Liftsafe Fall Protection RoofGuard Classic Installation instructions

Liftsafe Fall Protection Inc.
RoofGuard Classic Instruction Manual
RGC-UM-3.3
User Instruction
Guide for
RoofGuard Classic
RGC-UM
RGC-TB

TABLE OF CONTENTS
Section Page Number
1.0 Application 4
2.0 System Requirements 4
3.0 Components 5
4.0 System Layout 7
5.0 Installation 8
6.0 Add-On Toe-Board Kit 11
7.0 Detailed Inspection and Maintenance Log
8.0 Warranty 16
9.0 Notes 17
15

WARNINGS AND CONDITIONS
This system is part of a personal fall protection system. The user must read and
follow all guidelines in this manual. These instructions must be provided to the
user of this system. The user must read and understand these instructions or
have them explained to them prior to using the system.
Alterations or misuses of this system or failure to follow instructions may result
in serious injury or death. If you have any questions on the use or care of this
system please contact Liftsafe Fall Protection Inc. at
1-800-977-2005.

1.0 APPLICATION
1.1 The RoofGuard Classic system is designed to be installed on flat rooftops
anywhere workers may be at risk of fall from an elevated surface while working;
rooftops, mezzanines, and around openings, when workers should be protected by a
physical barrier from the hazard.
2.0 SYSTEM REQUIREMENTS
2.1 The RoofGuard Classic system is designed to be used on flat roofs (up to 5%
grade) where the baseplate can sit flat on the roof surface. Depending on the roof
surface, a rubber pad or ultra-light paving stone may be used under the baseplates
to facilitate safe/stable contact with the roof surface, as freestanding systems rely
on friction between the baseplates and the roofing materials. Baseplates MUST NOT
be set on ice or snow or other substances which may permit excessive sliding. Users
MUST clear the area prior to placing the RoofGuard baseplates. If no parapet or curb
is present at the roof edge, contact LFP for a review of the application.
2.2 The RoofGuard Classic railing system is designed to protect workers on
rooftop areas near a leading edge or near an opening into which they may fall. It is
not intended to protect members of the public or large gatherings of people from a
rooftop edge.
Page 4

3.2 Vertical posts are supplied with fittings and caps for a variety of configurations:
by placing the fittings on a vertical post, the 5 common “post” assemblies are created.
RGC-POST-END: Used at the end of a counter weighted tieback (return).
RGC-POST-90D: Used wherever the system makes a 90 degree corner.
RGC-POST-INT: Used where 9-ft sections join together along leading edge
between tiebacks.
RGC-POST-TB: Used where a counter weighted tieback is required for system
support.
RGC-POST-VAR: Used for applications where system “angles” off in a direction
that is not straight, nor is it 90 degrees.
Figure 2:
RGC-POST-END
Figure 3:
RGC-POST-90D
Figure 4:
RGC-POST-INT
Figure 5:
RGC-POST-TB
Figure 6:
RGC-POST-VAR
Page 5
Figure 1: Baseplate with set
screws and assembly tool
3.1 Baseplates are cast steel and hot dip galvanized for
long-term outdoor use. These baseplates only weigh
40 lbs and are designed to stack together, making them
easy to move and ship. Cone point stainless steel set
screws secure the guardrail into the baseplates.
3.0 COMPONENTS

3.3 Horizontal rails are available in two standard sizes, 9-ft leading edge, and
6-foot return sections. For other sizes, the aluminum pipe is easily cut-to-fit
on-site. The 6-ft sections of rail are used for the tie-backs to provide the
counter weight for the system. This may also be used along the leading edge
where a 9-ft section is too long. The 9-ft sections of rail used for the leading
edge use a stiffener to connect the top/mid rail. On rail sections shorter than
6’6”, the stiffener is not required.
Figure 7: Diagram Showing 6-ft Returns, 9-ft Leading Edge and Stiffeners
Page 6

4.0 SYSTEM LAYOUT
4.1 Install baseplates and rails on a flat, clean and dry surface. Clean the area
where baseplates will be installed, to ensure good contact with the roof surface.
4.2 If curb or parapet is 4” or more above the top of the baseplate, then bases
can be positioned against the parapet. If curb or parapet is lower, contact LFP
for a review of the application.
4.3 The vertical posts of the RoofGuard System are supported by one baseplate,
with the exception of the RGC-POST-END, which are used for counterweight. End
posts are typically supported by 3 RoofGuard baseplates stacked together to
provide the necessary weight to meet industry standards for vertical and lateral
loading. If the system was custom designed, please refer to the layout drawing
provided with the system, as more weight may be required for custom
applications (i.e. modified tieback length).
4.4 Each end of the system shall have a RGC-POST-TB perpendicular to the
hazard (roof edge) extending 6-feet with 3 baseplates at the RGC-POST-END.
The tie-back shall NOT be along a leading edge itself; ie: the RGC-POST-END
shall not be within 6-feet of the roof edge unless part of a custom designed
system – please refer to the custom layout drawing for guidance.
4.5 Intermediate tie-backs shall be placed wherever indicated by manufacturer,
but no further than 27-feet apart. At this point, the RGC-POST-TB will be used at
the hazard edge. The tie backs are at this point connected to the two horizontal
rails, the RGC-POST-END and 3 baseplates.
4.6 In case where the tie-backs must be shorter, the weights can be increased
to accommodate the resistance required. You must consult LFP and obtain
an engineered layout drawing to indicate the weight plate
distribution for irregular installations.
4.7 Where required, use of the toe-board adapter will allow the use of 2x4”
lumber toe-boards to be placed between the baseplates. This will help prevent
tools or materials from falling to a lower level.
Page 7

