LIFESTYLER EXPANSE 500 831.297432 User manual

EX PANSE
SEARS
Model No. 831.297432
Serial No.
The serialnumber can befound in
the locationshownbelow. Write the
serialnumber inthe space above.
Serial Number
Decal
Ex _- F_ _IS I_
EC_ U I P M I_ N T
i[€,lll :Bit in Ro| _.!-1
HF---LPLINE!
_Y:-.800- 736- 6879
_CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
in a safe place for future reference.
500
OWNER'S MANUAL
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

2
IFULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occursdue to defect in matedal or workmanship in this
SEARS TREADMILL EXERCISER, contact the nearest SEARS Service Center throughout the United
States and SEARS will repair or replace the TREADMILL EXERCISER, free of charge.
This warranty does not apply when the TREADMILL EXERCISER is used commemiallyor for rental pur-
poses.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA_ HOFFMAN ESTATES, IL 60179

EXPANSE
5 O O M
TABLE OF CONTENTS
FULL 90 DAY WARRANTY ................................................................... 2
IMPORTANT PRECAUTIONS ................................................................. 4
BEFORE YOU BEGIN ....................................................................... 5
ASSEMBLY ............................................................................... 6
OPERATION AND ADJUSTMENT ............................................................. 7
TROUBLE-SHOOTING AND STORAGE ........................................................ 10
CONDITIONING GUIDELINES ............................................................ _..12
PART LIST ............................................................................... 14
EXPLODED DRAWING ..................................................................... 15
ORDERING REPLACEMENT PARTS .................................................. Back Cover
_kWARNING: Before beginning this or any exercise program, consult your physician. This is
especially important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage sus-
tained by or through the use of this product. 3

IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of burns, fire, electric shock or injury to persons, read the fol-
lowing Important precautions and information before operating the treadmill.
.
2.
It is the responsibility of the owner to ensure
that all users of this treadmill are adequately In-
formed of all warnings and precautions.
Use the treadmill only as described in this
manual.
12. Never move the walking belt while the power is
turned off. Do not operate the treadmill if the
power cord or plug is damaged, or if the tread-
mill is not working properly. (See BEFORE
YOU BEGIN on page 5 If the treadmill is not
working properly.)
.
.
.
Q
7.
Place the treadmill on a level surface, with
eight feet of clearance behind it. Do not place
the treadmill on any surface that blocks air
openings. To protect the floor or carpet from
damage, place a mat under the treadmill.
Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
Keep small children and pets away from the
treadmill at all times.
The treadmill should be used only by persons
weighing 250 pounds or less.
13. Wear appropriate exercise attire when using
the treadmill. Do not wear loose clothing that
could become caught in the treadmill. Athletic
support clothes are recommended for both
men and women. Always wear athletic shoes.
Never use the treadmill with bare feet, wearing
only stockings, or in sandals.
14. Never start the treadmill while you are standing
on the walking belt. Always hold the handrails
while using the treadmill.
15. The treadmill is capable of high speeds. Adjust
the speed In small increments to avoid sudden
jumps in speed.
16. To reduce the possibility of the treadmill over-
heating, do not operate the treadmill continu-
ously for longer than I hour.
.
9.
10.
11.
Never allow more than one person on the
treadmill at a time.
When connecting the power cord (see HOW TO
PLUG IN THE POWER CORD on page 7), plug
the power cord into a surge protector (not in-
cluded) and plug the surge protector into a
grounded circuit capable of carrying 15 or
more amps. No other appliance should be on
the same circuit.
Use only a UL-IIsted surge protector, rated at
15 amps, with a 14-gauge cord of five feet or
less in length. Do not use an extension cord.
Keep the power cord and the surge protector
away from heated surfaces.
17. Never leave the treadmill unattended while it is
running. Always remove the key when the
treadmill is not in use.
18. Never insert any object into any opening.
19. Inspect and tighten all parts on the treadmill
every three months.
20. Always unplug the power cord before perform-
ing the maintenance and adjustment proce-
dures described in this manual. Servicing other
than the procedures in this manual should be
performed by an authorized service represen-
tative only.
SAVE THESE INSTRUCTIONS
4

