REID LIFTING PORTAGANTRY RAPIDE US-PGRS20 Installation instructions

US.REIDLIFTING.COM Assembly & Operation Guide
PORTAGANTRY RAPIDE

Correct Operation 4
Intended Use
Maximum Capacity
Inspection Prior to Initial Operation
Inspection Before Starting Work
Temperature Range
Notes for Correct Operation
Warning
Fall Protection Applications 7
Use as a Fall Protection Anchor
Additional Notes for Correct Operation
Warning
IRATA
Inspection & Maintenance 18
Regular Inspections
Maintenance & Repair
Storage & Transportation
ATEX 19
ATEX
Classification [Zone 2]
Classification [Zone 1]
Spark Formation
Static Electricity
Inspection, Maintenance & Repair
Notes 21
Assembly Instructions 22
Dimensions 32
Quality & Safety 36
Regulations, Standards & Directives
Accreditations
Conformité Européenne [CE]
Testing
Language
Product IPR
Product Labelling 38
Inspection Record 39
Contents

3
PORTAGANTRY RAPIDE
Lightweight.
Portable. Safe.
Please read the following instructions and
guidance notes carefully, before using or
operating the system. They contain important
information about how to handle and use the
system in a safe and efficient way, avoiding
danger, reducing repair costs and downtime, and
increasing the reliability and lifespan of the system.
They apply for:
Operation, including preparation,
troubleshooting during operation and
cleaning
Maintenance, inspection and repair
Transportation
It is the responsibility of the end user to adhere
to the Health & Safety and accident prevention
standards and legislation valid in their respective
countries and any regions in which the system
is being used. A rescue plan also needs to be in
place in the event of an emergency that could
occur during the work. This document should
form part of the overriding Risk Assessment and
Method Statement required for each lift.

Intended Use
This product is designed, tested and intended to be
used for the lifting of goods, the lifting of personnel
or for providing a safety anchor for the prevention
of falls as part of a personal fall protection system.
(PFAS). The use of our products for these multiple
applications is consistent with the products
design, notwithstanding pre-user inspections and
mandatory inspections by a competent or qualified
person, determined by local regulations.
Maximum Capacity
Lifting of Goods: Each product will be marked
with a capacity label. The capacity is specifically
intended as a maximum limit for the lifting of
goods, materials and equipment and includes
safety factors. When using modular gantries, due
to the interchangeability of A-frames and beams to
suit the customers need, the lowest rated element
of the gantry always takes precedent. A-frames are
independently marked with a capacity label for
safety.
Lifting of Personnel: For the lifting of personnel
REID Lifting will reduce the capacity by half,
thereby increasing the safety factor of the product.
As for lifting goods, materials and equipment, the
lowest rated element of the gantry always takes
precedent. Associated equipment used for lifting
personnel must be rated accordingly. It is the
employers’ responsibility to ensure this is the case.
For example, a winch must be personnel rated and
where necessary, meet applicable standards and
regulations for the country of use.
Correct Operation
Fall Protection Anchor: In most cases (subject
to labelling and instructions for use for specific
products confirming this) REID lifting products
are tested and meet the requirements of fall
protection standards and regulations, including
ANSI Z359.18-2017 and various OSHA Regulations as
referenced in our Instructions for Use. The capacity
on the beam or A-frame is of no relevance to fall
protection standards and requirements and the
user should refer to the specific sections of the
instructions for use, for detailed information. For
example, ANSI requires that anchors that form part
of a personal fall protection system are capable
of withstanding a 5000lb static load (22.2kN) for
a single user, 7500lb (33.3kN) for two users and
10,000lb (44.4kN) for three users and so on. OSHA
requires a minimum safety factor of 2, validated
by a qualified person. REID Lifting products will,
where applicable be marked with the rating for
fall protection. Safety factors will be higher than
those for lifting and forces will be limited by the use
of personal fall protection equipment, including
load limiting devices such as shock absorbers or
self-retracting lifelines that reduce impact forces,
typically between 4kN and 8kN per user as
required by law.
Note: some jurisdictions may not allow the same
equipment to be used for lifting of materials and as
a component of a PFAS. Some employers may also
prefer to keep such equipment distinctly separate.
If this is the case, we would recommend that the
equipment is labeled accordingly. Check your local
regulations before putting equipment to use and
designate accordingly.
It is expected that all users of this product have
the necessary medical and physical capabilities,
are fully trained and deemed competent in its
safe assembly and use. We would remind users
of the requirement to ensure that work is properly
planned, risk assessments carried out and as
required, method statements for carrying out work
provided.
Where required the owner/user of the equipment
should ensure that a qualified person has been
consulted in respect of the need for structural
validation, for example (but not limited to);
calculating imposed loads for the safety of ground,
floor or roof structures during lifting operations.

