Lewmar Concept 3 Quick start guide

Lewmar 3 & 5 Button Wireless Remote Control
66300103 Issue 1
GB
Owner’s Installation
WARNING! This manual forms
part of the product and MUST
BE kept with boat documents.
To the best of our knowledge, the
information in this manual was correct
when it went to press. However,
Lewmar cannot accept liability for
any inaccuracies or omissions it may
contain. In addition, our policy of
continuous product improvement may
change specifications without notice.
As a result, Lewmar cannot accept
liability for any differences between
the product and the manual.
Thank you for purchasing a Lewmar
Wireless remote control kit.
• Simple to Install in new installations
and retro-fit.
• Compatible with all Windlasses
operated by a contactor.
• Compatible with TT Thruster
installations.
• Watertight key-fob Transmitter unit
• Control from multiple transmitter
units.
1.1 Product support
Lewmar products are supported by a
worldwide network of distributors and
Authorised Service Representatives. If
you encounter any difficulties with this
product, please contact your national
distributor, oryour local Lewmar
dealer.
1.2 CE & FCC Approvals
For CE approval certificates contact
Lewmar.
This device complies with part 15 of
the FCC Rules. Operation is subject to
the following two conditions:
1. This device may not cause harmful
interference.
2. This device must accept any
interference received, including
interference that may cause
undesired operation.
1.3 Important information
about this manual
Throughout this manual, you will see
safety and product damage warnings.
You must follow these warnings
carefully to avoid possible injury or
damage.
The type of warnings, what they look
like, and how they are used in this
manual are explained as follows:
WARNING! This is a warning against
anything which may cause injury to
people if the warning is ignored. You
are informed about what you must or
must not do in order to reduce the
risk of injury to yourself and others.
SAFETY SYMBOL. When you see
the safety symbol it means:
“Do not...”; “Do not do this”;
or “Do not let this happen”.
1. Introduction
WARNING!
IMPORTANT: Read these notes
before continuing.
2.1 Wireless remote general
Please ensure that you thoroughly
understand the operation and safety
requirements of the wireless remote
control system and the units operated
before commencing the installation.
Windlasses and Thrusters are powerful
devices. Accidental or improper
operation can cause personal injury or
damage to boat and property.
Please read the following precautions
to limit the risk of accidental operation.
• The operator should always have
a clear view of the windlass when
operating.
• Insure all people on board are a safe
distance from the Windlass, rode
and anchor before operating.
• The wireless transmitter should
be kept in its cradle or other
protected place when not in use. The
transmitter should never be placed
in a pocket or other location where
accidental unintended operation is
possible.
• Windlass and Thruster system
should always be switched off at the
breaker panel or isolator when not in
use to prevent unintended operation.
• Do not operate if under the influence
of drugs or alcohol.
• Consult your Windlass and Thruster
manual for other operational
precautions.
DO NOT use the wireless remote
control system for any other purpose
than those described in this manual.
2. Safety Notices

3.1 Basic requirements
Each installation requires:
TRANSMITTER AND RECEIVER
The following tools:
• Power drill with 2mm (5/64”) drill
• Pozidriv screwdriver
WIRING
• Crimping Pliers/Wire Stripper
• Suitable electrical cable and crimp
terminals
3.2 Components
• NOTE: Wireless remote will only work
with Lewmar products fitted with a
contactor.
1. 68000968 - 5 button wireless
remote kit
• 4 channel radio control unit supplied
pre-programmed to the receiver
unit.
• Transmitter supplied with 2 x 1.5V
AAA alkaline batteries.
• Adhesive labels for thruster or
windlass function.
• Support kit for transmitter.
• 2 x 3.5 x 13mm screws.
• Instruction manual.
2. 68000967 - 3 button wireless
remote kit
• 2 channel radio control unit supplied
pre-programmed to the receiver
unit.
• Transmitter supplied with 2 x 1.5V
AAA alkaline batteries.
• Support kit for transmitter.
• 2 x 3.5 x 13mm screws.
• Instruction manual.
3. Remote antenna kit
• 68000969 - Antenna with 10m
cable.
Spare Transmitters
• 3 buttons - 68001005
• 5 buttons - 68001006
3. Installation
LINE OUT 1 OUT 2 OUT 3 OUT 4
WINDLASS/THRUSTER RECEIVER 433.92 MHz
PROG.
ON ON
3.2-1
LINE OUT 1 OUT 2 OUT 3 OUT 4
WINDLASS/THRUSTER RECEIVER 433.92 MHz
PROG.
ON
3.2-2 3.2-3