BEFORE YOU BEGIN
Thank you for selecting the SEARS LIFESTYLEFP EX-
PANSE 500 treadmill. The EXPANSE 500 treadmill
blends advanced technology with innovative design to
let you enjoy an excellent form of cardiovascular exer-
cise in the convenience and pdvacy of your home.
For your benefit, read this manual carefully before
using the treadmill. If you have additional questions,
please call ourtoll-free HELPLINE at 1-800-736-6879,
Monday through Saturday, 7 a.m. until 7 p.m. Central
Time (excluding holidays). To help us assist you,
please note the product model number and serial num-
ber before calling.The model number of the treadmill
is831.297432. The serial number can be found on a
decal ,_ttached to the treadmill (see the front cover of
this manual for the location).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Padded Walking
Platform
Walking Belt
Foot Rails
FRONT
BACK
Rear Roller
Adjustment Bolts
RIGHT SIDE
Power Cord
Note: The incline leg pad may mark some types of linoleum. Mild household cleaning agents willremove any marks. 5

ASSEMBLY
Set the treadmill in a cleared area and remove all packing matedals. Do not dispose of the packing materials until
assembly is completed.
THE FOLLOWING TOOLS ARE REQUIRED FOR ASSEMBLY: The Included 7/32" allen wrench
and your own adjustable wrench _.
1. Raise the Right Handrail (12) to a vertical position.Align the
hole in the lower end of the Right Handrail with the h01e in the
side of the Frame (36). Insert one of the three 3/8" x2" Bolts
(28) into theRight Handrail, and tighten the Bolt into the Frame.
Tighten the Bolt that is already in the Right Handrail.
Press the Right Handrail Cap (27) onto the lower end of the
Right Handrail (12). Note: It may be necessary to push the 12"
Cable Loom (10) into the Right Handrail.
Tighten
2. Using the 7/32" Allen Wrench (9), loosen the Handrail Bolt that is
under the Console (6). Rotate the Console to the position
shown.
See the inset drawing. If there is acable tie through the Handrail
(1) and Handrail Cage Nut (38), cut it. Make sure that the Cage
Nut is inserted intothe hole in the underside of the Handrail.
Insertthe upper end of the Left Handrail (1) into the left side of
the Console (6). Insert a Handrail Bolt (2) into the bottom of the
Console and the Left Handrail (1). Finger tighten the Handrail
Bolt.
21 38
3. Align the holes in the lower end of the Left Handrail (1) with the
holes in the treadmill Frame (36). Tighten a 318" x 2" Bolt (28)
into each hole.
Press the Left Handrail Cap (68) onto the lower end of the Left
Handrail (1).
See step 2. Using the 7/32" Allen Wrench (9), tighten the two
Handrail Bolts (2) under the Console (6). 28 1 36
6
4. Remove the paper backing from the Wrench Clip (16). Press the
Wrench Clip onto the Right Rear Endcap (59) in the indicated lo-
cation. Press the 3/16" Allen Wrench (58) into the Wrench Clip.
Make sure that all parts are tightened before usingthe treadmill.
Note: To protect the floor or carpet from damage, place a mat
under the treadmill.
_59
16

