Lift Products Moto-Cart Jr Electric Lift User manual

Moto-Cart Jr Electric Li
Service Manual
LIFT PRODUCTS INC
PO BOX 349
ELM GROVE WI 53122
262-521-5720 FAX [phone]
Toll Free 877-543-8776
Models: JRMC-11-ELT
S/N ________________________________
Customer____________________________

REGISTRATION INFORMATION
(To validate your warranty and receive updated service bulletins, please complete this form)
Date_______________ Model No.________________
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____Magazine Ad (Specify which magazine)_____________________________________
____Recommended by a dealer (Name of Dealer)_________________________________
____Received information in the mail
____Internet
____Other (Please specify)___________________________________________________
What factors caused you to choose Lift Products?____________________________________
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Describe how and where products are being used?____________________________________
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Title________________________________________________________________________
Company____________________________________________________________________
Street Address________________________________________________________________
City, State, Zip________________________________________________________________
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Purchased From:
Name of Dealer_______________________________________________________________
Street Address________________________________________________________________
City, State, Zip________________________________________________________________
Phone No._____________________Fax No.________________________________________
Please fax this form to 262-521-5725.

LiftProducts,IncP.O.Box349ElmGrove,WI53122‐0349Phone:(877)543‐8776

Location of the charger for the JRMC-11-ELT is located:

1
It is important to read and follow all the instrucons and safety informaon contained in the
Operaon Manual prior to use.
We hope the carts will make your job easier and more fun. The Moto-Cart JR. can boost the
producvity in your organizaon and reduce injuries caused by repeve pushing or pulling a
manual plaorm cart with heavy load. Therefore, you will create a safe working environment
and minimize the worker’s compensaon insurance cost.
The cart is a baery power mobile plaorm truck used from moving materials, parts, or
machinery from one locaon to another without having to manually carry the load or push a
wheeled cart. These heavy push or pull cart applicaons can occur anywhere.
If these carts need constant pushing or pulling from one locaon to another and cause
fague to the employee moving the load, than it is a perfect applicaon for our baery
powered, electric cart.
PACKING LIST
• (1) Folded Cart
• (8) M8x20 Screw
SPECIFICATIONS
• Motor 24 volt/370 was Baery 2x12 v/40 Ah sealed lead acid Baery
• Baery Charger 100-220V-50/60Hz<1.5A AC/24VDC
• Charge Time: 7 hours
• Controlled Curs 70A 24V
OPERATION
1. Turn ON Power
Insert the power key into the switch lock and turn clockwise to the “ON” posion. All the
baery display lights should be on indicang the baeries are full and ready to work.
2. Check the Status
The status light should be on steadily if the electric and driving systems are OK. If it
ashes, check the clutch engagement rst.
3. Forward Moon
Start your cart stand behind the ller and hold the “bull-horns” with two hands. Look
straight ahead. Press the upward throle lever by your two-hands four ngers slowly to
start moving forward. The speed should increase as you press more.
4. Stop Cart
Slowly releasing your four ngers from the throle lever will reduce the speed and stop
the cart.
5. Emergency Stop
Just simply release your ngers quickly. The Cart should stop within 4.5 feet at full
forward speed.
Touch the Emergency stop buon to stop the Trolley.

