Lenovo motorola Moto X Pure Edition Installation and operating manual

Moto X Pure Edition /
Moto X Style
Moto X Pure Edition / Moto X Style
Level 2 – Service and Repair Manual

Moto X Pure Edition / Moto X Style
Level 2 – Service and Repair Manual
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REVISION HISTORY
Revision
Date
Notes
1
08/25/2015
Initial release.

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Level 2 – Service and Repair Manual
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TABLE OF CONTENTS
Revision History ............................................................................................................................................................2
List of Tables.................................................................................................................................................................5
Table of Figures ............................................................................................................................................................5
Safety Information ........................................................................................................................................................6
Cautions and Warnings .................................................................................................................................................6
Battery Safety Guidelines ..............................................................................................................................................6
Introduction...................................................................................................................................................................7
External Views ..............................................................................................................................................................7
PSCD Gaps....................................................................................................................................................................9
Exploded Views...........................................................................................................................................................16
Disassembly and Recovery ........................................................................................................................................21
Disassembly and Recovery Map..................................................................................................................................21
Tools Required for Disassembly ..................................................................................................................................22
SIM/SD Tray Removal .................................................................................................................................................23
Water Detection Label Inspection ................................................................................................................................24
Rear Inlay Removal .....................................................................................................................................................25
Rear-Facing Imager Bezel Removal.............................................................................................................................27
Battery Disconnection .................................................................................................................................................28
Side-Key Flex Disconnection .......................................................................................................................................29
Side Key Removal and Assembly.................................................................................................................................30
Side Key Removal.................................................................................................................................................................................................30
Side Key Assembly ...............................................................................................................................................................................................32
Bridge Flex Removal ...................................................................................................................................................34
Rear Housing Removal ................................................................................................................................................36
Battery Removal..........................................................................................................................................................38
Side-Key Flex Removal................................................................................................................................................40
Headset Jack Removal................................................................................................................................................41
Rear-Facing Imager Lens Removal..............................................................................................................................42
Front-Facing Imager Removal .....................................................................................................................................43
Rear-Facing Imager Removal ......................................................................................................................................44
Earpiece Speaker Removal.......................................................................................................................................... 45
Loudspeaker Removal.................................................................................................................................................46
Loudspeaker Pad Removal ..........................................................................................................................................47
USB Grommet Removal...............................................................................................................................................48
PCB Removal ..............................................................................................................................................................49
Thermal Spreader, Copper Tape, and IC Shield Removal .............................................................................................52
Proximity Grommet Removal .......................................................................................................................................54

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IR LED Grommet Removal ...........................................................................................................................................55
Microphone Gasket Removal.......................................................................................................................................56
Main-Microphone Grommet Removal ..........................................................................................................................57
Audio Gasket Removal ................................................................................................................................................58
Parts Refresh ..............................................................................................................................................................59
Tools Required for Parts Refresh .................................................................................................................................59
PCB Cleaning ..............................................................................................................................................................60
Battery Cleaning..........................................................................................................................................................61
Rear Housing Cleaning ................................................................................................................................................63
Assembly.....................................................................................................................................................................64
Assembly Map ............................................................................................................................................................64
Tools Required for Assembly.......................................................................................................................................65
Audio Gasket Assembly............................................................................................................................................... 67
Main-Microphone Grommet Assembly.........................................................................................................................68
Microphone Gasket Assembly .....................................................................................................................................69
Thermal Spreader, Copper Tape, and IC Shield Assembly............................................................................................70
Loudspeaker Pad Assembly ........................................................................................................................................73
Loudspeaker Assembly ...............................................................................................................................................74
Earpiece Speaker Assembly ........................................................................................................................................76
IR LED Grommet Assembly..........................................................................................................................................78
Proximity Grommet Assembly .....................................................................................................................................80
USB Grommet Assembly .............................................................................................................................................81
PCB Assembly.............................................................................................................................................................83
Rear-Facing Imager Assembly.....................................................................................................................................86
Front-Facing Imager Assembly....................................................................................................................................88
Headset Jack Assembly ..............................................................................................................................................90
Side-Key Flex Assembly..............................................................................................................................................92
Battery Adhesive Assembly .........................................................................................................................................94
Battery Assembly ........................................................................................................................................................97
Rear Housing Assembly.............................................................................................................................................101
Bridge Flex Assembly................................................................................................................................................ 104
Battery Connection....................................................................................................................................................106
Rear-Facing Imager Lens Assembly ..........................................................................................................................107
Rear Inlay Assembly..................................................................................................................................................108
SIM/SD Tray Assembly..............................................................................................................................................113
Audio Bezel Assembly ...............................................................................................................................................115

