LG LW1100AP Series User manual

WirelessLAN Access Point
Model Name : LG LW1100AP
July, 2001
LG Electronics Inc.

Table of Contents
1. Introduction …………………………………………………………………………3
2. Circuit Description ………………………………………………………………… 3
3. Specifications …………………………………………………………………………11
3.1 General Specification ………………………………………………… 11
3.2 Electrical Specification …………………………………………………11
3.3 Environmental Specification ……………………………………………11
3.4 Mechanical Specification ………………………………………………11
3. Layout …………………………………………………………………………………… 12
3.1 Block Layout ……………………………………………………………… 12
3.2 PCB Profile ………………………………………………………………… 15
4. Block Diagram ……………………………………………………………………… 16
5. Circuit Diagram ……………………………………………………………………… 18
6. Component Layout ………………………………………………………………………… 19
6.1 Top Side (Component Layer) ………………………………………………………… 19
6.2 Bottom Side (Solder Layer) ………………………………………………………… 20
6.3 RF Top Side ------------------------------21
6.4 RF Botto side -----------------------------22
7. Part List ………………………………………………………………………………… 23
8. Photographs …………………………………………………………………………………24
9. Instruction Manual ……………………………………………………………………… 28

1. Introduction
This paper describes the LG AP circuits, specifications,layouts and partlist etc.
2. Circuit Description
2.1 The Architecture
The radio design is centered on the expected signal characteristics of the modulation method.
A Differential Quadrature Phase Shift Keying (DQPSK) modulation encodes the data in terms of
phase with minimal amplitude variation, improving noise immunity. This is joined with the IEEE
802.11 protocol standard Carrier Sense Multiple Access/Collision Avoidance (CSMA/CA) and with
the FCC requirement for 10dB processing gain, to allow signals to be received with approximately
0dB Signal to Noise Ratio (SNR) for a 10 -5 Bit Error Rate (BER). The CSMA/CAprotocol allows
only one user, per channel, at a time (i.e., first come, first serve) making for a quieter medium. The
processing gain, achieved by spreading the signal with a PN code, allows a faint signal to be pulled
from the noisewhile suppressing non-correlating interferers.From the antenna, the received input is
applied to the pre-select filter FL1. This filter is a two pole dielectric design, rejecting interferers
outside the 2.4GHz ISM band and providing image rejection.
The signal enters the HFA3683 RF/IF Converter, firstpassing through the integrated LNA section
and then enters the downconverter section of the HFA3683. Low-side local oscillator injection is
used to mix down to the single intermediate frequency, 374MHz. The IF receive filter FL3, is a
Surface Acoustic Wave (SAW)device used for channel selection within the band. The SAW output is
reactively matched to the IF input of the HFA3783 Quadrature IF Modulator/Demodulator. In receive
mode, the HFA3783 provides two limiting amplifiers,a quadrature baseband demodulator, and two
baseband low pass filters. The two limiting amplifiers or limiters provide most of the receiver gain,
giving the radio it’s sensitivity.
The baseband circuit samples the waveform with 7-bit ADCs and then despreads and demodulates
the received data.
On the Transmit side, data can either be DBPSK or DQPSK modulated at 1MSPS (Mega Symbols
Per Second), resulting in a baseband quadrature signal with I and Q components.These digital
signals are output to the HFA3783 fifth order Butterworth low pass filters, which are used to provide
shaping of the phase shift keyed (PSK) signal. The required transmit spectral mask, at the antenna,
is -30dBc at the firstside-lobe relative to the main lobe.
The signals are then quadrature modulated up to IF using the same 2xLO used for the quadrature