OPERATION AND ADJUSTMENT
THE PERFORMANT LUBETM WALKING BELT
Your treadmillfeatures a walking belt coated with
PERFORMANT LUBETM, a high-performance lubdcant.
IMPORTANT: Never apply silicone spray or other
substances to the walking belt or the walking plat-
form. They will deteriorate the walking belt and
cause excessive wear.
HOW TO PLUG IN THE POWER CORD
DANGER: improper connection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or service-
man if you are in doubt as to whether the
product is properly:grounded. Do not modify
the plug provide d with the product---if it will
'not fit the outle t havea 'proper outlet in-
stalled by a qualified electrician.'
Your treadmill, like any other type of sophisticated
electronicequipment, can be seriously damaged by
sudden voltage changes in your home's power,
Voltage surges, spikes, and noise interference can re-
sult from weather conditionsor from other appliances
being turned on or off.
To decrease the pos-
sibility of your tread- 1
mill being damaged,
always use a surge
protector (not in-
cluded) with your
treadmill.
Surge protectors are
sold at most hardware
stores and department
stores. Use only a UL-
listedsurge protector,
rated at 15 amps, with a
14-gauge cord of five
feet or less in length.
This product must be
grounded, If it should
malfunctionor break
down, grounding pro-
vides a path of least re-
sistance for electric cur-
rent to reduce the dsk of
electric shock. This productis equipped with a cord
having an equipment-grounding conductorand a
groundingplug. Plug the power cord into a surge
protector, and plug the surge protector into an ap-
propriate outlet that is properly installed and
grounded In accordance with all local codes and
ordinances.
This product isfor use on a nominal 120-volt circuit,
and has agroundingplug that looks like the plug illus-
trated in drawing Ibelow. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge protector to a 2-pole recep-
tacle as shown in drawing 2 if a propedy grounded out-
let isnot available.
The temporary adapter should be used only untila
propedy grounded outlet (drawing 1) can be installed
by a qualified electddan.
The graen-colorad rigidear, lug, or the like extending
from the adapter mustbe connected to a permanent
ground such as aproperly grounded outlet box cover.
Whenever the adapter isused itmust be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified elec-
trician to determine if the outlet box Cover Is
grounded before using an adapter.
j Grounded Outlet Box
/Grounding Pin
"_unding Plug
3rounded Outlet
Treadmill Power Cord-..
__ ,1,_/Grounded Outlet Box
Adapter
,_ Grounding Pin
Plug Surge Protector

DIAGRAMOFTHECONSOLE
Motivational Fitness Monitor
I
SPEED TIME DISTANCE CALORIES
ON/_
Speed ¢0
Key "'--["'
The heart of the treadmill is the innovative console.
The console features a key-operated power switch,
electronic speed control and four independent displays
to provide continuous exercise feedback. Please read
these instructionscarefully before operating the con-
sole. Note: If there is a sheet of protective plastic
on the face of the console, peel it off before operat-
ing the console.
INSTALLING BATTERIES
CAUTION: Do not stand on the walk-
ing belt when turning on the power. Always wear
the clip while operating the treadmill.
Insert the key into the power switch.The four displays
of the motivational fitness monitor willnot appear until
the ON/CLEAR button is pressed, or the walking belt
begins to move (see CONTROLLING THE SPEED
below). Note: If batteries were just installed, the four
displays willalready appear.
The motivational fitness monitor requires two "AA" bat-
tedes (not included); alkaline batteries are recom-
mended. Slide open the battery cover located on the
underside of the console. Remove the battery clipfrom
the console. Find the markings inside the battery clip
showing which direction the batteries should be
turned. Press the battedes into the battery clip.
Replace the battery clip in the console and close the
battery cover.
Underside of Console
• dinJ" I
Battery
._,J ___J - Cover
CONTROLLING THE SPEED
To startthe walking belt, first turn the speed control
knob to "STOP/RESET." Then, turn the knob slowly
clockwiseuntil the walking belt begins to move at slow
speed. Do not let your feet touch the walking belt when
standing on the foot rails.
A, CAUTION: After the knob is turned,
there will be a pause before the walking belt be-
gins to move. Adjust the speed slowly until you
are familiar with the operation of the treadmill.
Carefully step onto the walking belt and begin exercis-
ing. Change the speed of the walking belt as desired
by turning the speed control knob. To stop the walking
belt, turn the knob to "STOP/RESET."
MOTIVATIONAL FITNESS MONITOR
HOW TO TURN ON THE POWER
Stand on the foot rails of the treadmill. Do not stand on
the endcaps or they may be damaged. Find the clip at-
tached to the key, and clipit onto your waistband.
The four displays of the motivational fitness monitor
provide continuous exercise feedback. The displays
can be reset by pressing the ON/CLEAR button. The
four displays are descdbed below:

