Lifetime FRONT ADJUST 90599 User manual

TOOLS REQUIRED TABLE OF CONTENTS
• Requires at least 493 lb (224 kg) of cement mix to fill a
volume of 3.7 ft3(0.105 m3).
• Requires 3+ days for concrete to cure, plus 3-4 hours
to complete assembly steps.
• 2+ people recommended for setup.
Pour le français, voir la page 2. Para el español, ver la página 3.
ASSEMBLY INSTRUCTIONS
MODEL 90599
Save this instruction in the event that the manufacturer has
to be contacted for replacement parts.
BEFORE ASSEMBLY:
CONTACT LIFETIME CUSTOMER SERVICE:
Call: 1-800-225-3865
7:00 am–5:00 pm (Monday–Friday) MST
and 9:00 am–1:00 pm Saturday MST
QUESTIONS? Model Number: 90599
Product ID:
For Customer Service in Mainland
Europe and the United Kingdom,
E-mail:[email protected]
Live Chat:
www.lifetime.com
Video Instructions:
www.youtube.com/lifetimeproducts
7/16" (11 mm)
(x2)
(x1)
(x1) (x1)
1/2" (13 mm)
(x2)
(x1)
9/16" (14 mm)
(x2)
3/4" (19 mm)
(x2)
(x1)
(x1)
Cement Mix
493 lb (224 kg)
(3’)
Rebar
(x1)
(x1) (x1)
Icon Legend................................4
Notices....................................5
Initial Set Up..............................6
Pole Assembly..........................12
Backboard to Rim Assembly.......17
Backboard to Pole Assembly.......21
PartsIdentifier..........................i-iv
Handle Assembly.......................26
Final Assembly..........................33
Maintenance Instructions..........39
Warning Sticker.......................40
Registration........................44
Warranty................................45
FRONT ADJUST®
BASKETBALL SYSTEM
(x1)
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2
• Indicates the parts to be used for a section.
• Indicates special heed should be taken when reading.
• Indicates the hardware to be used for a section.
• Indicates the tools to be used for a section.
• Indicates no hardware required for a specific page.
• Indicates no parts required for a specific section.
• Indicates to use/not to use an electric drill for a specific step.
ICON LEGEND
• Indicates the use of a centerlock nut. A nut with this marking will require some effort to tighten.
This hardware was designed with this feature in order to prevent loosening later.
1197626 2/6/2019
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33
WARNINGS & NOTICES
Most injuries are caused by misuse and/or not following instructions. Use caution when using this product.
To ensure safety, do not attempt to assemble this product without following the instructions carefully. Check entire box and inside all packing
material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware
identifier and parts list in this document. Proper and complete assembly, use and supervision are essential for proper operation and to reduce the
risk of accident or injury. A high probability of serious injury exists if this product is not installed, maintained, and operated properly.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
• If using a ladder during assembly, use extreme caution.
• Two capable adults are recommended for this operation.
• Check base daily for leakage. Leaks will cause system to fall.
• Assemble the pole sections properly. Failure to do so could cause the pole sections to separate during play or transport.
• Minimum operational height is 6 ft 6 in (1.98m) to the bottom of the backboard.
SAFETY INSTRUCTIONS
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4
1GROUND PREPARATION
Metal Parts
Hardware Bag
TOOLS REQUIRED
PARTS REQUIRED
HARDWARE REQUIRED
(1)
(1)
3 ft. Rebar Cement Mix
Level
ALE (x1)
(1)
493 lb
/224 kg
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5
TOOLS AND HARDWARE REQUIRED
XSECTION 1 (CONTINUED)
• Dig a round hole 24” deep and 18” in diameter. If you live in an area where frost heaves may pose a problem,
consult your local building inspector to determine the proper hole depth. The edge of the hole should be flush with
the edge of the playing surface.
1.1
• A Ground Sleeve is available
as an alternative to cementing
the Pole into the ground. Please
contact Customer Service for more
information.
!
• Make a mark 14.5 inches from the dimpled end of the Bottom Pole (ALE) (do not scratch the powder coating).
1.2
14.5”
ALE
18’’
(1)