demodulation. The signal then goes to the high impedance input of the HFA3683 upconverting mixer
for conversion to the 2.4GHz -2.5GHz band. The mixer output goes to the pre-amplifier, in the
HFA3683, amplifies the signal and easing the requirement for HFA3983 RFPA gain.
FL2, a two pole dielectric bandpass filter, is used to suppress both transmit LO leakage and the
undesired sideband. The HFA3983 RFPA amplifies the transmit signal to approximately +18dBm.
The transmit sidelobe performance is approximately -30dBc. Allowing for a 3dB loss in the band
select filter FL1, this gives a final output power of +15dBm.
2.2 Transmit Chain Front End Cascade Analysis
The large gain in the Power Amplifier, HFA3983, keeps the signal level small for the whole chain
before it. This helps conserve supply current and the cost associated with devices that need to
handle large signals.
The output power at the RF filter is shown as 15dBm, with the output of the Power Amplifier at
18dBm. The design has been optimized for the best use of supply current and cost of the PA. If the
output power was lower, the supply current and cost of the PA could be saved with smaller and
cheaper devices. If the output power was higher, the signal will be too close to the P1dB and the
signal will have excessive distortion, causing regrowth of the side lobes. The transmitted signal must
suppress side lobes to -30dB to meet the 802.11 spectral mask specification.
Therefore, the output power needs to be controlled verycarefully. The run to run variation in gain
and insertion loss of the elements in the transmit chain requires either a manual power adjustment or
an active power adjustment feedbackcircuit. In this design, a manual potentiometer is used to adjust
output power and side lobe performance on each unit during manufacturing. For purposes of this
analysis, the variable attenuator shows 0dB loss and the Modulator output as -12dBm. This was
done for illustration purposes only, in actuality the Modulator output has a relatively large output
(200mV P-P ) that needs to be significantly attenuated to the level indicated.
2.3 Power Amplifier(HFA3983)
The HFA3983 is fabricated in the fastestSiGe BiCMOS process available, allowing superior RF
performance, normally found only in GaAs ICs. Costeffective functions, normally requiring external
components,are integrated into one IC. The HFA3983 integrates the following functions in one
compact 28 pin EPTSSOP:
Two Stage, 30dB Gain RFPA,
Logarithmic power detect function (15dB Dynamic Range),
CMOS level compatible Power Up/Down function,
Single Supply, 2.7V to 3.6V Operation.
The HFA3983 contains a highly linear RFPA designed to deliver 18dBm and meet an ACPR
specification of -30dBc in the 2.4 to 2.5GHz ISM band. The performance of this twostage RFPA can
be optimized by adjusting the bias current in each stage with a dedicated resistor. No external
positive or negative power supplies are required to set the bias currents. The on chip bias network

provides the optimum bias current temperature compensation when low TC external resistors are
used. To get the best performancefrom the HFA3983, the output stage matching network can be
tailored using external components.
2.4 2.4GHz RF/IF Converter and Synthesizer(HFA3683)
The HFA3683A is a monolithic SiGe half duplex RF/IF transceiver designed to operate in the 2.4GHz
ISM band. The receive chain features a low noise, gain selectable amplifier (LNA) followed by a
down-converter mixer. An up-converter mixer and a high performance preamplifier compose the
transmit chain. The remaining circuitry comprises a high frequency PhaseLocked Loop (PLL)
synthesizer with a three wire programmable interface for local oscillator applications.A reduced filter
count is realized by multiplexing the receive and transmit IF paths and by sharing a common
differential matching network.
2.5 I/Q Modulator/Demodulator and Synthesizer(HFA3783)
The HFA3783 is a highly integrated and fully differential SiGe baseband converter for half duplex
wireless applications. It features all the necessary blocks for quadrature modulation and
demodulation of “I” and “Q” baseband signals.
It has an integrated AGC receive IF amplifier with frequencyresponse to 600MHz. The AGC has
70dB of voltage gain and better than 70dB of gain control range. The transmit output also features
gain control with 70dB of range.
The receive and transmit IF paths can share a common differential matching network to reduce the
filter component count required for single IF half duplex transceivers. A pair of 2nd order antialiasing
filters with an integrated DC offset cancellation architecture is included in the receive chain for
baseband operation down to DC. In addition, an IF level detector is included in the AGC chain for
threshold comparison. Up and down conversion are performed by doubly balanced mixers for “I” and
“Q” IF processing. Theseconverters are driven by a broadband quadrature LO generator with
frequency of operation phase locked by an internal 3 wire interface synthesizer and PLL.
In the transmit path, DC coupled dual single end to differential baseband buffers have been added to
the design to help interface the device with standard single end ground referenced source equipment.
The differential buffer alsoapplies the required common mode voltage (VREF) superimposed to the
desired signal input to each one of the differential baseband inputs. In addition, a set of jumper pins
(TX±, TX±) have also been added to permit directmonitoring of the differential stimulus/ DC
differential offset or application of external baseband signals bypassing the evaluation board buffers.
An output differential offset null capability is included and can be adjusted to zero for DC offset or to
generate adjustable differential DC levels for carrier generation (vector modulation).
The 2XLO local oscillator generation is done by an on board 748MHz VCO. The PLL set for a loop
bandwidth of 1kHz at 25?mA. Its output can be monitored thru an on board loss pad for phasenoise
and spurious responses when switching from transmit to receive mode. The monitor port can also be