SPEED--This display shows the current speed of the
walking belt, in miles per hour.
TIME--This display shows the elapsed time. Note:
When the walking belt is stopped, the TIME displaywill
go intoa pause mode after afew seconds.
DISTANCE--This display shows the total distance that
you have walked or run, in miles.
CALORIES--This display shows the approximate
number of nutritionalCalories that you have burned.
Note: If the walking belt is stopped and remains sta-
tionary for about four minutes, the four displays of the
motivational fitness monitorwillbe reset and will
darken, although the power will remain on. The four
displays will appear again when the ON/CLEAR button
ispressed, or the walking belt is restarted.
TURNING OFF THE POWER
To turnoff the power, remove the key from the con-
sole. Store the key in asecure location.
PADDED WALKING PLATFORM
The treadmill features a padded walking platform
that adds to your comfortas you exercise on the
treadmill.
HOW TO CHANGE THE INCUNE OF THE TREADMILL
The incline ofthe treadmill can be changed by raising
or lowering the back end. Before changing the incline,
remove the key and unplug the power cord.
Place one foot on the incline leg near the sticker,and
grasp the.rear roller with beth hands, CAUTION: Do
not place your hands under the frame, or they may
be pinched. Do not lift on the endcaps or they may
be damaged. When the back end ofthe treadmillis in
the lowest position, the incline is about 10%. Raise the
back end untilit clicksintoposition..The inclinewill
then be about 5%. Raise the back end again until it
clicks intoposition.The inclinewillthen be about 3%.
To lower the back end, firstraise it past the highest po-
sition, and then lower it. CAUTION: Before exercising
on the treadmill, push slightly on the back of the :
treadmill to make sure that the incline leg Is locked
in position.
9

TROUBLE,SHOOTING AND STORAGE
10
Most treadmill problems can be solved by following the simple steps below. Find the symptom that ap-
plies, and follow the steps listed. If further assistance is needed, call our toll-free HELPLINE at 1-800-736-
6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).
1. SYMPTOM: THE POWER DOES NOT TURN ON
a. Make sure that the power cordis plugged intoa surge protector, and that the surge protectorisplugged into
a propedy grounded outlet. (See HOW TO PLUG IN THE POWER CORD on page 7.) Use only a UL-listed
surge protector, rated at 15 amps, with a 14-gauge cord of five feet or less in length.
b. After the power cord has been plugged in, make sure that the key isfully inserted intothe console. (See
HOW TO TURN ON THE POWER on page 8.)
c. Check the circuit breaker located on the treadmill near the
power cord. If the switchprotrudes as shown, the circuit
breaker has tripped. To reset the circuitbreaker, wait for five
minutes and then press the switch back in. Tripped _ IReset
2. SYMPTOM: THE POWER TURNS OFF DURING USE
a. Check the circuit breaker located on the treadmill near the power cord. If the circuitbreaker has tripped (see
the drawing above), wait for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in.
c. Remove the key from the console. Reinsert the key fully intothe console.
3. SYMPTOM: THE WALKING BELT SLOWS WHEN WALKED ON
a. Use only a UL-listed surge protector, rated at 15 amps, with a 14-gauge cord of five feet or less in length.
b. If the walking belt is overtightened, treadmillperformance may
decrease and the walking belt may be permanently damaged.
Remove the key and UNPLUG THE POWER CORD. Using the
3/16" allen wrench, turn both rear roller adjustment bolts coun-
terclockwise, 1/4 of a turn. When the walking belt is properly
tightened, you should be able to lift each side of the walking
belt 3-4 inches off the walking platform. The center of the walk-
ing belt should just touch the walking platform. Be careful to
keep the walking belt centered. Plug in the power cord, insert
the key and run the treadmillfor afew minutes. Repeat until the
walking belt isproperly tightened. Rear Roller Adjustment Bolts
c. If the walking belt stillslows when walked on, please call our toll-free HELPLINE.
4. SYMPTOM: THE WALKING BELT IS OFF-CENTER OR SLIPS WHEN WALKED ON
a. If the walking belt has shiftedto the left, first remove the key
and UNPLUG THE POWER CORD. Using the 3/16" allen
wrench, turn the left rear roller adjustment bolt clockwise, and
the right bolt counterclockwise, 1/4 of a turn each. Be careful
not to overtighten the walking belt. Plug in the power cord, in-
sert the key and run the treadmill for a few minutes. Repeat
until the walking belt is centered.