6
TOOLS AND HARDWARE REQUIRED
XSECTION 1 (CONTINUED)
• Mix the concrete. Save 1/2 bag of concrete mix to use later in the assembly. Pour the mixed concrete into the
hole until it is filled to the level of the playing surface.
• Insert the dimpled end of the Bottom Pole (ALE) into the center of the cement up to the 14.5” mark.
1.3
1.4
493 lb
/224 kg
• If the pole is buried too deep or too
shallow, the rim will not to be at the
correct height.
!
ALE

7
TOOLS AND HARDWARE REQUIRED
XSECTION 1 (CONTINUED)
• DO NOT CONTINUE the assembly
until the concrete has been
allowed to set for 1-4 hours.
!
• The slots in the Bottom Pole must be parallel to the playing surface. If necessary, insert a straight object (a ruler,
wire, etc.) through the slots in the Bottom Pole and rotate the pole until the object is parallel to the playing surface.
1.5
Playing Surface
• Use a Level to make sure the Bottom Pole
is standing vertical. Form the cement into a
downward slope away from the pole to allow
water runoff. Failure to do so may result in
premature rusting of the Pole.
!
• Insert the 1/2” x 3’ rebar (not included) inside the Bottom Pole (ALE). Check the pole several times within the first
hour to make sure that all sides are vertical and that the 14.5-inch mark remains level with the playing surface.
1.6
Rebar
3 ft. Rebar

8
TOOLS AND HARDWARE REQUIRED
XSECTION 1 (CONTINUED)
• STOP ASSEMBLY NOW. Do not continue the assembly until the concrete
has been allowed to set for at least 72 hours (3 days). In humid climates
or wet weather, allow more time for the concrete to cure. Do not proceed
until the curing process is complete.
!
• Mix the remaining 1/2 bag of concrete and pour the concrete into the Bottom Pole (ALE) until it is just below the slots
in the top of the pole. Then tamp the concrete down in the Bottom Pole (ALE) with a broom handle to remove any air
pockets. Remember to clean all excess concrete off the outside surface and inside surface of the pole.
1.7
(1/2 Bag)
• Do not overfill the Pole or you may not be
able to assemble the rest of the pole sections.
!

9
POLE ASSEMBLY
2
BCO
Metal Part
Hardware Bag
TOOLS REQUIRED
PARTS REQUIRED
HARDWARE REQUIRED
(2) (1)
9/16”
ADS (x2)*
ABZ (x2)*
ABB (x2)
AAF (x2)
ABE (x2)
ABR (x2) CIH (x2)*
*Note: Only one #14 x 1” Self-Tapping Screw (ABZ), one Domed Counter-
sink Washer (CIH) and one 1/4” x 3/4” Pan Head Screw (ADS) will be used
for this section. Save the remaining hardware for later in the assembly.
43 3/8” (110 cm)
Scrap Wood
ALH (x1)
ALF (x1)
43 3/8” (110 cm)
Warning Sticker
ALL (x1)
(1) (1)

10
TOOLS AND HARDWARE REQUIRED
XSECTION 2 (CONTINUED)
2.1 • Insert the 3/8” x 4” Hex Bolts (ABE) with the 3/8” Washers (AAF) into the Middle Pole (ALF) as shown. Then slide the 1/2” x
3.41” Spacers (ABR) onto the Hex Bolts.
ALF
ABE
ABR
Warning
Sticker
AAF
Large Holes
Small Holes
AAF (x2)
ABE (x2)
ABR (x2)