5
PORTAGANTRY RAPIDE
Please refer to the below table for information on
capacities and ratings for goods and personnel
lifting, If you are unsure on the system, consult the
serial labels on page 39 or consult your supplier.
For fall protection applications see page 7.
Inspection Prior to Initial Operation
This product must be inspected prior to initial
operation by a competent person to ensure that the
structure is safe and that it has not been damaged
by incorrect assembly, transport or storage.
Inspection Before Starting Work
Before starting work, the assembly of the product
and all load-bearing components should be
checked for visual defects. This includes checking
the integrity of all profiles for denting, making sure
there is no wear or elongation on the bolt holes
and ensuring that the trolley moves freely along
the beam.
Temperature Range
This product can be operated in ambient dry
temperatures between -10°f and 131°f (-23° and
+55°c). Consult your supplier in case of extreme
working conditions.
Notes for Correct Operation
For optimum safety, we recommend single
person assembly to avoid conflicting actions.
Assemble only as instructed (ensure all bolts
and pins are present and fitted correctly as
per instructions).
Suitable, appropriately rated winches, hoists
and bracket plates must be used for all
applications.
The product should be set up at a safe
distance from the hazard or lift area, before
moving the structure into place.
The supporting ground/structure where
the Gantry is to be used must be stable
and capable of withstanding the maximum
expected load applied during use.
We recommend that the correct PPE is worn
when using the equipment.
The beam must be horizontal prior to any lift
and A-Frames vertical and parallel to each
other.
Do not use the product if the trolley does
not run freely along the beam. (For certain
applications, such as when the system is being
used as a restraint point, the trolleys can be
locked into position).
PORTA GANTRY RAPIDE Maximum Capacity
Part Code
Unit Weight Capacity
[lb] Goods
Capacity [lb]
Personnel
Positioning
[lb]
US-PGRS20
73 1100 550
US-PGRS23 77 880 440
US-PGRS40 88 550 275
US-PGRM20 77 880 440
US-PGRM23 79
US-PGRM40 90
550 275
US-PGRT20 86
US-PGRT23 88
US-PGRT40 99
US-PGR1TS20 99 2200 1100
US-PGR1TS30 117 2200 1100
US-PGR1TS40 128 2200 1100
US-PGR1TM20 108 2200 1100
US-PGR1TM30 119 2200 1100
US-PGR1TM40 130 2200 1100
US-PGR1TT20* 117 2200 1100
US-PGR1TT30* 128 2200 1100
US-PGR1TT40* 137 2200 1100

Attach hoists to the lifting point on the trolley
only, making sure it is attached in a way that
does not expose the user to danger by the
hoist, chain or load.
When lifting, keep the load low to the
ground.
Only raise and lower loads when castor brakes
are engaged.
Do not allow loads to swing.
To avoid side pull, lowering and lifting should
only be carried out when the load chain forms
a straight and vertical line between the load
and lifting attachment point on the trolley. If a
vertical lift is not possible you must ensure that
the load is within the footprint of the Gantry
A-Frames (refer to figure A).
Correct Operation
We recommend the use of load-sensing or
overload protection devices on all lifts.
The product should not be moved under load
except when a competent person or authority
has approved a risk assessment and method
statement.
The risk assessment and method statement
must take into account any factors that might
apply additional loading to the system during
lifting operations.
Take care when transporting and storing the
system to avoid damage.
Warning
The equipment should not be used outside
of its limitations, or for any purpose other than
that for which it is intended.
Do not lift or transport loads while personnel
are in the danger zone.
Do not allow personnel to pass under a
suspended load.
Never leave a suspended load unattended.
Do not start moving the load along the beam
until you have checked that it has been
attached correctly.
When moving a loaded trolley along
the beam, move the load steadily and in
a controlled manner and avoid sudden
movements.
Don’t allow the load to hit the system frame.
When winching, only use one winch with each
sheave and make sure they never cross paths
with each other.
Be aware of any adverse weather conditions
such as strong or gusty winds which could
impose additional horizontal loads and affect
the stability of the structure. Stop using if
weather is impacting on lifting, and either
disassemble the gantry or tie it to a rigid
structure to ensure it can’t overturn.
Be aware of hazards when setting up/folding
down, such as trapping fingers in rotating
parts.
Note: The Rapide Tall Systems are fitted with
trolley stops on the beam (see below). This
is a safety feature and must always be in
place before use. If beam length adjustment
is required, stops must be repositioned
accordingly.
A