b.If the walking belt has shifted to the right, firstremove the key
and UNPLUG THE POWER CORD. Using the 3/16" allen
wrench, turn the left rear roller adjustment bolt counterclockwise,
and the right bolt clockwise, 1/4 of a turn each. Be careful not to
overtighten the walking belt. Plug in the power cord, insert the
key and run the treadmill for afew minutes. Repeat until the
walking belt is centered.
c. If the walking belt slipswhen walked on, first remove the key and
UNPLUG THE POWER CORD. Using the 3/16" allen wrench,
turnboth rear roller adjustment boltsclockwise, 1/4 of a turn.
When the walking belt is correctlytightened, you shouldbe able to
lift each side of the walking belt 3-4 inches offthe walking plat-
form. The center of the walking belt shouldjust touchthe walking
platform. Be carefultokeep the walkingbelt centered. Pluginthe
powercord, insert the key and run the treadmill for afew minutes.
Repeat untilthe walking belt ispropedytightened.
STORAGE
Unplug the power cord when the treadmill is not in use.
Remove the lefthandrail cap and the two bolts from the lower end of
the lefthandrail (see drawing 1).
Using the 7132"allen wrench, remove the bolt from the upper end of
the left handrail (see drawing 2). Slide the handrail out and lay it on
the treadmill.
Remove the right handrail cap and the bolt from the lower end of the
right handrail. Loosen the other boltin the handrail (see drawing 3).
Lay the righthandrail on the treadmill.
It is recommended that the treadmill be covered during extended peri-
ods of storage. Remove
11

CONDITIONING GUIDELINES
The following guidelines will help you to plan your ex-
ercise program. Remember that proper nutritionand
adequate rest are essential for successful results.
WARNING: Before beginning this or
any exercise program, consult your physician.
This Is especially important for individuals over
the age of 35 or Individuals with pre-existing
health problems.
EXERCISE INTENSITY
To maximize the benefits of exercising, itis important
toexercise with the proper intensity. The proper inten-
sitylevel can be found by using your heart rate as a
guide. Foreffective aerobic exercise, your heart rate
shouldbe maintained at a level between 70% and
85% of your maximum heart rate as you exercise.
This is known as your training zone. You can find your
training zone in the table below. Training zones are
listedfor both unconditioned and conditioned persons
according to age.
UNCONDITIONED CONDITIONED
TRAINING ZONE TRAINING ZONE
AGE (BEATS/MIN) (BEATS/MIN)
20 138-167 133-162
25 136-166 132-160
30 135-164 130-158
35 134-162 129-156
40 132-161 127-155
45 131-159 125-153
50 129-156 124-150
55 127-155 122-149
60 126-153 121-147
65 125-151 119-145
70 123-150 118-144
75 122-147 117-142
80 120-146 115-140
85 118-144 114-139
During the first few months of your exercise program,
keep your heart rate near the low end of your training
zone as you exercise. After a few months, your heart
rate can be increased gradually until it is near the mid-
dle of your training zone as you exercise.
To measure your heart rate, stop exercising and place
two fingers on your wrist as shown below.
Take a six-second heartbeat count, and multiplythe
resultby 10 to find your heart rate. For example, if
your six-second heartbeat count is 14, your heart rate
is 140 beats per minute. (A six-second count is used
because your heart rate will drop rapidlywhen you
stop exercising.) Adjust the intensity of your exercise
until your heart rate is at the proper level.
WORKOUT GUIDELINES
Each workout should consistof three basic parts: a
warm-up, 20 to 30 minutes of training zone exercise,
and a cool-down.
Warming up prepares the body for exercise by in-
creasing circulation, delivering more oxygen to the
muscles and raising the body temperature. Begin
each workout with 5 to 10 minutes of stretchingand
light exercise to warm up.
Next, increase the intensity ofyour exercise to raise
your heart rate to your training zone for 20 to 30 min-
utes. Breathe regularly and deeply as you exercise--
never hold your breath.
Finish each workout with 5 to 10 minutes of stretching
to cool down. Stretching after exercise isvery effec-
tive for increasing flexibility.
To maintain or improve your condition,complete three
workoutseach week, with at least one day of rest be-
tween workouts.After a few months of regular exer-
cise, you may complete up to five workouts each week,
ifdesired.
The key to success isto make exercise an enjoyable
part of youreveryday life.
12

