LG 37LC5DCB User manual

LCD TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LA64A
MODEL : 37LC5DCB37LC5DCB-UA

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CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ..................................................................................3
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION ...............................................................12
TROUBLE SHOOTING ............................................................................18
BLOCK DIAGRAM...................................................................................24
EXPLODED VIEW .................................................................................. 25
REPLACEMENT PARTS LIST ............................................................... 27
SVC. SHEET ...............................................................................................

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SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩand 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument's
exposed 
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
AC Volt-meter
IMPORTANT SAFETY NOTICE
0.15uF

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CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on
page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Test high voltage only by measuring it with an appropriate high
voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10% (by volume) Acetone and 90% (by
volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily
by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques
should be used to help reduce the incidence of component
damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classified as "anti-static" can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum foil
or comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Otherwise harmless motion such as
the brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity
sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500 F to 600 F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 F to 600 F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the
circuitboard printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 F to 600 F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder flows onto and around both the
component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS

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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the
circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently
prying up on the lead with the soldering iron tip as the solder
melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing the
IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as
possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC
connections).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
copper pattern. Solder the overlapped area and clip off any
excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly
connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.

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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement .
4. General Specification(TV)
No Item Specification Remark
1Receiving System VSB/64 & 256 QAM/ NTSC-M
2Available Channel 1) VHF : 02~13
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
3Input Voltage 1) AC 100 ~ 240V 50/60Hz
4Market NORTH AMERICA
5Screen Size 37, 42 inch Wide
6Aspect Ratio 16:9
7Tuning System FS
8LCD Module LC370WX3-SLD1 LG Philips LCD
LC420WX6-SLD1
9Operating Environment 1) Temp : 0 ~ 40 deg
2) Humidity : ~ 80 %
10 Storage Environment 1) Temp. : -20 ~ 50 deg
2) Humidity : 10 ~ 90 %
1. Application range
This specification is applied to LA64A chassis.
2. Requirement for Test
Testing for standard of each part must be followed in below
condition.
(1) Temperature : 20 ± 5°C
(2) Humidity : 65% ± 10%
(3) Power : Standard input voltage (100-240V~, 50/60Hz)
*Standard Voltage of each products is marked by
models(4) Specification and performance of each parts are
followed each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.
3. Test method
3.1 Performance : LGE TV test method followed
3.2 Demanded other specification
Safety : UL, CSA, IEC Specification
EMC : FCC, ICES, IEC

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5. Chroma & Brightness
No Item Min Typ Max Unit Remark
1White brightness 400 500 cd/m2EZ Picture: Daylight, Color
Temperature: Medium
2Color coordinate RED X 0.602 0.632 0.662 Full Signal Swing
(Default) Y 0.312 0.342 0.372 ± 0.025
GREEN X 0.258 0.288 0.318
Y0.580 0.610 0.640
BLUE X 0.117 0.147 0.177
Y0.035 0.065 0.095
WHITE X 0.246 0.287 0.296
Y0.254 0.289 0.304
3Brightness uniformity 80 % Full white
4Contrast ratio 600:1 800:1 EZ Picture: Daylight, Color
Temperature: Medium
5Color Temperature Standard 8,300 9,300 10,300 oK
Cool 10,000 11,000 12,000 oK
Warm 5,500 6,500 7,500 oK
6. Component Video Input (Y, CB/PB, CR/PR)
No Resolution H-freq(kHz) V-freq.(kHz) Proposed
1720*480 15.73 59.94 SDTV ,DVD 480I
2720*480 15.73 60.00 SDTV ,DVD 480I
3720*480 31.47 59.94 SDTV 480P
4720*480 31.50 60.00 SDTV 480P
51280*720 44.96 59.94 HDTV 720P
61280*720 45.00 60.00 HDTV 720P
71920*1080 33.72 59.94 HDTV 1080I
81920*1080 33.75 60.00 HDTV 1080I

