Leviton Z-MAX r24sd User manual

Limited Warranty
LEVITON LIGHTING CONTROL DIVISION of Leviton
Manufacturing Co Inc. warrants its Dimmer Systems and
Controls to be free of material and workmanship defects
for a period of two years after system acceptance or 26
months after shipment, whichever comes first. The Z-MAX
Relay cards are covered for a period of Ten (10) years.
Lighting fixtures manufactured by Leviton are covered for a
period of one year. This Warranty is limited to repair or
replacement of defective equipment returned Freight Pre-
Paid to Leviton Lighting Control Division at 20497 SW
Teton Ave., Tualatin, Oregon 97062, USA. User shall call
1-800-959-6004 and request a return authorization number
to mark on the outside of the returning carton, to assure
that the returned material will be properly received at
Leviton. All equipment shipped back to Leviton must be
carefully and properly packed to avoid shipping damage.
Replacements or repaired equipment will be returned to
sender freight prepaid, F.O.B. factory. Leviton is not
responsible for removing or replacing equipment on the job
site, and will not honor charges for such work. Leviton will
not be responsible for any loss of use time or subsequent
damages should any of the equipment fail during the war-
ranty period, but agrees only to repair or replace defective
equipment returned to its plant in Tualatin, Oregon. This
Warranty is void on any product that has been improperly
installed, overloaded, short circuited, abused, or altered in
any manner. Neither the seller nor Leviton shall be liable
for any injury, loss or damage, direct or consequential aris-
ing out of the use of or inability to use the equipment. This
Warranty does not cover lamps, ballasts, and other equip-
ment which is supplied or warranted directly to the user by
their manufacturer. Leviton makes no warranty as to the
Fitness for Purpose or other implied Warranties.
For Technical Assistance Call:
1-800-959-6004
www.colortran.com
www.leviton.com
Introduction
12
56
For best results using the Z-MAX Digital Switches,
Follow these recommendations:
1. Plan the system before beginning the installation.
2. Terminate the wiring.
3. Test the wiring.
4. Connect relay cabinets.
5. Check Voltages.
6. Power up the Stations.
7. Program each Station.
Assign unique network ID numbers to stations.
Check the proper operation of each station as it is
installed when multiple stations are involved.
8. Install all Stations.
Note: If the lighting control fails or becomes sporadic,
first check the wiring or network ID.
1. To be installed and/or used in accordance with
appropriate electrical codes and regulations.
2. To be installed by a qualified Electrician.
3. DO NOT CONNECT line voltage wires to low volt-
age terminals.
4. For the best lamp life, lamp manufacturers recom-
mend their fluorescent lamps should be operated at
full brightness for a minimum of 100 hours before dim-
ming is permitted. For best results, lamp brands and
types should not be intermixed on a circuit.
5. Disconnect power when servicing the relay, switch,
dimmer, fixture or when changing lamps.
6. Indoor use only.
7. TO AVOID FIRE, SHOCK OR DEATH: TURN OFF
POWER AT MAIN CIRCUIT BREAKER OR FUSE
AND TEST THAT THE POWER IS OFF BEFORE
WIRING!
Warnings
Terminating the Wiring
Luma-Net® III
Control Stations can be located up to 2000 ft. from
the dimming cabinet. Luma-Net® is wired Daisy
Chained, station to station. For applications where
runs become too long, or a star configuration is
desired, a Hub can be used.
The cable should not pass near any source of electri-
cal noise such as fluorescent circuits or motor wiring.
Avoid close proximity to any AC wiring
All control/power wiring must be in conduit.
Luma-Net® Wire Recommendations
1. Use RS485 compatible cable for communications.
It is recommended that a cable with 2 Twisted Pair,
24 AWG (min.), stranded conductors be used. The
spare pair is for future uses.
2. Capacitance of wire shall be 15pF/ft. or less.
3. Normal Impedance of wire shall be between 100-
120 ohms.
4. Drain/Shields to be tied together, insulated and
grounded at one point only.
We strongly recommend the use of either Belden
9829, Belden 8102 or Belden 9729 for the Luma-
Net® wire runs.