SUGGESTED STRETCHES
The following stretches can provide a good warm-up or cool-down. Correct form for each stretch is shown inthe
drawings below. Move slowly as you stretch---never bounce.
TOE TOUCH STRETCH
Stand with your knees bent slightlyand slowlybend forward
from your hips. Allow your back and shouldersto relax as you
reach down toward your toes as far as possible.Hold for 15
counts, then relax. Repeat 3 times.
Stretches: Hamstrings, back of knees and back.
HAMSTRING STRETCH
Sit with one leg extended. Bring the sole of the oppositefoot to-
ward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for both legs.
Stretches: Hamstrings, lower back and groin.
CALF/ACHILLES STRETCH
With one leg in front ofthe other, reach forward and place your
hands against awall. Keep your back leg straight and your
backfoot fiat on the floor. Bend your front leg, lean forward and
move your hipstoward the wall. Hold for 15 counts, then relax.
Repeat 3 times for both legs. To cause further stretchingof the
achilles tendons, bend your back leg as well.
Stretches: Calves, achilles tendons and ankles.
QUADRICEPS STRETCH
With one hand against awall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close to
your buttocks as possible. Hold for 15 counts,then relax.
Repeat 3 times for both legs.
Stretches: Quadriceps and hip muscles.
INNER THIGH STRETCH
Sitwith the soles of your feet together and your knees outward.
Pullyour feet toward your groin area as far as possible. Hold
for 15 counts, then relax. Repeat 3 times.
Stretches: Quaddceps and hip muscles.
13