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7. RGB Input (PC/DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
PC DDC
1640*350 31.469 70.08 25.17 DOS X
2640*480 31.469 59.94 25.17 VESA(VGA) O
3640*480 37.861 72.80 31.50 VESA(VGA) O
4640*480 37.500 75.00 31.50 VESA(VGA) O
5800*600 35.156 56.25 36.00 VESA(SVGA) O
6800*600 37.879 60.31 40.00 VESA(SVGA) O
7800*600 48.077 72.18 50.00 VESA(SVGA) O
8800*600 46.875 75.00 49.50 VESA(SVGA) O
91024*768 48.363 60.00 65.00 VESA(XGA) O
10 1024*768 56.476 70.06 75.00 VESA(XGA) O
11 1024*768 60.023 75.02 78.75 VESA(XGA) O
12 1280*768 47.700 60.000 80.140 VESA(WXGA)
1360*768 47.720 59.799 84.750 VESA(WXGA)
1366*768 47.130 59.658 72.000 VESA(WXGA)
DTV
1720*480 31.50 59.94 SDTV 480P
2720*480 31.47 60.00 SDTV 480P
31280*720 44.96 59.94 HDTV 720P
41280*720 45.00 60.00 HDTV 720P
51920*1080 33.72 59.94 HDTV 1080I
61920*1080 33.75 60.00 HDTV 1080I
8. HDMI1 Input (PC/DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
PC DDC
1640*480 31.469 59.94 25.17 VESA(VGA) O
2640*480 37.861 72.80 31.50 VESA(VGA) O
3640*480 37.500 75.00 31.50 VESA(VGA) O
4800*600 35.156 56.25 36.00 VESA(SVGA) O
5800*600 37.879 60.31 40.00 VESA(SVGA) O
6800*600 48.077 72.18 50.00 VESA(SVGA) O
7800*600 46.875 75.00 49.50 VESA(SVGA) O
81024*768 48.363 60.00 65.00 VESA(XGA) O
91024*768 56.476 70.06 75.00 VESA(XGA) O
10 1024*768 60.023 75.02 78.75 VESA(XGA) O
11 1280*768 47.700 60.00 80.140 VESA(WXGA) O
12 1360*768 47.720 59.799 84.750 VESA(WXGA) O
13 1366*768 47.130 59.658 72.000 VESA(WXGA) O
DTV
1720*480 31.500 59.94 27.00 SDTV 480P
2720*480 31.469 60.00 27.03 SDTV 480P
31280*720 44.96 59.94 HDTV 720P
41280*720 45.00 60.00 HDTV 720P
51920*1080 33.72 59.94 HDTV 1080I
61920*1080 33.75 60.00 HDTV 1080I

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10. General specifications (module)
10-1. 37LC5DC
No Item Value Unit Remark
1Active Screen Size 940.3(diagonal) mm 37.02 inches
2Outline Dimension 877.0(H)x516.8(V)x46.9(D) mm
3Pixel Pitch 200 x 600 x RGB um
4Pixel Format 1366(H)x768(V) stripe arrangement
5Color Depth 8bit 16.7 Mbit
6Luminance ,White 500 (center 1 point typ) cd/m2
7Viewing Angle (CR>10) R/L 178(Typ),U/D 178(Typ) degree
8Power Consumption 126 Watt
9Weight 9 kg
10 Display Operating Mode Transmissive mode, normally black
11 Surface Treatment Hard coating (3H)
10-2. 42LC5DC
No Item Value Unit Remark
1Active Screen Size 1067.308 (diagonal) mm 42.02 inches
2Outline Dimension 983(H)x576(V)x47.3(D) mm
3Pixel Pitch 227 x 681 x RGB um
4Pixel Format 1366(H)x768(V) stripe arrangement
5Color Depth 8bit 16.7 Mbit
6Luminance ,White 450 (center 1 point typ) cd/m2
7Viewing Angle (CR>10) R/L 178(Typ),U/D 178(Typ) degree
8Power Consumption 168.36 Watt
9Weight 110(Typ), 12(Max) kg
10 Display Operating Mode Transmissive mode ,normally black
11 Surface Treatment Hard coating (3H)
9. HDMI2 Input (DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1720*480 31.500 59.94 27.00 SDTV 480P
2720*480 31.469 60.00 27.03 SDTV 480P
31280*720 44.96 59.94 HDTV 720P
41280*720 45.00 60.00 HDTV 720P
51920*1080 33.72 59.94 HDTV 1080I
61920*1080 33.75 60.00 HDTV 1080I