7
PORTAGANTRY RAPIDE
Use as a Fall Protection Anchor
This section must not be read in isolation from
all other sections of this manual. Read the whole
manual before using this product.
Fall arrest: This product is tested and conforms
to the requirements of ANSI Z359.18 type D for
fall arrest protection for a single user subject to
the configuration of the product and the Davit
being used. This product can also be used as part
of a personal fall protection system that meets
the requirements of OSHA 1910 subpart I, OSHA
1910.66 Appendix C (I) and OSHA 1926.502 subpart
M. When being used for fall arrest purposes, the
operator must use a body harness and a shock
absorber that complies with the relevant national
standards and regulations and that limits the
maximum allowed force (m.a.f.) to 8kN.
Each personnel lift must be properly planned,
and all weights clearly known along with a clear
understanding of the capacity and constraints of all
personal fall arrest system components.
The capabilities stated in the table below apply to
standard range systems only. If unsure about your
system consult serial labels, information filled in on
page 39 or consult your supplier.
Custom versions of the system are available
tailored to specific lifting needs. These versions
are designated with a ‘C’ at the end the product
number on the serial label attached to each
product.
Please refer to the below table for information on
capacities and ratings for fall arrest. If you are unsure
on the system, consult the serial labels on page 39
or consult your supplier.
Additional Notes for Correct Operation
& Warnings
When using the product as part of a PFAS in
accordance with OSHA or as an ANSI Z359.18
anchor point the leg straps MUST be fitted.
The anchorage must always be above the users
head to prevent dangerous free falls.
Always carry out pre-use checks before using
this equipment. It is advised to use a buddy
system and inspection must be by a competent
person.
The fall arrest device must only be attached to
the lifting point on the trolley or the designated
location on the cheek plate or upright (see
product images and set up instructions).
Only use the product for fall arrest applications
when the castor brakes are engaged.
To ensure stability of the structure, the
operating span of the beam must be equal
to or greater than the distance between the
castors on the A-Frames.
* Only Applicable to the product being used in accordance with ANSI
Z359.18. The system can support more users in Fall arrest if used in
accordance with OSHA 1910 Subpart I or 1926 Subpart M. Please contact
REID Lifting for further details
Fall Protection Applications
PORTA GANTRY RAPIDE Fall Arrest
Part Code
Unit Weight Capacity
[lb]
Fall Arrest
Capacity* No
of Person(s)
US-PGRS20
73 1
US-PGRS23 77 1
US-PGRS40 88 0
US-PGRM20 77 1
US-PGRM23 79
US-PGRM40 90
0
US-PGRT20* 86
US-PGRT23* 88
US-PGRT40* 99
US-PGR1TS20 99 2
US-PGR1TS30 117 2
US-PGR1TS40 128 1
US-PGR1TM20 108 2
US-PGR1TM30 119 2
US-PGR1TM40 130 1
US-PGR1TT20* 117 1
US-PGR1TT30* 128 1
US-PGR1TT40* 137 1

