer of the implement.
The power supply of the
job computer is provided via a 3-pin plug from the tractor,
and the power supply to the EcoSpray operating terminal is provided via the
CAN connector.
5.2 Connections on the operating terminal
The operating terminal has the following
connections:
Pressure compensation element [must
not be opened]
LIN OUT [Output]
Signal socket
CAN
CAUTION
Never open the pressure compensation element
The pressure compensation element must never be opened.
Opening the pressure compensation element will cause severe or
irreparable damage to the operating terminal.
Pressure compensation
element
CAN
LIN OUT
Signal socket
Preparations on the tractor
17
The following cables can be connected to the signal socket:
Speed sensor set
Radar or universal joint adapter cable
5.3 Socket
A 3-pin socket according to DIN 9680 must
be available on the tractor for the power
supply.
If necessary, the optional battery connec-
tion cable can be connected directly to the
battery of the tractor.
5.4 Operating voltage and fuses
An operating voltage of 12 volts, with a tolerance range of between 10 and 15
volts is provided for the electronic control unit.
Voltage levels which are too low or too high will lead to malfunctions and may de-
stroy the electronic equipment. In addition, the power supply must be provided
with at least a 25 A fuse.
The electronic control unit has an operating terminal and a job computer. The op-
erating terminal must be installed in the cab of the tractor within reach and in view
of the driver. The job computer is located on the implement.
The operating terminal must be disconnected from the power supply:
after work with the implement is finished,
before the implement is parked for an extended period.
Preparations on the operating terminal
18
6 PREPARATIONS ON THE OPERATING TERMINAL
6.1 Segment box
The segment box has the following con-
nections:
LIN OUT [Output]
LIN IN [Input]
The segment box must be connected to the Ecospray operating terminal as fol-
lows:
Switch off the Ecospray operating termi-
nal.
Connect the cable to the LIN IN connec-
tion on the segment box.
Connect the cable to the LIN OUT con-
nection on the Ecospray operating ter-
minal.
LIN IN
LIN OUT
LIN IN
LIN OUT
Preparations on the operating terminal
19
6.2 Joystick box
The joystick box has the following connec-
tions:
LIN OUT [Output]
LIN IN [Input]
The joystick box must be connected to the Ecospray operating terminal as follows:
Switch off the Ecospray operating termi-
nal.
Connect the cable to the LIN IN connec-
tion on the joystick box.
Connect the cable to the LIN OUT con-
nection on the Ecospray operating ter-
minal.
6.3 Matrix operating terminal
6.3.1 Connections
The matrix operating terminal has the fol-
lowing connections, amongst others:
GPS antenna
Speed signal
CAN BUS/POWER
Camera
LIN OUT
LIN IN
LIN IN
LIN OUT
GPS antenna
Speed signal
Camera
CAN BUS/POWER
Preparations on the operating terminal
20
The matrix operating terminal must be connected to the job computer of the im-
plement and the Ecospray operating terminal as follows:
Switch off the Ecospray operating termi-
nal.
Connect connection S of the cable to the
job computer of the implement.
Connect connection T of the cable to the
CAN connection on the Ecospray oper-
ating terminal.
Connect connection M of the cable to
the CAN BUS / POWER connection on
the matrix operating terminal.
Connect the GPS antenna to the GPS
antenna connection on the matrix oper-
ating terminal.
6.3.2
Connection
Connection
Connection
CAN
Speed signal
GPS an-
tenna
CAN BUS/POWER
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