Lift Products Moto-Cart Jr Electric Lift User manual

Moto-Cart Jr Electric Li
Service Manual
LIFT PRODUCTS INC
PO BOX 349
ELM GROVE WI 53122
262-521-5720 FAX [phone]
Toll Free 877-543-8776
Models: JRMC-11-ELT
S/N ________________________________
Customer____________________________

REGISTRATION INFORMATION
(To validate your warranty and receive updated service bulletins, please complete this form)
Date_______________ Model No.________________
How did you rst hear of Lift Products?
____Magazine Ad (Specify which magazine)_____________________________________
____Recommended by a dealer (Name of Dealer)_________________________________
____Received information in the mail
____Internet
____Other (Please specify)___________________________________________________
What factors caused you to choose Lift Products?____________________________________
____________________________________________________________________________
____________________________________________________________________________
Describe how and where products are being used?____________________________________
____________________________________________________________________________
____________________________________________________________________________
Name of person completing this form______________________________________________
Title________________________________________________________________________
Company____________________________________________________________________
Street Address________________________________________________________________
City, State, Zip________________________________________________________________
Phone________________________ Fax No.________________________________________
Purchased From:
Name of Dealer_______________________________________________________________
Street Address________________________________________________________________
City, State, Zip________________________________________________________________
Phone No._____________________Fax No.________________________________________
Please fax this form to 262-521-5725.

LiftProducts,IncP.O.Box349ElmGrove,WI53122‐0349Phone:(877)543‐8776

Location of the charger for the JRMC-11-ELT is located:

1
It is important to read and follow all the instrucons and safety informaon contained in the
Operaon Manual prior to use.
We hope the carts will make your job easier and more fun. The Moto-Cart JR. can boost the
producvity in your organizaon and reduce injuries caused by repeve pushing or pulling a
manual plaorm cart with heavy load. Therefore, you will create a safe working environment
and minimize the worker’s compensaon insurance cost.
The cart is a baery power mobile plaorm truck used from moving materials, parts, or
machinery from one locaon to another without having to manually carry the load or push a
wheeled cart. These heavy push or pull cart applicaons can occur anywhere.
If these carts need constant pushing or pulling from one locaon to another and cause
fague to the employee moving the load, than it is a perfect applicaon for our baery
powered, electric cart.
PACKING LIST
• (1) Folded Cart
• (8) M8x20 Screw
SPECIFICATIONS
• Motor 24 volt/370 was Baery 2x12 v/40 Ah sealed lead acid Baery
• Baery Charger 100-220V-50/60Hz<1.5A AC/24VDC
• Charge Time: 7 hours
• Controlled Curs 70A 24V
OPERATION
1. Turn ON Power
Insert the power key into the switch lock and turn clockwise to the “ON” posion. All the
baery display lights should be on indicang the baeries are full and ready to work.
2. Check the Status
The status light should be on steadily if the electric and driving systems are OK. If it
ashes, check the clutch engagement rst.
3. Forward Moon
Start your cart stand behind the ller and hold the “bull-horns” with two hands. Look
straight ahead. Press the upward throle lever by your two-hands four ngers slowly to
start moving forward. The speed should increase as you press more.
4. Stop Cart
Slowly releasing your four ngers from the throle lever will reduce the speed and stop
the cart.
5. Emergency Stop
Just simply release your ngers quickly. The Cart should stop within 4.5 feet at full
forward speed.
Touch the Emergency stop buon to stop the Trolley.