used as an input, taking the pad loss in consideration for evaluation, when using external VCO’s or
generators, providing the on board VCO is disabled.
A couple of power supply regulators have been added to improve the transmit and receive switching
characteristics of the HFA3783. DC current transients which occurs when the device is switched
from transmit to receive cause VCO spurs to appear.
2.6 PLL
The HFA3783 includes a classical architecture Phase LockLoop circuit with a three wire serial
control interface to beused with an external VCO. It consists of a programmable “R” counter used to
divide down the frequency of a very stable reference signal up to 50MHz to a phase comparator. A
couple of counters (“A” and “B”) with a front end prescaler (“P or P+1”), with dual modulus control,
divides down the frequency of an external VCO signal to the same phasecomparator. The
comparator controls a charge pump circuit and an external loop filter closes the loop for VCO control.
The VCO frequency dividing chain works with a dual modulus control as follows: At the beginning of
a count cycle, and if the A counter is programmed with a value greater than zero, the prescaler is set
to a division ratio of (P+1) where P can take programmable values of 16 or 32.
Notice that the prescaler output signal is always fed simultaneously to both A and B counters.Upon
filling counter A, the prescaler division ratio becomes P and the B counter continues on its own with
A standby. This processis known as “pulse swallowing”. The expression B-A(counts) is the
remainder of counts carried out by the B counter after A is full. Both A and B counters are reset at
the end of the counting cycle when B fills up. As a result, the total count or division ratio used for the
VCO signal is A*(P+1) + (B-A)*P which simplifies to [P*B+A]. (A and B counters are referred as the
“N” counter).
The Charge Pump (current source/sink) has 4 programmable current settings. This variation allows
the user to change the reference frequency for different objectives without changing the loop filter
components. The user can program the charge pump sign based on the direction of increase or
decrease of the VCO frequency. The most often used VCO’s in the market have positive KVCO’s
where the VCO frequency increases with an increase in control voltage. In this case, the charge
pump current shall “source” current (to the main capacitor of the loop filter) when the VCO frequency
becomes less than the desired frequency of operation.
2.7 Direct Sequence Spread Spectrum Baseband Processor(HFA3861)
The HFA3861B has on-board A/D’s and D/A for analog I and Q inputs and outputs, for which the
HFA3783 IF QMODEM is recommended. Differential phase shift keying modulation schemes
DBPSK and DQPSK, with data scrambling capability, are available along with Complementary Code
Keying to provide a variety of data rates. Both Receive and Transmit AGC functions with 7-bit AGC
control obtain maximum performance in the analog portions of the transceiver. The HFA3861B is
housed in a thin plastic quad flat package (TQFP) suitable for PCMCIA board applications.