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11. Electro Optical Characteristic Specifications (module standard)
11-1. 37LC5DC
No Item Min Typ Max Unit Remark
1Contrast Ratio(CR) 700 900
2Surface Luminance, White 400 500 Cd/m2Full white
3Luminance Variation 1.3 ( white/5P)
4Response Time Gray to Gray 6 10 msec
5Color coordinate RED X Typ 0.636 Typ Full Pattern
Y-0.03 0.343 +0.03
GREEN X 0.284
Y0.615
BLUE X 0.144
Y0.063
WHITE X 0.279
Y0.292
6Viewing Angle (CR>10) X axis right( =0) 85 89 degree
X axis left( =180) 85 89
Yaxis up ( =90) 85 89
Z axis down( =270) 85 89
11-2. 42LC5DC
No Item Min Typ Max Unit Remark
1Contrast Ratio CR 800 1000
CR with DCR TBD TBD
2Surface Luminance, White 400 450 Cd/m2Full white
3Luminance Variation 1.3 ( white/5P)
4Response Time Gray to Gray 5 18 msec
Rise+decay 10 14
5Color coordinate RED X Typ 0.635 Typ Full Pattern
Y-0.03 0.344 +0.03
GREEN X 0.286
Y0.614
BLUE X 0.146
Y0.061
WHITE X 0.279
Y0.292
6Viewing Angle (CR>10) X axis right( =0) 85 89 degree
X axis left( =180) 85 89
Yaxis up ( =90) 85 89
Z axis down( =270) 85 89
7Gray Scale Without DCR 2.2
With DCR

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12. Customer Menu Setup (Shipment Condition)
No Item Condition Remark
1Input Mode TV02CH
2Volume Level 20
3Mute Off
4Aspect Ratio 16:9
5Video EZ Picture Daylight
Color temperature (Disable)
Can be access only EZ picture is setting user mode
XD Auto
Advanced Cinema: Off
Reset
6Audio Audio Language Off
EZ SoundRite Off
EZ Sound Normal
Balance 0
Treble 50
Bass 50
Front Surround Off
TV Speaker On
7Timer Auto clock Off
Manual Clock Off
Off Timer Off
On Timer Off
Auto Off Off
8Option Aspect Ratio 16:9
Caption/Text Off
Caption Option Off
Language English
ISM Method Normal
SET ID 1
9Lock Lock System Off
Set password On ( Default : 0000 )
Block channel None
Movie Rating Off
TV Rating-Children Off
TV Rating-General Off
Audio Block Off
10 Channel Memory none