3. Installation
3.3 Locating receiver
WARNING! Disconnect or isolate
the battery before installation.
In both windlass and thruster installations,
it is recommended that the wireless control
system is not the sole control medium for
each product. The windlass should also
have deck/rocker switches installed as per
windlass installation manual. The thruster
should also have at least one TT control
panel installed as per Thruster installation
manual.
1. Position the receiver with the
following precautions:
• In a dry, accessible location.
• As high up in the vessel as possible.
• As far as possible from large
metal masses, electrical motors or
windlass.
• At least 1m (3ft) away from
electrical wiring, navigational and
radio equipment.
3.4 Connecting the optional
external antenna
• Position the antenna in a suitable
location on the vessel with the same
precautions as the receiver.
1. Open the receiver and remove the
internal antenna from the terminal
board.
2. Run the cable in the same space as
the internal antenna and connect to
terminal box:
• Cable radio signal wire to ANT.
• Cable shield to GND.
LINE
OUT 1
OUT 2
OUT 3
OUT 4
WINDLASS/THRUSTER
RECEIVER 433.92 MHz
PROG.
3.4-1
GND
ANT
3.4-2
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92MHz
PROG.
LINE
OUT1
OUT2
OUT3
OUT4
WINDLASS/THRUSTER
RECEIVER433.92 MHz
PROG.
Min. 1m (3ft) Min. 1m (3ft)
3.3-1

4.1 Electric cable selection
Lewmar recommends the installer
source and install cable that meets
the requirements of the standards and
regulations relevant to the installation
and codes of practice.
4.2 Receiver wiring diagram
WARNING! Connect only
to a DC power supply
1. Figure 4.2-1 shows a typical
installation wiring diagram.
2. Receiver is supplied with 2 or 4 relay
outputs with one or two common
contacts. Common contact must be
connected to positive or negative
pole, according to the polarity of the
load connected.
• To avoid an overload due to short
circuit a 3A fuse must be fitted.
4. Electrical Wiring
OUT 4 ON OUT 2
ON OUT 1 OUT 2
OUT 3 OUT 1
1
2
3
4
5
6
7
8
OUT 1
OUT 2
OUT 3
OUT 4
OUT 1
+/–Vcom
OUT 2
OUT 3
OUT 4
A2
A1
C01
B2
B3
B1
B4
C02
Battery
10–31 Vdc 3 A
+/–Vcom
4 Channel
2 Channel
Connections
Receiver
4.2-1 Receiver /
Transmitter Supply Frequency Protection
Rating Operating Temperature Maximum Load 10 - 30 V DC
2 & 4 Channel 10 to 30 Vdc 433.92 MHz IP65 0 to +70 °C
32 to 158 °F
3 A
68001005
68001006 2 x 1.5 V AAA Alkaline 433.92 MHz IP66 -

WARNING! Operate equipment
only when in direct sight.
WARNING! Trapping, crushing
or entanglement danger
whilst operating windlass
manually or under power.
5.1 Transmitter function
• NOTE: Transmitters supplied in the
kit are already pre-programmed to
the receivers.
• Press the ON button for 2 seconds,
the LED will light. Release the
button and the LED will blink
slowly indicating the transmitter is
operational but not transmitting a
signal.
• When an operation button is pressed
the LED will blink quickly indicating
it is sending a signal. When released
the LED will blink slowly.
• Transferring from one operating
button to the opposite (UP to DOWN
or LEFT to RIGHT) has a standard
1.5 second delay. Simultaneous use
of NON opposite buttons is allowed
(4 channel unit only).
• The transmitter will switch off
automatically after 2 minutes if not
used.
5.2 Receiver function
• When power is applied, the green
LINE LED lights up. After 1 second
the red PROG LED lights up as well.
• The red PROG LED keeps lit for
15 seconds. This is the time the
receiver is ready to accept a new
transmitter code and memorize it.
• When an operation button on the
transmitter is pressed a yellow OUT
LED on the receiver will light up
corresponding to action requested.
5.3 Programming additional
transmitters to the receiver
• To add a new transmitter to a device
you already use follow these steps:
1. Apply power to receiver, press the
PROG button until the red LED
lights and release, you will have 15
seconds to programme to receiver
2. Press the new transmitter ON button
for 2 seconds until the LED blinks.
3. Press the bottom left (OUT 1) button
and hold.
5. Operation
4. Press the receiver PROG button.
5. Release the button on the
transmitter.
6. If the code has been accepted the
receiver’s red PROG LED will blink 4
times and then turns off to confirm
programming.
7. Check the new transmitter functions
correctly.
• It is possible to store up to 5
transmitters at the same time, when
the memory is full any additional
transmitters will overwrite the first
code the receiver had programmed
in its memory.
5.4 Battery replacement
WARNING! Isolate the
windlass/thruster using
circuit breaker/isolator.
• Unscrew the 6 screws on the
transmitters rear cover and carefully
remove.
• Replace batteries with 2 x 1.5V AAA
Alkaline batteries taking care not to
drop the circuit board and batteries.
Check the batteries polarity match
the + and – markings on the board.
• Reposition the rear cover and screw
tight taking care not to over tighten
the screws.
5.5 Troubleshooting
Windlass/thruster not working.
• Is the transmitter switched?
• Does the transmitter blink when
operation button pressed. If not
change the batteries.
• Move the transmitter closer to the
receiver.
• Check installation.
• Follow troubleshooting instructions
in windlass/thruster manual.
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