The HFA3861B transmitter is designed as a DirectSequence Spread Spectrum Phase Shift Keying
(DSSS PSK) modulator. It can handle data rates of up to 11Mbps (refer to AC and DC specifications).
The various modes of the modulator are Differential Binary Phase Shift Keying (DBPSK) for 1Mbps,
Differential Quaternary Phase Shift Keying (DQPSK) for 2Mbps, and Complementary Code Keying
(CCK) for 5.5Mbps and 11Mbps. These implement data rates as shown in Table 3. The major
functional blocks of the transmitter include a network processor interface, DPSK modulator, high rate
modulator, a data scrambler and a spreader, as shown in Figure 7. CCK is essentially a quadra-
phase form of M-ARY Orthogonal Keying. Adescription of that modulation can be found in Chapter 5
of: “Telecommunications System Engineering”, by Lindsey and Simon, Prentis Hall publishing.
The preamble is always transmitted as the DBPSK waveform while the header can be configured to
be either DBPSK, or DQPSK, and data packets can be configured for DBPSK, DQPSK, or CCK. The
preamble is used by the receiver to achieve initial PN synchronization while the header includes the
necessary data fields of the communications protocol to establish the physical layer link. The
transmitter generates the synchronization preamble and header and knows when to make the
DBPSK to DQPSK or CCK switchover, as required.
-Header/Packet Description
The HFA3861B is designed to handle packetized DirectSequence Spread Spectrum (DSSS) data
transmissions.The HFA3861B generates its own preamble and header information. It uses two packet
preamble and header configurations. The first is backwards compatible with the existing IEEE 802.11-
1997 1 and 2Mbps modes and the second is the optional shortened mode which maximizes
throughput at the expense of compatibility with legacyequipment.
In the long preamble mode, the device uses a synchronization preamble of 128 symbols along with a
header that includes four fields. The preamble is all 1's (before entering the scrambler) plus a start
frame delimiter (SFD). The actual transmitted pattern of the preamble is randomized by the scrambler.
The preamble is always transmitted as a DBPSK waveform (1Mbps). The duration of the long
preamble and header is 19?s.
In the short preamble mode, the modem uses a synchronization field of 56 zero symbols along with an
SFD transmitted at 1Mbps. The short header is transmitted at 2Mbps. The synchronization preamble is
all 0’s to distinguishit from the long header mode and the short preamble SFD is the time reverse of
the long preamble SFD. The duration of the short preamble and header is 9?s.
-Scrambler and Data Encoder Description
The modulator has a data scrambler that implements the scrambling algorithm specified in the IEEE
802.11 standard. This scrambler is used for the preamble, header, and data in all modes. The data
scrambler is a self synchronizing circuit. It consists of a 7-bit shift register with feedback from specified
taps of the register. Both transmitter and receiver use the same scrambling algorithm. The scrambler
can be disabled by setting CR32 bit 2 to 1

-Spread Spectrum Modulator Description
The modulator is designed to generate DBPSK, DQPSK, and CCK spread spectrum signals. The
modulator is capable of automatically switching its rate where the preamble is DBPSK modulated,
and the data and/or header are modulated differently. The modulator can support date rates of 1, 2,
5.5 and 11Mbps. The programming details to set up the modulator are given at the introductory
paragraph of this section. The HFA3861B utilizes Quadraphase (I/Q) modulation at baseband for all
modulation modes. In the 1Mbps DBPSK mode, the I and Q Channels are connected together and
driven with the output of the scrambler and differential encoder. The I and Q Channels are then both
multiplied with the 11-bit Barker word at the spread rate. The I and Q signals go to the Quadrature
upconverter (HFA3724) to be modulated onto a carrier. Thus, the spreading and data modulation are
BPSK modulated onto the carrier.
For the 2Mbps DQPSK mode, the serial data is formed into dibits or bit pairs in the differential
encoder as detailed above. One of the bits from the differential encoder goes to the I Channel and
the other to the Q Channel. The I and Q Channels are then both multiplied with the 11-bit Barker
word at the spread rate. This forms QPSK modulation at the symbol rate with BPSK modulation at
the spread rate.
-Transmit Filter Description
To minimize the requirements on the analog transmit filtering, the transmit section shown in Figure 11
has an output digital filter. This filter is a Finite Impulse Response(FIR) style filter whose shape is set
by tap coefficients. This filter shapes the spectrum to meet the radio spectral maskrequirements while
minimizing the peak to average amplitude on the output. To meet the particular spread spectrum
processing gain regulatory requirements in Japan, an extra FIR filter shape has been included that
has a wider main lobe. This increases the 90% power bandwidth from about 11MHz to 14MHz. It has
the unavoidable side effect of increasing the amplitude modulation, so the available transmit power is
compromised by 2dB when using this filter (CR 11 bit 5). The receive section Channel Matched Filter
(CMF) is also tailored to match the characteristics of the transmit filter.
2.8 Wireless LAN Medium Access Controller(HFA3841)
The HFA3841 is designed to provide maximum performancewith minimum power consumption.
External pin layout is organized to provide optimal PC board layout to all user interfaces.Firmware
implements the full IEEE 802.11 Wireless LAN MAC protocol. It supports BSS and IBSS operation
under DCF, and operation under the optional Point Coordination Function (PCF). Low level protocol
functions such as RTS/CTS generation and acknowledgement, fragmentation and de-fragmentation,
and automatic beacon monitoring are handed without host intervention. Active scanning is performed
autonomously once initiated by host command. Host interface command and status handshakes allow
concurrent operations from multi-threaded I/O drivers.