11
TOOLS AND HARDWARE REQUIRED
XSECTION 2 (CONTINUED)
2.2 • Place the Pole Bracket (ALL) onto the 3/8” x 4” Hex
Bolts (ABE), and attach it to the Middle Pole (ALF)
with the hardware shown.
• The 1/4” x 3/4” Screw should be flush with the Pole,
but will spin freely once installed. Do not jam the Poles
together until instructed.
!
9/16" (x2)
2.3 • Align the hole in the Top Pole (ALH) with the slot in
the Middle Pole (ALF) and slide the Top Pole over the
Middle Pole. Insert a 1/4” x 3/4” Screw (ADS) through
a Domed Countersink Washer (CIH), into the small hole
in the Top Pole, and into the slot in the Middle
Pole as shown. The Screw head should fit into the
Countersink Washer.
ALF
ABB
ALL
ABE
ABB (x2) ADS (x1)
ALH
ALF
ALH
ALF
ADS
CIH
CIH (x1)

12
TOOLS AND HARDWARE REQUIRED
XSECTION 2 (CONTINUED)
• After the Poles have been seated, insert a #14 x 1”Self-Tapping Screw (ABZ) into the back of the Pole as shown.
2.5
2.4 • In order to seat the Poles, strike each end of the Pole very hard five to six times on a piece of scrap wood or cardboard.
This must be done even if the Poles cover the slots before seating has occurred.
If the Top Pole (ALH) does not completely cover the slots on the Middle Pole (ALF) after seating, DO NOT COMPLETE ASSEMBLY. Call
our Customer Service Department.
WARNING
The Poles must be seated together! Even if the Poles cover
the slots before seating, they must be struck on a hard
surface five to six times! Failure to seat the Poles correctly
could allow the Poles to separate during use, which could
lead to serious personal injuries or property damage.
Wood Block
ATTENTION: THIS STEP CANNOT BE REVERSED!
ALH
ALF
ALH
ALF
ABZ
ABZ (x1)
• Do not hit your feet with the Pole sections,
as serious injury could occur.
!
• Chuck the #14 x 1” Self-Tapping Screw
(ABZ) directly into an Electric Drill for easy
installation, or use a 3/8” Hex Driver.
!

13
BACKBOARD TO RIM ASSEMBLY
3
BCS
Metal Parts
Hardware Bag
PARTS REQUIRED
HARDWARE REQUIRED
ABD (x2)
5/16”
ABF (x2)
7/16”
AAM (x2)
ABK (x4)
5/16”
AJW (x2) APZ (x1) AOW (x1)
AAV (x2)
DFE (x4)
ABB (x4)
AAJ (x2)
AJI (x1)
ALX (x1)
ALD (x1)
DFD (x1)
AMY (x2)
Plastic Parts
TOOLS REQUIRED
(2) (2) (2)
1/2” 7/16” 9/16”

14
XSECTION 3 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
3.1 • Insert two Bolts (AAM) with Washers (ABD) and Rubber Washers (ABF) through the holes indicated in the back of the Rim (ALX) as
shown. Secure the hardware with two T-Nuts (AAJ).
• Ensure that the Tap Bolts (AAM) are positioned
on the outside edge of the holes as shown.
• Do not overtighten the hardware so much that the Rubber
Washers bulge as shown.
!
!
1/2" (13 mm)
ABD (x2) ABF (x2)
AAM (x2)
ABF ABF
AAJ
AAM ABD ABF
ALX
AAM AAM
AAJ AAJ
AAJ (x2)
(x2)
(x1)
AAJ
AAM ABD ABF

15
XSECTION 3 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
1/2”(x2)
3.2 • Connect the Rim (ALX) and Plastic Guard (ALD) to the Backboard (AJI) with the hardware shown. Secure the 5/16” Nylock Flange
Nuts (ABK) onto the Tap Bolts (AAM).
ABK (x2)
APZ (x1)
APZ
ALX
ABK
ALD
AAM
AJI
DFD

