Life Fitness Circuit Series User manual

CIRCUIT SERIES
TCAB
Customer Support Services
PARTS LIST
Page 1
AB CRUNCH

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Contents
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TCAB AB CRUNCH
COLOR LEGEND
Item numbers ending in ‘XX’ require paint color.
Replace last two digits from the corresponding code.
01 = White
02 = Platinum
99 = Custom Paint
COMPONANT ASSEMBLY pg.3
COMPONANT ASSEMBLY LEGEND 4
SEAT FRAME ASSEMBLY 5
FRONT BRACE ASSEMBLY 6
UPPER BRACE ASSEMBLY 7
GRIP ASSEMBLY 8
PULLEY BRACKET ASSEMBLY 9
FRONT SHROUD ASSEMBLY 10
TOWER ASSEMBLY 11
TOWER ASSEMBLY LEGEND 12
TOWER HEADER ASSEMBLY 13
REAR SHROUD 14
IMAGE 15

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COMPONENT ASSEMBLY
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SEE PAGE 4 FOR LEGEND
TCAB AB CRUNCH

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COMPONANT ASSEMBLY LEGEND
TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 79854XX ASSY, FINAL, TC-TOWER
2 1 80224XX ASSY, TCAB, SEAT FRAME
3 1 80225XX ASSY, TCAB, BRACE FRONT
4 1 80226XX ASSY, TCAB, BRACE UPPER
5 1 8024701 ASSY, SHROUD, FRONT, TC-TOWER,TCAB
6 1 8024801 ASSY, TC-TOWER, SHROUD REAR, TCAB
7 1 79895XX WLDMT, TCAB, BRACE REAR
8 1 80143XX WLDMT, TCAB, OUTPUT CAM
9 1 80227XX ASSY, TCAB, PULLEY BRKT
10 1 7297201 PAD, LARGE CHAIR
11 1 7422101 PAD, BACK 15 X 11-1/4
12 1 7544501 PAD, LUMBAR
13 4 3250002 M5 X 0.8 HXS SOC CS ST BZ X 8
14 49 3102514 WASHER, FLAT 3/8" SAE ST ZN
15 1 3236901 NUT, M10 X 1.5 JAM
16 18 3242002 NUT, M10 X 1.5 HEX NYLOCK
17 4 3251701 SCREW, M10 X1.5 20MM
18 4 3251702 SCREW, M10 X1.5 25MM
19 2 3251704 SCREW, M10 X1.5 35MM
20 4 3251705 SCREW, M10 X1.5 40MM
21 2 3251707 SCREW, M10 X1.5 50MM
22 2 3251711 SCREW, M10 X1.5 70MM
23 4 3251712 SCREW, M10 X1.5 75MM
24 6 3251715 SCREW, M10 X1.5 90MM
25 4 3251719 SCREW, M10 X1.5 120MM
26 2 3250101 PIN, DOWEL, .25 DIA X .75
27 3 3237401 PLUG, 7/16" HOLE
28 2 3237403 PLUG, 1" HOLE
29 1 3237801 PULLEY, 4.5" OD
30 2 7616601 PULLEY, V-GROOVE 4-1/2 OD X 2
31 2 7746201 STOP, CABLE BALL
32 1 8022801 CABLE, TCAB, OUTPUT
33 1 8022901 CABLE, TCAB, HANDLE
34 1 7322301 PLATE, 1.97 OD X .44 ID 10GA
35 2 79897XX PLATE, TC-PULLEY V-GROOVE
36 1 80141XX PLATE, TCAB, PULLEY GUARD
37 1 3237901 ROD END, METRIC FEMALE
38 2 7731001 LINK, CABLE END .813 DIA
39 2 7731101 HOUSING, CABLE END 1.25 DIA
40 2 79904XX PLATE, TCAB, STRAP CATCH
41 2 8023600 ASSY, TCAB, GRIP

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SEAT FRAME ASSEMBLY - 80224XX
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TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 80224XX ASSY, TCAB, SEAT FRAME
2 3 3102514 WASHER, FLAT 3/8" SAE ST ZN
3 2 3242002 NUT, M10 X 1.5 HEX NYLOCK
4 1 3251203 SCREW, M10 X1.5 X 30MM UNS HEX CS ST ZN
5 1 3251706 SCREW, M10 X1.5 45MM
6 1 3237801 PULLEY, 4.5" OD
7 1 7571301 LABEL, SERIAL NUMBER
8 2 7800501 CAP, SML FLOV END
9 1 7893001 FOOT, LEVELER
10 1 7893101 SHIM, FOOT LEVELER

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FRONT BRACE ASSEMBLY- 80225XX
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TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 80225XX ASSY, TCAB, BRACE FRONT
2 1 7800501 CAP, SML FLOV END
3 1 7893001 FOOT, LEVELER
4 1 3251203 SCREW, M10 X1.5 X 30MM UNS HEX CS ST ZN
5 1 3102514 WASHER, FLAT 3/8" SAE ST ZN
6 1 3242002 NUT, M10 X 1.5 HEX NYLOCK
7 1 7893101 SHIM, FOOT LEVELER