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ADJUSTMENT INSTRUCTION
1. Application Range
This spec sheet is applied all of the 'LA64A' Chassis.
2. Specification
2.1 Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
2.2 Adjustment must be done in the correct order.
2.3 The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if
there is no specific designation.
2.4 The input voltage of the receiver must keep 100~240V, 60Hz.
2.5 The receiver must be operated for about 15 minutes prior to
the adjustment.
 After RGB Full White in HEAT-RUN Mode, the receiver
must be operated prior to the adjustment.
 Enter into HEAT-RUN MODE
(1) Press the POWER ON KEY on R/C for adjustment.
(2) OSD display and screen display 100% full WHITE
PATTERN.
- Set is activated HEAT run without signal generator in
this mode.
- Single color pattern (RED / BLUE / GREEN) of HEAT
RUN MODE uses to check panel.
- Caution: If you turn on a still screen more than 20
minutes (Especially digital pattern, cross hatch
pattern), an after image may be occur in the black
level part of the screen.
3. Adjustment items
=> Use cross connected RS-232C Cable. Don°Øt use straightly
connected RS-232C Cable.
(Pin Connection: 1-1, 2-3, 3-2, 4-4, 5-5, 6-6, 7-7, 8-8, 9-9)
Method of PTC MICOM Download
Select method of Module type
Auto AV (CVBS) Color Balance adjustment.
- Standard equipment: 802F Pattern Generator. Master
Pattern Generator (MSPG-925, etc) or same product
Auto Component Color Balance adjustment.
- tandard equipment: 802F Pattern Generator. Master
Pattern Generator (MSPG-925, etc) or same product
Auto RGB Color Balance adjustment.
- Standard equipment: PC Pattern Generator(VG828,
VG854, 801GF, MSP3240A, MSPG-925, etc) or same
product
Auto RF Color Balance adjustment.
- RF 2CH
EDID/DDC Data input.
Adjustment of White Balance.
Factoring Option Data input.
4. Method of PTC MICOM Download
4.1 Connection of MICOM JIG
1) Connect port(3) with Power Code
2) Connect jack(1) with PTC Micom.
3) Connect USB Cable to the computer
4) Download Program execution (SAP Configuration)
* Notice!
Because PTC Download JIG has internal memory, it can save
download files using download program (SAP Configuration).
Push the START button (4) after file saving, then it execute
download.
4.2 Execution of download program (SAP Configuration)
4.2.1 Execution of SAP Configuration
<SAP Configuration>
1
2
3
5
4

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1) Select HCS12
2) Target Frequency Settings :
A. Checking the factor -> Use Specified Target Frequency
, Unsecure target .
B. Insert Target Bus Frequency -> 7372800
3) Specify Algorithm: 9S12dt128_128k .12P
4) Specify S Record: select download file.
5) Checking factor: Erase Device, Blank Check Device,
Program Device, Verify Device
* Notice!
Don't check other checking boxes. You must follow fig.
6) Push the 'Save Image to Cyclone PRO' button, files
transfer from PC to the Download JIG.
5. Select method of Module type
5.1 Setting up like figure
(Setting: Press ADJ Key in the Adjust remocon.
Select "System Control 3" by using /(CH+/-) key, and press
(ENTER)
Using Adjust remocon, select module)
6. Color Balance adjustment.
6.1 Auto AV (CVBS) Color Balance
6.1.1 Required Equipment
- Remote controller for adjustment
- AV Pattern Generator: 802F Pattern Generator, Master
(MSPG-925FS), etc
(Which has NTSC-J Composite Video format output with
standard (1.0 Vpp) See Fig. 1)
- It is very import to use correct adjustment pattern like
Fig.1.
6.1.2 Method of Auto AV (CVBS) Color Balance
1) Input the NTSC-J Composite Video (Fig.1.) into video
input.
=> MSPG-925FS Model No: 207 / Pattern No: 65 / NTSC-J
2) Set the EZ Picture to Daylight mode in Video menu.
3) Press INSTART key on R/C for adjustment.
4) Press the (Vol. +) key operate to set, then it becomes
automatically.
5) Auto-RGB OK means completed adjustment.
* When adjust main picture, sub picture is included.
PC -> Download Jig
<Fig.1> Auto AV (CVBS) Color Balance Test Pattern
Default Value on OSD
Before ADC Calibration, should be executed the "Module type
selection".
Auto Color Balance (Hex)
Auto-RGB To Set
Source Main
Red Offset1 102
Green Offset1 0C6
Blue Offset1 0DA
Red Offset2 3F
Green Offset2 3F
Blue Offset2 3F
Red Gain 072
Green Gain 070
Blue Gain 07B
Reset To Set