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6. Reverse Moon
Press the downward throle lever by your two-hands four ngers slowly to start moving
reverse.
7. Forward Steering
Look straight ahead. When you need to turn right, your turn the “Caster” to the le. Vise
a versa for the le turn.
Reverse Steering: The operaon is the opposite as forward.
Move Manually (free wheeling):
Manual: You push or pull the Cart by disengaging the clutch in the transaxle.
Power: You can push or pull the Cart by pressing the free-wheel buon by your right hand nger
and operang by your le hand.
WARNING: Before you operate, pracce in a open area for at least one hour to get familiar with
the Cart and gain the operaon skills. The brake may not be eecve when engaged on inclines
greater than the grade with allowed load. Be alert!
EMERGENCY STOP
In case of out-of-control, turn the power o or pull safety buon immediately.
SAFETY INSTRUCTIONS
We disclaim all responsibility for any personal injury or property damage, which may occur as a
result of improper or unsafe use of its products. The following guidelines are intended to assist
you in the safe operaon of your cart. Should you have any quesons about the correct opera-
on of your Cart, please contact dealer.
Your cart can negoate grass, gravel, dirt, and sand surfaces, as well as hard paved or carpeted
surfaces. However, extra cauon should be taken when operang your unit on uneven surfaces
other than at surfaces.
If unintended moon or brake release occurs, turn the power OFF as quickly as it is safe.
IN SUMMARY:
• DO NOT try to climb sharp curbs.
• DO NOT drive over obstacles exceeding 5cm in height.
• DO NOT make an abrupt change in high speed or while traveling on an incline.
• DO NOT aempt to make fast turn on at surfaces.
• DO NOT climb inclines greater than 8° degrees or a rise of 2 meters in 10 meters.
• DO NOT back onto uneven surfaces or inclines.
• DO NOT aempt to operate your unit in a stalled condion, such as traveling up to steep
an incline. This may cause the circuit breaker or thermal cut out to trip, rendering your
unit temporarily immobile.
• DO NOT operate unit when the red baery indicator light is ashing.

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BATTERY CHARGING
To ensure the best performance and maximum baery life, we recommend frequent baery
charging. Your Cart comes with an on-board baery charger for your ease and convenience. The
console baery display makes charging simple and easy. Follow these steps for baery charging.
1. The console baery display:
• Only when the baery is properly charged is the right-most green LED lit.
• As the baery’s state-of-charge decreases, successive LEDs light up, only one on at a
me.
• The 3rd-from-le red LED ashes, indicang “energy reserve” (70% depth of
discharge).
• The 3 le-most LEDs alternately ash, indicang “empty” (80% of depth of
discharge).
2. On a level dry surface, turn o the power key and plug the AC cord into the charger
socket located on the ber-glass compartment. Plug the other end of the AC cord into a
grounded wall outlet.
3. Charge the baery for 6-8 hours depending on the usage before charging. Disconnect
the AC cord, insert key into ller and check if all green lights are on.
4. There is no possible way to overcharge the baery since the charging voltage in
the oang stage is set constant. In general, you may start charging aer work and
disconnect it in the next morning.
WARNING: You must turn o power before charging. Otherwise it may damage the electric
circuit.

4
MAINTENANCE SCHEDULE
In order to obtain the best performance and last its service li, please maintain your unit ac-
cording to the following schedule and instrucons.
DAILY
1. Test brake eecveness before you drive.
2. Recharge baeries fully every night.
WEEKLY
1. Check re pressure. Pressure should be 40-50 psi.
2. Check and ghten the throle screw.
MONTHLY
1. Check baery condion. Clean baery terminals if necessary.
2. Check all electrical wire connectors to eliminate loose connecons.
3. Tighten all exposed screws and nuts.
4. Check wheel bearings by spinning res and checking for free rotaon.
THROTTLE ADJUSTMENT
1. Release the clutch lever, thus the motor can rotate freely.
2. Note on the throle control potenometer, when the control lever is swinging, how
the mount plate retain one end of the spring while the control bracket pulls the
other end of the spring in the direcon of rotang. As the lever rotates in the oppo-
site direcon, the other spring end is pulled in the opposite direcon.
3. With key in and speed seng at low, rotate the throle lever unl you just hear the
brake release click and motor starts running. Noce the angle rotated between the
lever and the Cart horn.
4. Rotate the throle lever in the opposite direcon ll just brake releases clicks, noce
the angle rotated between the lever and the Cart horn in this direcon.
5. If the angles are not idencal, loosen control bracket screws, rotate potenometer
sha a few degrees by using a at screw driver and then reghten it.
6. Repeat unl the reverse, neutral, and forward are in proper ranges.
7. Make sure throle control lever is parallel to ller handle. If the lever is not parallel,
full range rotaon in on direcon will not be possible, resulng in loss of speed in
that direcon.

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