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LIST OF TABLES
Table 1. External Views Parts List ...................................................................................................................................8
Table 2. PSCD Gap Measurements................................................................................................................................15
Table 3. Exploded View Parts List..................................................................................................................................16
Table 4. Subassembly Exploded View Parts List ............................................................................................................19
TABLE OF FIGURES
Figure 1. External Views..................................................................................................................................................7
Figure 2. PSCD Front View ..............................................................................................................................................9
Figure 3. PSCD Rear View .............................................................................................................................................10
Figure 4. PSCD Side View .............................................................................................................................................11
Figure 5. PSCD Top View ..............................................................................................................................................12
Figure 6. PSCD Display Alignment.................................................................................................................................13
Figure 7. PSCD Front Imager Alignment ........................................................................................................................14
Figure 8. PSCD Lens Bow .............................................................................................................................................14
Figure 9. Assembly Exploded View................................................................................................................................16
Figure 10. Subassembly Exploded View ........................................................................................................................19

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SAFETY INFORMATION
Cautions and Warnings
Electrostatic Discharge
The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap
when working with internal components.
Battery Safety Guidelines
Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped
to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
•Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout
assembly.
•Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that
will contact the Battery are free of foreign material.
•Ensure screws and screwdrivers do not contact the Battery.
•Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.

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INTRODUCTION
External Views
Figure 1. External Views

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Table 1. External Views Parts List
Reference #
Description
1
Earpiece Speaker
2
Front-Facing Imager
3
Main Display
4
Power Key
5
Volume Key
6
Rear-Facing Imager
7
Rear-Facing Imager Deco Ring
8
Rear Inlay
9
Flash
10
Motorola Logo
11
USB
12
Headset Jack
13
SIM/SD Tray
14
Secondary Microphone
15
Loudspeaker

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PSCD Gaps
All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval
from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must
not be used at an angle as they will give false-positive results.
Figure 2. PSCD Front View

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Figure 3. PSCD Rear View

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Figure 4. PSCD Side View

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Figure 5. PSCD Top View

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Figure 6. PSCD Display Alignment

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Figure 7. PSCD Front Imager Alignment
Figure 8. PSCD Lens Bow

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Table 2. PSCD Gap Measurements
Reference #
Description
1
Front Housing to Main Lens Perimeter
2
Main Lens to Front Flash Lens
3
Step Main Lens to Top AudioDeco (Left)
Step Main Lens to Bottom Audio Deco (Left)
4
Step Main Lens to Top AudioDeco (Right)
Step Main Lens to Bottom Audio Deco (Right)
5
Camera Lens to Rear Deco Perimeter
6
Rear Deco to Flash Lens Perimeter
7
Rear Inlay to Rear Deco Perimeter
8
Power Key to Endo Rear Housing
9
Side Key to Endo Rear Housing
10
Main Imager Center to Artwork Center on Lens
11
M Logo (Tips of M-Logo) to Side of Endo Rear Housing Rotation
12
Rear Inlay to Endo Rear Housing
13
Front Housing to Endo Rear Housing (Top)
14
SIM Door to Endo Rear Housing
15
Front Housing to Endo Rear Housing (Bottom)
16
Front Housing to Endo Rear Housing (Sides)
17
Endo Rear Housing to Side Key (Z)
18
Endo Rear Housing to Side Key (Y)
19
Endo Rear Housing to PowerKey (Z)
20
Endo Rear Housing to PowerKey (Y)
21
Front Housing to Endo Rear Housing
22
Endo Rear Housing to SIM/SD Tray
23
Rear Inlay to Endo Rear Housing
24
Rear Inlay to Rear Deco
25
Rear Deco to Flash Lens
26
Lens View Area to Display Active Area (X1-X2)
27
Lens View Area to Display Active Area (Y1-Y2)
28
Front Imager Center to Main Lens Artwork Center
29
Front Imager Edge to Front Imager Gasket Edge
30
Display Lens toGranite Surface

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Exploded Views
Figure 9. Assembly Exploded View
Table 3. Exploded View Parts List
Reference #
Description
Recovery Part
1
BEZEL,AUDIO DECO,DTG(DARK TI GRAY),CLARK
BEZEL,AUDIO DECO,SILVER,CLARK
BEZEL,AUDIO DECO,CHAMPAGNE,CLARK
NO
2
ASSY,HSG,FRNT,LENS,BLK,CLARK
ASSY,HSG,FRNT,LENS,WHITE,CLARK
YES
3
GROM,PROXIMITY
NO
4
SEAL,IR LED
NO
5
TAPE,THRM SPREADER,SHIELDS
NO
6
ASSY,PWA,MN,ATT,32GB,X+2, KIT
ASSY,PWA,MN,X+2,VZW,32GB,KIT
ASSY,PWA,MN,X+2,EMEA,32GB,KIT
ASSY,PWA,MN,ATT,64GB,X+2, KIT
ASSY,PWA,MN,ROW,16GB,X+2, KIT
YES
7
ASSY,FLXCKT,FRONT 5MP IMAGER FLX
YES