5. A second pair of stranded wire is required for the
power.
Dimmer or
Relay Cabinet
Equiped with
Luma-Net
Entry Station
Control Station
Luma-Net Hub
Dimmer or
Relay Cabinet
Equiped with
Luma-Net
Entry Station
Control Station
Control Station
Entry Station
Note: Relay or Dimmer cabinet can be in the
middle of a daisy chain
Dimmer or
Relay Cabinet
Equiped with
Luma-Net
If a remote DC power supply is used and you have multi-
ple Luma-Net® runs, all DC common wires must be
joined at the power supply.
At the last control station or relay cabinet on both ends of
run, a small jumper wire must be run from the terminal
labeled “Rem-” to the terminal marked “Term” on that last
station. This jumper wire properly terminates the digital
communications lines at both ends of the line.
Power Consumption:
• Input power: 24 VDC
• Consumption:
Zone7
Zone6
Zone4
Zone5
Zone6
Zone2
Zone3
Zone1
Zone5
Zone3
Zone4
Zone1
Zone2
Zone4
Zone3
Zone8
Zone2
Zone1 Zone5
Zone5 Zone10
Zone6
Zone7
Zone8
Zone9Zone4
Zone3
Zone2
Zone1
ZMDSW-Ø6W
Zone3
Zone2
ZMDSW-Ø2W
ZMDSW-Ø8W
ZMDSW-Ø3W
ZMDSW-Ø5W
ZMDSW-Ø4W
ZMDSW-1ØW
ON/OFF
Zone2
Zone1
Zone3
Zone2
Zone1
Zone4
Zone1
ZMDSW-Ø1W
Z-MAX Digital
Switches
34
LIT-ZMAX0-DSW
Rev A 8/16/2004
Z-MAX Digital Switches operate at 24VDC.
For runs shorter than 1,000 feet, you can use
the second pair of wires in the Belden cable
for the power wires.
All control wiring is Class 2
Wire the Phoenix/Luma-Net Connector
1. Connect leads per wiring diagram as illustrated on page
7 and 8.
2. Twist strands of each lead tightly (making sure that
there are no stray strands) and push firmly into appropri-
ate plug connector location.
3. Tighten the screws on the plug connector-making sure
that no bare conductor is showing.
4. Tie the Drain/Shield wires together and insulate using a
small piece of heat shrink tubing.
5. Install termination jumpers as required. Remember a
termination jumper is required at the two ends of the
Luma-Net® run.
Station
Unit Load Consumption @
24Vdc
1 Unit Load = 25mA
1 Button 0.6
2 Button 0.8
3 Button 1.0
4 Button 1.1
5 Button 1.3
6 Button 1.0
8 Button 1.1
10 Button 1.3

Every station needs to be given a unique address
between 1 and 127. If a station address is set to Zero
it will not participate on the network. You use the
address switch to set station address.
The switch is set to the binary representation of the ID
number. The binary 1’s column is left-most (lever
labeled “1”).
The switch levers are numbered 1-8, these represent
the following:
Lever=Value
1=1 2=2
3=4 4=8
5=16 6=32
7=64 8= Not Used- Must be OFF
Add the value of each lever in the “ON” position to
determine the ID number (decimal form).
For example:
To set the address to 39, the following switches need
to be in the “ON” position:
1, 2,3,6 = 1+2+4+32=39
Station Addressing - General
Ground Shield
at one point only!
Terminate Luma-Net in
these locations
Dimmer or
Relay Cabinet
Equiped with
Luma-Net
Termination Jumper Locations
Testing the Wiring
To assure problem-free start-up, it is important to check
the system wiring, prior to hooking up any control sta-
tions, for proper connections, shorts and opens.
The following procedure is recommended:
Step 1: Test the following wire pairs for shorts at each
station location, using an ohmmeter or other continuity
tester.
1-2 Open
2-3 Open
3-4 Open
Step 2: Repair any short circuits before continuing.