16
XSECTION 3 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
AAV
ABK
AOW
AJW
APZ
3.3
3.4
• Turn the Backboard Assemly over. Thread the 5/16” Jam Nuts (AAV) onto each end of the U-Bolt (APZ) as far as
they will go. Slide the Compression Springs (AJW) onto the U-Bolt, and place the Spring Retainer Plate (AOW) over
the Compression Springs. Secure the Plate to the Springs with the hardware shown.
• Attach the Backboard Brackets (AMY) to the Backboard using the hardware shown.
AAV (x2) ABK (x2)
AJW (x2)AOW (x1)
1/2”(x2)
7/16”(x2)
9/16”(x2)
• DO NOT COMPLETELY TIGHTEN THE 5/16” NYLOCK
FLANGE NUTS IN THIS STEP! Only tighten the Nuts
until the Rim does not wobble. Tightening the Nuts
will adjust the Rim tension.
!
DFE (x4) ABB (x4)
ABB
DFE
DFE
DFE
DFE
ABB
AMY
• A Centerlock Nut
will require some effort
to thread onto a Bolt.
See page 2 for details.

17
7 5/8” (19.4 cm)
Metal Parts
Hardware Bag
TOOLS REQUIRED
PARTS REQUIRED
HARDWARE REQUIRED
4
(x2) (x2)
3/4" (19 mm) 9/16" (14 mm)
(x1)
BCR
AJY (x2)
AKC (x2)
AKB (x2)
30 1/16”
AAX (x4)
ABB (x1)
AAD (x2)
GBU (x2)
DFC (x1)
7 1/16” (18 cm)
7 1/2”
DGA (x2)
ABN (x8)
7 5/8 in/po (19.4 cm)
7 1/2 in (19 cm)
30 1/6 in (76.4 cm)
21 1/8” (53.6 cm)
7 1/16 in/po (18 cm)
7 1/2 in/po (19 cm)
21 1/8 in (53.6 cm)
BACKBOARD TO POLE ASSEMBLY

18
XSECTION 4 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
4.1 • Attach the Short Extension Arms (AKC) to the Backboard Brackets in the location shown with the hardware indicated.
Secure only by hand at this point.
AKC
AKC
AAX ABN
ABN
DGA
AAX (x1)
ABN (x2)
DGA (x1)
3/4" (19 mm) (x2)
• DO NOT strike this Bolt (GBU) with a mallet!
If there is difficulty sliding the Bolt into place,
use a wrench to turn the Bolt until it has
advanced into position.
!
• A Centerlock Nut requires
some effort to thread onto a
Bolt. See page 4 for details.
• If necessary, use a bolt to remove any
excess powder coating from the holes in the
Backboard Brackets.
!
GBU (x1)
GBU
7 5/8” (19.4 cm)

19
XSECTION 4 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
AKB AKB
AAX
ABB
DFC
DGA
GBU
AAX (x1)
DGA (x1)
9/16" (14 mm) (x2)
4.2 • Attach the ends of the Long Extension Arms (AKB) (that only have one hole)
to the Backboard Brackets in the location shown with the hardware
indicated. Secure only by hand at this point.
• Secure the Hex Bolt (DFC) to the
Backboard Brackets as shown.
4.3
ABB (x1)
DFC (x1)
7 1/2”
7 1/2 in/po (19 cm)
3/4" (19 mm) (x2)
ABN (x2)
ABN
ABN
GBU (x1)
7 5/8” (19.4 cm)
7 5/8 in/po (19.4 cm)

20
XSECTION 4 (CONTINUED)
TOOLS AND HARDWARE REQUIRED
AAX (x1)
4.5
• Attach both Counterbalance Springs (AJY) to the Hex Bolt (DFC) as shown.
• Lay the Backboard assembly next to the Pole assembly. Rest the Rim on cardboard to prevent scratching. Then secure the
Short Extension Arms (AKC) to the Top Pole (ALH) with the hardware shown.
AJY
AAD
AAX
ABN ABN
AJY
DFC
AAD (x1)
7 1/16” (18 cm)
ABN (x2)
3/4" (19 mm) (x2)
4.4
7 1/16 in/po (18 cm)