Fall Protection Applications
Never walk away from the footprint of the
product or move outside designated safe
zones whilst connected to it where there is a
risk of a fall (refer to figure B). Ensure that the
operating area is within the footprint of the
system before beginning work.
When using the product as a fall arrest anchor
ensure there is adequate fall clearance
when working at height (refer to figure C). A
competent person should calculate this taking
into account all of the components of the
personal fall arrest system and allowing a safety
margin.
Always consider the potential effects of
sharp edges, chemical reagents, electrical
conductivity, cutting, abrasion, climatic
exposure on all components of the fall
protection system, and the effect of offset
forces as a result of pendulum falls.
Ensure the structure on which the product is
mounted is horizontal. If necessary, adjust the
products feet to achieve a level operating
structure.
If the product has been subjected to a fall
arrest or impact force it must be immediately
removed from service.
The substrate of the structure on which the
product is placed must be able to sustain the
loads specified for the device in all orientations
permitted, including a safety factor of at least 2.
Never exceed the number of allowable users.
Never adjust the product whilst a person is
attached to it.
Only use designated anchor points for the
attachment of fall protection devices.
Ensure that any fall protection system
components being used are compatible and
meet the requirements of applicable standards.
When using this equipment ensure that there is
a rescue plan prior to starting work and ensure
that users are trained in the correct execution
of the plan and have all necessary rescue
equipment to hand.
Where required by regulation, each installation
must be approved by a qualified person.
Always wear appropriate PPE when installing,
setting up, dismantling and using this
equipment.
Misuse of this product could result in serious
injury or death.
C
B

9
PORTAGANTRY RAPIDE
Warning
For fall protection applications the maximum
user weight is 330lb (150kg) or the weight
allowed by the lowest rated piece of
equipment in the fall arrest system.
Ensure that you have read and understood
the maximum force tables for each anchor
point.
This equipment must only be assembled,
installed and used by persons who have been
trained in its correct application and use.
When using for fall protection, only use one
fall arrest device with each pulley/sheave
and make sure that working procedures
prevent individual lifelines from crossing and
becoming tangled.
When using the product in conjunction
with another manufacturers fall protection
products, ensure that you have read the
instructions for use of those products to
ensure their suitability and any restrictions
for use. Only use approved brackets for the
connection of winches and self-retracting
lifelines.
It is essential for safety that the product is
withdrawn from use immediately and not be
used again until confirmed in writing by a
competent person should;
1. Any doubt arises about its condition for
safe use or;
2. It has been used to arrest a fall
3. It has been used for any other purpose,
other than as a component of a personal
fall protection system
IRATA [International Rope Access Trade
Association]
This product is suitable for rope access and has
been tested to 15kN (3300lb) static load as per
test requirements of IRATA International Code of
Practice (ICOP).

Fall Protection Applications
Self retracting lifeline for
fall arrest scenario
Retrieval SRL installed on
upright with bracket
*Set up is indicative - Various winch brackets available.
Masterlink or Close Coupled trolley options available.
Fall Protection/Confined Space Set Up | 1 User
Leg Strap MUST be fitted

11
PORTAGANTRY RAPIDE
*Set up is indicative - Various winch brackets available.
Masterlink or Close Coupled trolley options available.
Fall Protection/Confined Space Set Up | 1 User
Leg Strap MUST be fitted
Self retracting lifeline for
fall arrest scenario
Man riding winch
installed on trap plate
with bracket

Fall Protection Applications
Fall Protection/Confined Space Set Up | 2 Users [PGR2200lb Only]
*Set up is indicative - Various winch brackets available.
Masterlink or Close Coupled trolley options available.
Leg Strap MUST be fitted
Self retracting lifeline for
fall arrest scenario
Man riding winch
installed on trap plate
with bracket

13
PORTAGANTRY RAPIDE
Fall Protection Set Up | 2 Users [PGR2200lb Only]
*Set up is indicative - Various winch brackets available.
Masterlink or Close Coupled trolley options available.
Leg Strap MUST be fitted
Self retracting lifeline for
fall arrest scenario

Fall Protection Applications
PORTAGANTRY RAPIDE 1100lb | Fall Protection Anchor Ratings
PGR 500
Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’
US-PGRS20J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGRS40J 15 kN [3300lb] 15 kN [3300lb] 15 kN [3300lb]
US-PGRT40J 15 kN [3300lb] 15 kN [3300lb] 12 kN [2700lb]
F = Maximum Rated Force
* Set up is indicative
Where Maximum Rated Force is 22.2 kN [5000lb] the product is
tested and meets the requirements of ANSI Z359.18 for 1 user. Where
Maximum Rated Force is less than 22.2kN [5000lb] OSHA Regulations
apply - miumum safety factor of 2:1. All trollies and sheave carriers are
ANSI Z359.18 rated for one user.
Winch or SRL position
on upright.