Step 3: Install wire jumpers, one pair at a time (not
supplied) to the Luma-Net Connector on either end of
the cable run between pins 1-2, then 2-3, then 3-4.
Step4: Retest each of the following wire pairs at each
connector:
1-2 Short
2-3 Short
3-4 Short
Step 5: Make any necessary repairs and remove wire
jumpers before continuing.
14
O N
1 2 3 4 5 6 7 8
O
F
F
1 + 2 + 4 + 8 + 16 + 32 +64 + 128
Net ID
(Line indicates the silkscreen under the dipswitch)
78 9
Securely mount the entry station using the screws pro-
vided.
If you are using a screwless snap on plate, remove the
center tabs of the strap as shown in the figure.
13
6. Take your finger off of the “Init Button”
7. Now unplug the unit to end the Slave Node ID config-
uration programming
8. With the station unplugged, set the DIP switches to
the desired ID number for this particular remote station
(every station on the network must have its own unique
station number between 1-127).
9. Power up the station by plugging it back in, and it
should be ready to operate normally. When the station
first powers up under operating conditions, all of the
Green LED's flash on momentarily and then go off; and
the back Red LED flashes rapidly until the Luma-Net®
network becomes stable/operational at which point the
back Red LED flashes on/off briefly about once per sec-
ond...sort of a heart beat/normal operation indication.
10. If you’ve made an error in programming the station’s
own ID or the Slave ID, the station will flash error codes
on all of the LED's (both front panel and back). The fol-
lowing Error Codes are observable. The pattern is
blinked and then repeated after a pause.
a. 1 blink of all LED's= Station Net ID is zero
or too high
b. 2 blinks of all LED's= Slave ID is zero
or too high (out of range)
c. 3 blinks of all LED's= Both Station Net ID
and Slave ID are the same
11. To reprogram the station back to a Master, unplug the
connector, set the dip switch to the desired network id
and follow steps 2-7.
Programming/Operation
Remove the center tab from
top and bottom of strap prior
to installation of Snap on Plate
Std.3 1/2" back box
Use Steel City #GW135G
or Raco 695. By E.C.
Snap on Plate
Assigning the Station Address
12
All programming of the Z-MAX digital switches are
done at the relay cabinet. Please refer to LIT-
ZMAXN-000 for the remainder of the setup and pro-
gramming.
Determine the stations address and set it on the back of
the unit.
If there is only one unit in the room or space controlling
the same loads, proceed to the Installation Step.
Multiple Z-MAX digital switches can be slaved back to a
Z-MAX digital switch, thus mimicking a 3 way or 4 way
application and only having to program one switch input
at the relay panel. In this case, follow these steps:
To set the remote identification number, and slave it
to a master Z-MAX Digital Switch:
1. With the station unplugged, set the remote slave sta-
tion’s DIP switches to the address of the master switch
that it is to be slaved with.
2. With the station unplugged, press and hold the
UPPER most LEFT button. This “Init Button” must be
continuously held during the next few steps.
3. While holding the button down, power up the station
by plugging it back in.
4. The Green front panel LED's remain dark (Off), while
the Red LED on the back turns On. The Red LED
remains On while the unit waits for 10 seconds.
5. The station will indicate that the ID has been
saved/recorded by the Green front panel LED's blinking
twice and the back Red LED turning Off, then On, then
Off again.
REM+
REM -
COM
TERM
LOCK
+V
1
2
3 4 5
6
Drain/Shield - Insulated and tied together
(Ground at one point only-
probably an end)
56
1
234
Phoenix/Luma-Net
Connector
Install termination jumper
if last station on a run
Wiring for Runs shorter than 1000. feet
10
Installation
11
REM+
REM -
COM
TERM
LOCK
+V
1
2
3 4 5
6
Up to 1 #12AWG
2#12AWG
2#12AWG
Up to 1 #12AWG
Drain/Shield - Insulated and tied together
(Ground at one point only-
probably an end)
Red (+V )
Black (Common)
56
1
234
Phoenix/Luma-Net
Connector
Install termination jumper
if last station on a run
Luma-Net® Wire Connections
for runs longer than 1,000 ft