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UPPER BRACE ASSEMBLY - 80226XX
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TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 80226XX ASSY, TCAB, BRACE UPPER
2 1 3251712 SCREW, M10 X1.5 75MM
3 2 3102514 WASHER, FLAT 3/8" SAE ST ZN
4 1 7616601 PULLEY, V-GROOVE 4-1/2 OD X 2
5 1 3242002 NUT, M10 X 1.5 HEX NYLOCK
6 1 8031701 LABEL, WARNING, 2.43 X 1.06

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TCAB GRIP ASSEMBLY - 8023601
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TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8032701 ASSY, TCAB, STRAP
2 1 8026501 GRIP, TCAB, HANDLE

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PULLEY BRACKET ASSEMBLY - 80227XX
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 79894XX WLDMT, TAB, PULLEY BRKT
2 1 3237801 PULLEY, 4.5" OD
3 1 3242002 NUT, M10 X 1.5 HEX NYLOCK
4 2 3102514 WASHER, FLAT 3/8" SAE ST ZN
5 1 3251706 SCREW, M10 X1.5 45MM
TCAB AB CRUNCH

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FRONT SHROUD ASSEMBLY - 8024701
TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8012601 SHROUD, TC-TOWER, FRONT
2 1 8024601 LABEL, TC, SELECTOR
3 1 7422004 LABEL, 2" ASTM WARN
4 1 8025201 LABEL, INSTR, STRENGTH CIRCUIT, TCAB
5 1 8037701 LABEL, TC, LIFE FITNESS
6 1 8047101 LABEL, TC, SELECTOR, MULTI-LANGUAGE

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TCAB AB CRUNCH
TOWER ASSEMBLY - 79854XX
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SEE PAGE 12 FOR LEGEND
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TOWER ASSEMBLY LEGEND
TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 79855XX WLDMT, TC-TOWER, FRAME
2 1 79856XX WLDMT, TC-TOWER, COVER
3 2 3253915 SCREW, M8 X1.25 90MM
4 6 3242004 NUT, M8 X 1.25 HEX NYLOCK
5 20 3252802 M6-1.0 X 10 HXS BUT CS ST ZN
6 3 3251204 SCREW, M10 X1.5 X 35MM UNS HEX CS ST ZN
7 10 3102509 WASHER, TYPE A PLAIN
8 4 3253908 SCREW, M8 X1.25 55MM
9 2 3242002 NUT, M10 X 1.5 HEX NYLOCK
10 2 3257401 WASHER, FLAT, ST, ZN
11 2 3251710 SCREW, M10 X1.5 65MM
12 2 7996101 SPACER, TC-TOWER, HEADER
13 1 7995801 ASSY, TC-TOWER, HEADER
14 2 8015701 PIN, TC-TOWER, BLOCK FIXED
15 16 8015001 ASSY, CORD, BUNGEE 1/2"
16 12 8014901 ASSY, CORD, BUNGEE 3/8"
17 4 8018401 ASSY, ROLLER
18 1 7985795 WLDMT, TC-TOWER, CARRIAGE
19 14 8013101 SELECT BLOCK, TC-TOWER
20 2 8013301 PLATE, BUNGEE SPACER
21 28 8015601 PIN, TC-TOWER, BUNGEE
22 1 3232420 RING, BRE .926, 5100-98 ST PP B
23 1 3256901 BEARING, 6207NR BALL
24 1 7995701 AXLE, TC-TOWER
25 1 7882701 SHIM, 1.225-1.75-.03
26 1 7882801 SHIM, 1.005-1.50-.03
27 1 8019901 CAM, TC-TOWER
28 1 3257001 BEARING, 6205NR BALL
29 2 8012901 CAP, MFLOV END
30 2 8019201 BRKT, TC-TOWER, BELT
31 1 8019501 SHAFT, TC-TOWER,PULLEY
32 1 8019701 ROLLER, TC-TOWER, BELT
33 1 8019401 PLATE, TC-TOWER, PULLEY MOUNT
34 1 8019301 BRKT, TC-TOWER, PULLEY
35 1 8024301 PLATE, TC-TOWER, SPACER
36 2 8019601 BLOCK, BELT, TC-TOWER
37 1 8026401 BELT, 30MM, KEVLAR

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TOWER HEADER ASSEMBLY - 7995801
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TCAB AB CRUNCH
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7995901 BAR, HEADER, FRONT
2 1 7996001 PLATE, SPRING RETAINER
3 5 3262001 M6-1.0 X 10 TORX BUT CS ST ZN
4 12 8020001 PIN, TC-TOWER, SELECTOR
5 12 8013001 KNOB, TC-TOWER, PIN
6 12 3265601 BALL, CHROME ALLOY STEEL X 3.5MM
7 12 3253202 SPRING, .12 DIA X .438 X .018 WIRE DIA

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REAR SHROUD ASSEMBLY - 8024801
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8012701 SHROUD, TC-TOWER, REAR
2 1 8024901 LABEL, STRENGTH CIRCUIT, TCAB
3 1 8037701 LABEL, TC, LIFE FITNESS
4 1 8038001 LABEL, TCAB, PLACARD REAR
TCAB AB CRUNCH

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IMAGE
TCAB AB CRUNCH