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6.2 Auto Component Color Balance
6.2.1 Required Test Equipment
- Remote controller for adjustment
- 802F Pattern Generator Which has 720p YPbPr output
with Standard (0.7Vpp) See Fig. 2
- It is very important to use correct adjustment pattern like
Fig. 2.
6.2.2 Method of Auto Component Color Balance
1) Input the Component 1280*720p 60Hz signal into
Component.
=> MSPG-925FS Model No: 217 / Pattern No: 65
2) Set the EZ Pictures to Daylight mode in Video menu.
3) Press INSTART key on R/C for adjustment.
4) Press the (Vol. +) key operate To set, then it becomes
automatically.
5) Auto-RGB OK means completed adjustment
6.3 Auto RGB Color Balance
6.3.1 Required Test Equipment
- Remote controller for adjustment
- 802F Pattern Generator, Master (MSPG-925FS), etc.
(Which has XGA 60Hz PC Format output with standard
(0.7Vpp) See Fig. 3 )
- It is very import to use correct adjustment pattern like Fig.
3.
6.3.2 Method of Auto RGB Color Balance
1) Input the PC 1024x768 @ 60Hz into RGB.
=> MSPG-925FS Model No: 60 / Pattern No: 65
2) Set the EZ Pictures to Daylight mode in Video menu.
3) Press INSTART key on R/C for adjustment.
4) Press the (Vol. +) key operate To set, then it becomes
automatically.
5) Auto-RGB OK means completed adjustment.
<Fig.2> Auto Component Color Balance Test Pattern
Default Value on OSD
Auto Color Balance (Hex)
Auto-RGB To Set
Source Main
Red Offset1 0F8
Green Offset1 0DA
Blue Offset1 0BC
Red Offset2 01
Green Offset2 01
Blue Offset2 01
Red Gain 1FE
Green Gain 1FE
Blue Gain 1FE
Reset To Set
<Fig.3> Auto RGB Color Balance Test Pattern
Default Value on OSD
Auto Color Balance (Hex)
Auto-RGB To Set
Source Main
Red Offset1 069
Green Offset1 0DA
Blue Offset1 0D0
Red Offset2 37
Green Offset2 39
Blue Offset2 3F
Red Gain 19F
Green Gain 183
Blue Gain 195
Reset To Set

6.4 RF Color Balance
1) Input the RF cable(2 ch)
2) Set the EZ Pictures to Daylight mode in Video menu.
3) Press INSTART key on R/C for adjustment.
4) Press the (Vol. +) key operate To set, then it becomes
automatically.
5) Auto-RGB OK means completed adjustment
7. EDID / DDC INPUT
7.1 EDID(The Extended Display Identification Data) /
DDC(Display Data Channel) download
7.1.1 Required Test Equipment
1) Adjusting PC with S/W for writing EDID Data.
2) A Jig for EDID Download
3) Cable: Serial (9Pin or USB) to D-sub 15Pin cable, D-sub
15Pin cable, DVI to HDMI cable.
7.1.2 Setting of device
- When input HDMI EDID data through RGB or HDMI jack,
writing 8bits of the data at every turn with 'DDC2B'
protocol.
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Default Value on OSD
Auto Color Balance (Hex)
Auto-RGB To Set
Source Main
Red Offset1 032
Green Offset1 030
Blue Offset1 033
Red Offset2 40
Green Offset2 40
Blue Offset2 40
Red Gain 03C
Green Gain 03C
Blue Gain 01F
Reset To Set
<Fig.4> Connection Diagram of DDC download