2
6. Reverse Moon
Press the downward throle lever by your two-hands four ngers slowly to start moving
reverse.
7. Forward Steering
Look straight ahead. When you need to turn right, your turn the “Caster” to the le. Vise
a versa for the le turn.
Reverse Steering: The operaon is the opposite as forward.
Move Manually (free wheeling):
Manual: You push or pull the Cart by disengaging the clutch in the transaxle.
Power: You can push or pull the Cart by pressing the free-wheel buon by your right hand nger
and operang by your le hand.
WARNING: Before you operate, pracce in a open area for at least one hour to get familiar with
the Cart and gain the operaon skills. The brake may not be eecve when engaged on inclines
greater than the grade with allowed load. Be alert!
EMERGENCY STOP
In case of out-of-control, turn the power o or pull safety buon immediately.
SAFETY INSTRUCTIONS
We disclaim all responsibility for any personal injury or property damage, which may occur as a
result of improper or unsafe use of its products. The following guidelines are intended to assist
you in the safe operaon of your cart. Should you have any quesons about the correct opera-
on of your Cart, please contact dealer.
Your cart can negoate grass, gravel, dirt, and sand surfaces, as well as hard paved or carpeted
surfaces. However, extra cauon should be taken when operang your unit on uneven surfaces
other than at surfaces.
If unintended moon or brake release occurs, turn the power OFF as quickly as it is safe.
IN SUMMARY:
• DO NOT try to climb sharp curbs.
• DO NOT drive over obstacles exceeding 5cm in height.
• DO NOT make an abrupt change in high speed or while traveling on an incline.
• DO NOT aempt to make fast turn on at surfaces.
• DO NOT climb inclines greater than 8° degrees or a rise of 2 meters in 10 meters.
• DO NOT back onto uneven surfaces or inclines.
• DO NOT aempt to operate your unit in a stalled condion, such as traveling up to steep
an incline. This may cause the circuit breaker or thermal cut out to trip, rendering your
unit temporarily immobile.
• DO NOT operate unit when the red baery indicator light is ashing.

3
BATTERY CHARGING
To ensure the best performance and maximum baery life, we recommend frequent baery
charging. Your Cart comes with an on-board baery charger for your ease and convenience. The
console baery display makes charging simple and easy. Follow these steps for baery charging.
1. The console baery display:
• Only when the baery is properly charged is the right-most green LED lit.
• As the baery’s state-of-charge decreases, successive LEDs light up, only one on at a
me.
• The 3rd-from-le red LED ashes, indicang “energy reserve” (70% depth of
discharge).
• The 3 le-most LEDs alternately ash, indicang “empty” (80% of depth of
discharge).
2. On a level dry surface, turn o the power key and plug the AC cord into the charger
socket located on the ber-glass compartment. Plug the other end of the AC cord into a
grounded wall outlet.
3. Charge the baery for 6-8 hours depending on the usage before charging. Disconnect
the AC cord, insert key into ller and check if all green lights are on.
4. There is no possible way to overcharge the baery since the charging voltage in
the oang stage is set constant. In general, you may start charging aer work and
disconnect it in the next morning.
WARNING: You must turn o power before charging. Otherwise it may damage the electric
circuit.

4
MAINTENANCE SCHEDULE
In order to obtain the best performance and last its service li, please maintain your unit ac-
cording to the following schedule and instrucons.
DAILY
1. Test brake eecveness before you drive.
2. Recharge baeries fully every night.
WEEKLY
1. Check re pressure. Pressure should be 40-50 psi.
2. Check and ghten the throle screw.
MONTHLY
1. Check baery condion. Clean baery terminals if necessary.
2. Check all electrical wire connectors to eliminate loose connecons.
3. Tighten all exposed screws and nuts.
4. Check wheel bearings by spinning res and checking for free rotaon.
THROTTLE ADJUSTMENT
1. Release the clutch lever, thus the motor can rotate freely.
2. Note on the throle control potenometer, when the control lever is swinging, how
the mount plate retain one end of the spring while the control bracket pulls the
other end of the spring in the direcon of rotang. As the lever rotates in the oppo-
site direcon, the other spring end is pulled in the opposite direcon.
3. With key in and speed seng at low, rotate the throle lever unl you just hear the
brake release click and motor starts running. Noce the angle rotated between the
lever and the Cart horn.
4. Rotate the throle lever in the opposite direcon ll just brake releases clicks, noce
the angle rotated between the lever and the Cart horn in this direcon.
5. If the angles are not idencal, loosen control bracket screws, rotate potenometer
sha a few degrees by using a at screw driver and then reghten it.
6. Repeat unl the reverse, neutral, and forward are in proper ranges.
7. Make sure throle control lever is parallel to ller handle. If the lever is not parallel,
full range rotaon in on direcon will not be possible, resulng in loss of speed in
that direcon.