2.9 Processor(MPC 860/855)
The MPC860 PowerQUICC is a versatile one-chip integrated microprocessor and peripheral combination that
can be used in a variety of controller applications, excelling particularly in communications and networking
products.
The PowerQUICC can be described as a next-generation MC68360 QUICC for network and data
communication applications, providing higher performance in all areas of device operation including flexibility,
extensions in capability, and integration.
The MPC860 PowerQUICC, like the MC68360 QUICC, integrates two processing blocks. One block is the
Embedded PowerPC Core and the second block is a Communication Processor Module (CPM) that closely
resembles the MC68360 CPM. The CPM supports four serial communications controllers (SCCs) on the
device; however, there are actually eight serial channels -- four SCCs, two serial management controllers
(SMCs), one serial peripheral interface (SPI) and one I2C interface. This dual-processor architecture provides
lower power consumption than traditional architectures because the CPM off-loads peripheral tasks from the
Embedded PowerPC Core.
2.10 Flash ROM
Flash ROM’s selectably used in AP as below.

-40 pin 1Mbyte TSOP SST39VF008B
2.11 Ethernet Interface
MPC860 SCC1 Port supports 10 Base-T Ethernet Interface at Access Point.
MPC860 Enternet Controller needs external Seirial Interface Adaptor(SIA) and Transceiver,
LW1100AP used LXT905LC device of LEVEL-ONE.
The LXT905 Universal 10BASE-T Transceiver is designed for IEEE 802.3 Physical Layer (PHY)
applications. It provides, in a single CMOS device, all the active circuitry for interfacing most
standard 802.3 controllers to 10BASE-T media.

3. Specifications
3.1 General Specification
No Item Specification Unit Comments
1Frequency Range 2400 ~ 2483.5 MHz
2Radio Type Direct Sequence
3Type of Modulation
BPSK 1 Mbps
QPSK 2 Mbps
CCK 5.5 and 11 Mbps
Mbps
3.2 Electrical Specification
No Item Specification Unit Comment
1Output Power 13 dBm @ +2/-4 dB
30 dBc min
2
Spectrum Mask
50 dBc min @ < fc-22MHz
> fc+22MHz
3Carrier Suppression 15 dBc min
4Frequency Tolerance 25 ppm max
5Power Consumption 4.5 Watt @ 25
1.5 A DC Input mA max 110 ~ 240VAC, 50~60Hz, 5VDC
3.3 Environmental Specification
No Item Specification Unit Comments
1Operating Temperature -10 ~ + 50
2Storage Temperature -20 ~ + 80
3Humidity(Non-condensing) 10 ~ 90 %
3.4 Mechanical Specification
No
Item Specification Unit Comment
1Size 190 x 148 x 1.6 mm

2Weight 216 g
3. Layout
3.1 Block Layout
3.1.1 Digital Board(Component Layer)

3.1.2 Digital Board (Solder Layer)

3.1.3 RF Board (Top Layer)
3.1.4 RF Board (Bottom Layer)

3.2 PCB Profile
(1) Digital Board
lPCB Material : RCC & FR-4
lPCB Layer : 6 Layer
lPCB Size : 190.0mm(H) X 148.0mm(W) X 1.6mm(T)
lPCB Layer : Layer1 –Component Side
Layer2 –Internal
Layer3 –Ground
Layer4 –VCC
Layer5 –Internal
Layer6 –Solder Side
(2) RF Board
lPCB Material : RCC & FR-4
lPCB Layer : 6 Layer
lPCB Size : 100.0mm(H) X 48.0mm(W) X 0.8mm(T)
lPCB Layer : Layer1 –Component
Layer2 –Ground, Internal Signal
Layer3 –Ground, Internal Signal
Layer4 –VCC
Layer5 –Ground
Layer6 –Component Side

4. Block Diagram
4.1 Digital Board
MPC855/860
RJ45
DB-9
RF Module
Interface 32bit
8bit
11bit
21bit
LXT905
DS1834A
Fail LED
SDRAM
4/16/32Mbyte
Flash ROM
512K
/1/2Mbyte
MAX3221
Link LED
Software Reset
HRESET
Port D[7]
Port D[9]
GPL0/1/2/3
CS1
PCMCIA
Data Bus
Interface Bus
Address Bus
CS0
SCC1
SMC1
Regulator
MIC5206-
3.3BU
3.3V
5~24V/1.5A
SDRAM Control

4.2 RF Board

5. Circuit Diagram
Refer to attached files

6. Component Layout
6.1 Top Side (Component Layer)

6.2 Bottom Side (Solder Layer)
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