7.1.3 Data of EDID for 32/37/42LC5DC-UA,32LX5DC-UA
7.1.3.1 DDC data of Analog-RGB
7.1.3.2 DDC data of Digital-HDMI1
7.1.3.3 DDC data of Digital-HDMI2
8. Adjustment of White Balance
8.1 Required Equipment
- Remote controller for adjustment
- Color Analyzer (CA-210 or same product )
- Auto W/B adjustment instrument(only for Auto adjustment)
- Use inner(SELF) Pattern
8.2 Adjustment of White Balance (For Manual adjustment)
Set TV input to RF.
Operate the zero-calibration of the CA-210, Ch.9.
Then stick sensor to LCD module surface when you adjust.
For manual adjustment, it is also possible by the following
sequence.
1) Select white pattern of heat-run mode by pressing power
on key on remote control for adjustment then operate
heat run more than 15 minutes.
2) Enter the White Balance adjustment mode by pressing
the INSTART key twice (White Balance) on R/C.
3) Stick sensor to center of the screen and select each
items using /(CH +/-) key on R/C.
4) Adjust G Gain / B Gain using /(VOL +/-) key on R/C.
5) Adjust it until color coordination becomes as below.
- By controlling G, B GAIN, adjust X, Y target value.
- R Gain fixed at cool, normal, warm mode.
- But, Control the R GAIN, unless it has correct value
(Initially, R/G/B gain and R/G/B offset values are fixed as below.)
Red Gain: 80h Green Gain: 80h Blue Gain: 80h
Red Offset: 80h Green Offset: 80h Blue Offset: 80h
*Target value
XYTemp ( uv)
Cool 0.276 ± 0.002 0.283 ± 0.002 11000k (0.000)
Normal 0.285 ± 0.002 0.293 ± 0.002 9300k (0.000)
Warm 0.313 ± 0.002 0.329 ± 0.002 6500k (0.003)
6) When adjustment is completed, Exit adjustment mode
using EXIT key on R/C.
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Before adjustment of white balance, should be executed the
'color balance adjustment'

9. Auto white Balance (AV)
command1 command2 Set ID Data Default value
Min Max
Input Select xb01 20h 90h
R-Gain j a 01 0h FEh 77h
G-Gain j b 01 0h FEh 80h
B-Gain j c 01 0h FEh 7ch
R-Offset j d 01 0h FEh 7ch
G-Offset j e 01 0h FEh 80h
B-Offset j f 01 0h FEh 8ch
10. Test factor for commercial model
10.1 IR In/ Out Check
10.1.1 Check Order 'Pass' Judgment
1) Insert RJ45 Cable, RS-232C Cable 2EA. Phone Jack to
each Port as below Picture.
2) Change the Mode 'PTC Only' On OSD(In-start -> Uart
Control -> Download -> PTC°±)
3) Running the 'IR/MPI Check Program' on PC
4) Click the 'AUTO Run' or 'Push the Spacebar' on the
keyboard
5) If the Sign is 'NG' try One More as 'Push the Spacebar'
6) Confirm the 'OK' Sign on Screen that means IR in & MPI
Test Pass / 'NG' Sign is NG
Confirm the 'PASS' Sign of IR Out Check JIG / 'NG' Sign
is NG
7) After finish Check. Change the Mode 'D-Box On'(In-start
-> Uart Control -> D-Box 'ON')
10.1.2 Needs JIG & Equip. & Cable
PC('MPI/IP In' Check Program. RS-232C 2Port), IR Out
Check Jig(With level Shifter), 232C to Phone jack Cable, 5V
Adapter, 232C Cable(Cross) 232C Cable(Cross) 2EZ,
RJ45(Direct) Cable.
10.2 Lodgenet Card & Auto Camport Check
10.3 RJP(Remote Jack Pack) Check
10.3.1 Check Order 'Pass' Judgment
1) Connecting RJP Test JIG & RJP Port of Set with Modem
Cable(8Pin)
2) Check the RJP operation on OSD(In-start -> RJP Pin
Check ->
3) 'SUCCESS! PIN CONNECTION OK' -> PASS
4) 'Pin Check Fail!!!!' -> NG
5) If the Result is 'NG', try One More
10.3.2 Needs JIG & Equip. & Cable
1) RJP Check JIG, Modem Cable (8 Pin)
10.4 MPI Card Check
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TROUBLESHOOTING

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