15
PORTAGANTRY RAPIDE
PORTAGANTRY RAPIDE 1100lb | Fall Protection Anchor Ratings
PGR 500
Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’
US-PGRS20J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGRS40J 15 kN [3300lb] 15 kN [3300lb] 15 kN [3300lb]
US-PGRT40J 15 kN [3300lb] 15 kN [3300lb] 12 kN [2700lb]
F = Maximum Rated Force
* Set up is indicative
Where Maximum Rated Force is 22.2 kN [5000lb] the product is
tested and meets the requirements of ANSI Z359.18 for 1 user. Where
Maximum Rated Force is less than 22.2kN [5000lb] OSHA Regulations
apply - miumum safety factor of 2:1. All trollies and sheave carriers are
ANSI Z359.18 rated for one user.
Winch or SRL position
on trap plate

Fall Protection Applications
PORTAGANTRY RAPIDE 2200lb | Fall Protection Anchor Ratings
F = Maximum Rated Force
* Set up is indicative
PGR 1T
Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’
US-PGR1TS20J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TS30J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TM30J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TT30J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TS40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TM40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TT40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
Where Maximum Rated Force is 22.2 kN [5000lb] the product is
tested and meets the requirements of ANSI Z359.18 for 1 user. Where
Maximum Rated Force is 33.3 kN [7500lb] the product is tested to
and meets the requirments of ANSI Z359.18 for 2 users. If more than
2 persons are required to be tied off, then OSHA Regulations apply
- miumum safety factor of 2:1. All trollies and sheave carriers are ANSI
Winch or SRL position
on upright.

17
PORTAGANTRY RAPIDE
Where Maximum Rated Force is 22.2 kN [5000lb] the product is
tested and meets the requirements of ANSI Z359.18 for 1 user. Where
Maximum Rated Force is 33.3 kN [7500lb] the product is tested to
and meets the requirments of ANSI Z359.18 for 2 users. If more than
2 persons are required to be tied off, then OSHA Regulations apply
- miumum safety factor of 2:1. All trollies and sheave carriers are ANSI
PORTAGANTRY RAPIDE 2200lb | Fall Protection Anchor Ratings
PGR 1T
Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’
US-PGR1TS20J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TS30J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TM30J 33.3 kN [7500lb] 33.3 kN [7500lb] 22.2 kN [5000lb]
US-PGR1TT30J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TS40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TM40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
US-PGR1TT40J 22.2 kN [5000lb] 22.2 kN [5000lb] 22.2 kN [5000lb]
F = Maximum Rated Force
* Set up is indicative
Winch or SRL position
on trap plate

Inspection & Maintenance
The following information is based on REID
Lifting’s recommendations and does not remove
the responsibility of the user to comply with the
relevant regulations and standards that are valid
in the respective countries and regions where the
system is being used.
Regular Inspections
To ensure that the product’s frame remains
in safe working order it must be inspected
regularly by a competent or qualified person.
We recommend inspections every 6 months
for personnel lifting and every 12 months for
goods only, unless local regulations, adverse
working conditions or profile of use and risk
dictate shorter periods. The components of
the system need to be checked for damage,
wear, corrosion or other irregularities. It may be
necessary to disassemble the system in order
to do this. Particular attention should be paid
to checking the profiles for denting, pins and
fixings for integrity, making sure there is no wear
or elongation on the bolt holes and ensuring that
the trolley moves freely along the beam.
It is recommended that once inspected or
repaired, the device is marked with the date of
the next inspection.
Inspections are instigated by the user. If detailed
information is required on inspection and test
criteria, please contact your supplier’s technical
department or REID Lifting. The equipment
Inspection Record is on page 39.
If using the product in explosive atmospheres,
see additional section titled ATEX.
Maintenance & Repair
In order to ensure correct operation, the
conditions for inspection and maintenance must
be complied with. If any defects are found, stop
using the product immediately.
No alterations or additions to the equipment
beyond the replacement of standard parts by
an authorised representative should be made
without the written consent of the manufacturer.
Any necessary repairs identified during
inspections should only be carried out by an
approved specialist workshop using original
spare parts. Any repair must be carried out in
accordance with the manufacturer’s instructions.
It is recommended to maintain the equipment in
a clean and dry manner. Cleaning is suggested
using a sponge or cloth with warm, soapy water,
rinsing and allowing to dry.
This product must be assembled using metric
fixings of the same type and quality as those
supplied by the original manufacturer only.
Failure to do so could have an impact on the
structural performance and stability of the
product. REID Lifting and its resellers can supply
these spare parts locally.
Storage & Transportation
When transporting the components, take note of
all the manual handling considerations.
Do not throw the product down or stack any
items on top of it.
Always place carefully and security on the
ground to avoid damaging the equipment.