5

6

7

10
Item Name Item Name
F1 Fuse J6 Electro-Mechanical Disk Brake
J1 Key Switch J7 Accelerator Throle (Black White Line)
J2 Emergency Stop BDI Baery Fuel Gauge (o-5V)
J3 Power Accelerator (Orange Line) LED Failure Indicator Light
J4 Horn Switch UI Baery Fuel Gauge (DC24V)
J5 Horn

P.O. Box 349
Elm Grove WI 53122
Phone: [phone]
Fax: [phone]
Page 1 Quotation www.liftproducts.com
MOTO CART JR POWER DRIVEN CART WARRANTY
Lift Products, Incorporated warrant this product against defects in manufacturing, materials, or
workmanship for a period of twelve (12) months from the date of consumer purchase, covering
parts only. Defective parts will be repaired or replaced with new or reconditioned parts at the
company's option. A dated sales receipt is required for warranty parts. Exclusion and
exceptions as listed below. This entire warranty is limited to the original consumer only and is
not transferable.
Lift Products Drive System:
*The Moto-Cart System (consisting of the motor and transaxle only) carrier a twelve (12) month
pro-rated warranty from the date of consumer purchase.
Batteries and Charging System:
*Lift Products supplied batteries carry a six (6) month warranty from the date of original
shipment. The battery charger is also covered under warranty for six (6) months
*Battery charger is not covered by this warranty if factory supplied and installed batteries are not
used.
Item and Services Not Covered by this Warranty:
*Labor, service calls transportation to or from the service center or dealer, or other charges
imposed by the dealer or service center to make the repairs on the product.
*Defects cased by unauthorized work performed on the product.
*Part failure resulting from failure to maintain the product as a specified in the owner's manual.
*Product or part failure caused by unauthorized modification of the product.
Unauthorized modification of this product voids this entire warranty.
*Any part, accessory, or modification-authorized or not, placed on the product which is not
manufactured, supplied, or installed by Lift Products Incorporated.
*Tires, tubes, wheels, casters, drive chains, drive belts, motor brushes, bulbs, fused, and other
normal wear items are not covered by this warranty.
*Shipping damage is not covered by this warranty. Please contact the freight carrier for
information on how to file a freight claim.
*Any warranty or claim made by the dealer or agent contrary to, or in addition to, this warranty.
To exercise this limited warranty, the consumer must proceed as follows:
* Return the product to the dealer for the warranty work. Lift Products will repair or replace the
defective part(s)(at the company's option) if the defect is a result of manufacturing, materials, or
workmanship during warranty period.
*If the dealer is unable to perform the warranty repair or is unable to provide warranty service, the
dealer may return the product, freight prepaid, to the factory. The dealer will be billed normal
factory labor charges.
Warranty Limitations and Exclusions:
To the maximum extent permitted by the applicable law, this limited warranty excludes any claim
for incidental or consequential damages and is in lieu of any implied or other warranties. Lift
Products, Inc. reserves that right to make changes to this warranty at any time without notice.
Consumer Name:__________________________ Purchased From:____________________
Model Number:___________________________Date of Purchase:_____________________
Serial Number:____________________________
P.O. Box 349 ·Elm Grove, WI 53122 -0349 ·www.liftproducts.com
Phone: [phone] ·Toll Free: 877-543-8776 ·Fax: [phone]