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Reference #
Description
Recovery Part
8
ASSY,SIM TRAY, DARK, DS
ASSY,SIM TRAY, LIGHT, DS
ASSY,SIM TRAY,CHAMPAGNE, DS
ASSY,SIM TRAY,DARK,SINGLE
ASSY,SIM TRAY,LIGHT,SINGLE
ASSY,SIM TRAY,CHAMPAGNE,SINGLE
ASSY,SIM TRAY,DARK,WITH LSR BR ONLY
ASSY,SIM TRAY,LIGHT,WITH LSR BR ONLY
YES
9
TRANSDUCER,OTHR,2.2V,AAC W/ ADHES W/ LINER
NO
10
GROM,MIC4 SEAL
NO
11
SCRN,MESH,PAD,MIC1
NO
12
ASSY,MIC3 GROM
NO
13
ASSY,FLXCKT,MODULE, 21MP, RF IMAGER
YES
14
TRANSDUCER,OTHR,2.2V,AAC W/ ADHES W/ LINER
NO
15
SCREW,M1.4,ENDO,X+1
NO
16
TAPE,COPPER,CLARK
NO
17
SHLD,MSM CVR
NO
18
PAD,SPKR SUPPORT,BOTTOM, CLARK
NO
19
HEAT SPREADER,THERMAL, MN PCB
NO
20
ASSY,BAT,FX30,LI POLYMER,LG CHEM,TYP3000 MAH
YES
21
TAPE,INSULATION BAT
NO
22
GROMMET,HSJ,CLARK
NO
23
CONN,JACK,HEADSET,3.5 MM DIA
YES
24
ASSY,HSG,REAR,INNER,DARK,CLARK
ASSY,HSG,REAR,INNER,WHITE,CLARK
ASSY,HSG,REAR,INNER,CHAMPAGNE,CLARK
ASSY,HSG,REAR,INNER,BLACK,WITH LSR BR ONLY
ASSY,HSG,REAR,INNER,WHITE,WITH LSR BR ONLY
YES
25
ASSEMBLY,LENS,REAR IMAGER,CLARK
NO
26
ASSY,FLXCKT,FLSH REAR
NO
27
ASSY,GROMMET,BRIDGE,FLEX,CLARK
YES
28
SPRT,BAT CONNECTOR,CLARK
YES
29
SCREW,M1.4,ENDO,X+1
NO
30
ASSY,CAMERA,CLUSTER,CLARK,SILVER
ASSY,CAMERA,CLUSTER,CLARK,CHAMPAGNE
NO
31
DIE CUT,ADHES,REAR INLAY,BORDER,CLARK
DIE CUT,ADHES,WD REAR INLAY,CLARK
NO

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Reference #
Description
Recovery Part
32
ASSY,HSG,REAR,INLAY,SF,BLACK
ASSY,HSG,REAR,INLAY,CSR,CHALK
ASSY,HSG,REAR,WD INLAY,BAMBOO,CLARK
ASSY,HSG,REAR,WD INLAY,WALNUT,CLARK
NO

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Figure 10. Subassembly Exploded View
Table 4. Subassembly Exploded View Parts List
Reference #
Description
Recovery Part
1.1
SCRN,MESH,EARPIECE,TOP,75,CLARK
NO
1.2
SCRN,MESH,EARPIECE,BOTTOM,CLARK
NO
3.1
ADHESIVE,BATTERY,CLARK
NO
3.2
CONN,JACK,HEADSET,3.5 MM DIA
YES
3.3
DIE CUT,ADHES,HSJ,CLARK
NO
3.4
GROMMET,HSJ,CLARK
NO
3.5
SCREEN,MESH,PAD,MIC2
NO
3.6
PAD,SPEAKER SUPPORT,CLARK
NO
3.7
ASSY,FLEX,VOLUME KEY,CLARK
NO
3.8
ADHESIVE,ENDO PARTING,RIGHT,CLARK
NO
3.9
ADHESIVE,ENDO PARTING,LEFT,CLARK
NO
3.10
ASSEMBLY,LENS,REAR IMAGER,CLARK
NO
3.11
KEY,PWR,METAL,CLARK
YES
3.12
KEY,VOL,METAL,CLARK
YES
3.13
SPRT,METAL,HOLDER,VOL KEY,CLARK
YES

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Reference #
Description
Recovery Part
3.14
SCREW,M1.4,FPR,VOLUME KEY
NO
3.15
MIC,MESH,ASSY,CLARK
NO