19
PORTAGANTRY RAPIDE
ATEX
This product has been designed for use in
explosive atmospheres in line with the following
requirements and information. Any use which
differs or exceeds this is considered incorrect
and REID Lifting will not accept any responsibility
or liability for damages resulting from false
application. The risk is solely with the user. If the
product has been customized in any way, then it
may not comply with standards and no longer be
suitable for use in explosive atmospheres. If this
is the case, then the product will not have any of
the markings below. If in doubt, please contact
your REID representative.
Classification [Zone 2]
As standard, the product meets the requirements
of Category 3 equipment for use in Zone 2
explosive atmospheres, providing a normal level
of protection where mixtures of air and gases,
vapours or mists or by air and dusts mixtures are
unlikely to occur or, if they do occur, are likely
to do so only infrequently and for a short period
only.
The product will have the following identification
on the serial label:
As Standard for Zone 2 Environments:
II 3 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
3: Category 3 – Normal safety for use in Zone 2
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C
Classification [Zone 1]
Available as an upgrade, the product can
be supplied to meet the requirements of
Category 2 equipment for use in Zone 1
explosive atmospheres, providing a high level
of protection where mixtures of air and gases,
vapours, mists or by air and dusts mixtures are
likely to occur.
The product will have the following identification
on the serial label:
As an upgrade for use in Zone 1 environments:
II 2 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
2: Category 2 – High safety for use in Zone 1
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C
ATEX

ATEX
Static Electricity
For Zone 2 applications, there is a potential
risk of static electricity build-up leading to
an incentive spark. Although the risk of such
ignition is unlikely, the system must be earthed
during assembly and use. This can be achieved
by attaching an earthing lead to a convenient
location on metallic parts of both the system and
trolley.
For additional protection in Zone 1 applications,
the system is fitted with anti-static trolley rollers,
stainless steel fasteners and therefore does not
need to be earthed.
However, the effectiveness of the conductivity
during operation can be affected by a dirty tread
or other environmental influences and therefore
must be checked periodically by the operator.
Inspection, Maintenance & Repair
Special attention should be given to dust
deposits on the structure, especially in areas
where the profiles come into contact, and should
be wiped clean and care taken not to apply
materials that could create electrostatic charging.
Additionally, the bearings in the trolley rollers
and castors should be checked to ensure they
rotate freely.
The structure is predominantly constructed from
aluminum which will not rust. However, there
are steel components used throughout. These
are; fasteners, castors, master-link, trolley rollers,
A-Frame height adjustment gearing system
(if fitted) and the height adjustment ratchet (if
fitted).
Where there is sign of any rust deposits on the
aluminum structure, it should be wiped clean
as above and, where there is sign of rust on a
steel component, that component should be
removed from use and the structure not used
until a replacement is fitted.
If using the product in explosive atmospheres,
in addition to the Regular Inspection and
Maintenance information above, these additional
instructions should be followed:
Inspections must be instigated by the user
prior to each use if used in a potentially
explosive atmosphere.
Inspections and maintenance must be carried
out at a safe distance away from an explosive
atmosphere.
Spark Formation
There is an increased danger of ignition when
certain material pairings clash, namely non-
corrosion-resistant steel or cast iron against
aluminum, magnesium or pertinent alloys. This
applies especially in the case of rust or surface
rust. When assembling the product and inserting
fastening components, these must therefore be
clear of rust and debris of any kind. As stated
previously, care must be taken to ensure the
gantry is handled in a suitable manner, never
thrown down and always placed carefully onto
the ground.
For Zone 1 and 2 applications, the height of
the sytem should not be adjusted using the
ratchet mechanism and/or geared wheel
within those zones.
REID recommends the use of corrosion
resistant tools when assembling the system to
prevent the possibility of any sparks.
For ATEX Zone 1 use, stainless steel castor
brackets are fitted to reduce the possibility of
a spark.