PART LIST--Model No. 831.297432 R0296A
Key Part Key
No. No. Qty. Description No. Part
No. Qty. Description
1 123635 1 Left Handrail 45 122363
2 122137 2 Handrail Bolt 46 122871
3 111869 4 Cage Nut 47 016057
4 119038 1 Key/Clip 48 124423
5 110000 1 Speed Control Knob 49 013547
6* 124150 1 Console 50 124292
7 123897 1 Wire Harness 51 012108
8 123637 1 Console Plate 52 014105
9 045017 1 7/32" Allen Wrench 53 123627
10 103643 2 12"Cable Loom 54 116980
11 013141 5 Console Screw 55 123961
12 123633 1 Right Handrail 56 116927
13 123993 1 Pulley Cover 57 116926
14 013322 12 Endcap Screw 58 123355
15 124147 1 Front Roller/Pulley 59 123992
16 016028 2 Adhesive Clip 60 105444
17 118153 1 Reed Switch 61 123991
18 118195 1 Extension Wire 62 109788
19 054023 4 Wire Clip 63 100691
20 109382 1 Circuit Breaker 64 124146
21 124695 1 Grommet 65 124380
22 124669 1 Power Cord 66 125323
23 112609 1 Front Roller Adj. Bolt 67 031238
24 014127 3 Adjustment Washer 68 123921
25 123994 1 Front Right Endcap 69 122812
26 105477 2 Motor Nut 70 014117
27 123922 1 Right Handrail Cap 71 120867
28 013601 4 3/8" x 2" Bolt 72 122632
29 117806 2Wheel Bolt 73 112825
30 120630 14 Small Screw 74 118017
31 123647 2 FrontWheel 75 100994
32 012056 6 FrontWheel Nut/Incline Leg Nut 76 124100
33 124318 2 BeltGuide 77 117992
34 123628 1 Safety Cover 78 108080
35 013162 10 Safety Cover Screw 79" 124151
36 NSP 1 Frame 80 111467
37 124148 1 Right Foot Rail 81 127733
38 111430 2 Handrail Cage Nut # 115868
39 124145 1 Walking Belt # 123898
40 016029 1 4" Wire Tie #115868
41 124422 2Incline Leg Bolt # 128018
42 124565 4 Incline Leg Spring
43 107503 1 Motor Pivot Bolt
44 123666 2 Incline Leg Latch
1Controller Plate
1Controller
2 8" wire Tie
2 Incline Bolt
1 Motor Lock Bolt
1 Pulley Cover Bracket
1 Motor Swivel Nut
4 Incline Leg Washer
1 Incline Leg
2 Incline Leg Er'tdcap
2 Incline Leg Pad
1 Cable Tie Clip
1 Cable Tie
1 3/16" Allen Wrench
1 Right Rear Endcap
2 Rear Roller Adj. Bolt
1 Left Rear Endcap
1 Rear Roller
8 Platform Screw
1 Padded Walking Platform
8 Endcap U-Nut
1 Left Foot Rail
1 Choke
1 Left Handrail Cap
1 Motor Tension Washer
1 Star Washer
1 Motor Tension Nut
1 Motor Mount Bracket
1 Pulley/Flywheel/Fan
1 Motor Belt
2Motor Bolt
1 Motor
1 Safety Cover Plug
4 Choke Screw/Plate Screw
1 Motor/Pulley/Flywheel/Fan
1 Potentiometer
1 Battery Cover
1 Pot. Wire Extension
1 White 2 Wire Jumper
1 12" Pot Extension Wire
1 Owner's Manual
*Includes all the parts shown in the box.
#These are non-illustrated parts.
Specifications are subject to change without notice.
14

EXPLODED DRAWING--Model No. 831.297432 RO296A
68
70
14
51
49
39
\37
11
13
81
2
8O
12
22
27
14
61
16 55
54
52
48
3O
34 31
35 29
33
78 4--_
40
15

S£/ARS
Model No. 831.297432
QUESTIONS?
If you find that:
•you need help assembling or
operating the EXPANSE 500
treadmill
•a part is missing
•or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday-Saturday, 7 am-7 pm
Central Time (excluding holidays)
REPLACEMENT
PARTS
If parts become worn and need
to be replaced, call the following
ton-free number
1-800-FON-PART
(1-800-366-7278)
Pa_ No. 128018 F00229AC RO296A
The model number and serial number of your EXPANSE 500 tread-
millare listed on a decal attached tothe frame. See the front cover
ofth s manua to find the location of the decal.
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or toorder parts by telephone, call the toll-free
numbers listedat the left.
When requesting help or service, or ordering parts, please be pre-
pared to provide the following information:
•The NAME OF THE PRODUCT (SEARS LIFESTYLEFP EX-
PANSE 500)
•The MODEL NUMBER OF THE PRODUCT (831.297432)
•The PART NUMBER OF THE PART (see page 14 of this manual)
• The DESCRIPTION OF THE PART (see page 14 of this manual)
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 USA
Printed in USA ©1996 Sears, RoebLJckand Co.