5.0 INSTALLATION
5.1 When working near the roof edge, workers should be tied-off to an alternate
fall protection system. Ideally workers should use a fall-restraint system utilizing
a lifeline that will allow them to reach the edge, but not be long enough to be
able to fall over the edge.
5.2 If toe-boards will be required, place the toe-board adapter on the top of the
baseplate before placing the vertical posts into the desired holes. The lip of the
toe board adapter shall be on the outside edge of the rail towards the hazard.
5.3 The RoofGuard baseplate has 3 holes, and for RoofGuard Classic, any of the
3 holes is acceptable. Use of the center hole is typical, but for tight areas, or for
convenience, an outside hole may be useful.
5.4 Once the bases are positioned as desired, insert the vertical posts. Secure
the vertical post to the baseplate with the cone-point stainless steel set-screw.
NOTE: Only one set screw is used per post. The two outside holes of the
baseplate have 2 possible set screw positions, both may be used but only one is
required, perpendicular to the post it is holding.
Figure 8 & 9: Installation of Baseplates
Page 8

5.5 Use a 3/16” hex drive bit or Allen wrench (provided), and torque baseplate
screws to 25ft-lbs. All set screws for stacked plates must be secured against the
wall of the vertical posts.
5.6 Once torqued, the set screw can be ‘marked’ with the blue crayon (provided)
to provide a visual indicator that the screw has been secured and warn of tam-
pering. (If the blue wax is removed, it may indicate a tool was re-inserted in the
set-screw.)
5.7 If toe-boards are to be used, the lumber can be cut and placed under the
toe-board adapter (from 5.2). The toe-board adapter can be lifted (sliding up the
rails) to place the lumber, and then lowered back onto the top of the lumber.
Using the three holes provided, secure the toe-board to the toe-board adapter
with three #10 or #12 screws 1.5” or longer. Longer screws should not
protrude from the lumber where they may introduce a hazard to workers.
5.8 Once all vertical posts are set, the horizontal rails can be placed into the
fittings and secured with the Allen wrench (provided). To provide a visual
indicator that the screw has been secured and warn of tampering, mark set screw
with crayon. (If the blue wax is removed, it may indicate a tool was re-inserted in
the set-screw.)
5.9 Working from one end to the other, complete the assembly of the rails as per
the layout drawing. Once complete, the system should be reviewed to ensure the
design is as per the layout drawing and each set screw has been torqued and
marked. The warning sticker should be placed in a visible location on the top rail
with the install date and reference number to assist with annual inspections. At
this point the system is safe and ready for use.
Page 9

IMAGES OF A COMPLETE CLASSIC ROOFGUARD
SYSTEM
Figure 10: Complete RoofGuard System
Figure 11: Complete RoofGuard System
Page 10

6.0 ADD-ON ROOFGUARD TOE-BOARD KIT
6.1 APPLICATION
6.1-A The RoofGuard Toe-Board Kit can be added to almost any RoofGuard
Classic System whenever there is a concern of falling tools/materials. When
workers or other persons are present below the area protected by the
RoofGuard Classic Railing System, precautions must be taken to prevent tools/
materials from being able to fall (primarily construction applications).
6.1-B If the RoofGuard Classic system is placed near the parapet of a rooftop
area, and the existing parapet wall is 152mm (6”) or higher, the toe-board kit
may not be required- consult LFP to verify local requirements.
6.2 SYSTEM REQUIREMENTS
6.2 The RoofGuard Classic Toe-Board Kit requires a RoofGuard Classic Rail
System for attachment. The Toe-Board Kit can be added to a new system during
installation, or added to an existing system that utilizes the 1.5” Sch 40
aluminum pipe with 1.9” outside diameter.
Baseplates may need to be rotated 90-degrees with the Post on the ‘inside’
hole, to allow the toe-board to run along the inside edge of the system as shown
below.
Figure 12: Toe-Board Diagram 1
Page 11

6.3 COMPONENTS
6.3-A To install the RoofGuard Toe-Board Kit you will need the following tools:
Cordless Bandsaw / hacksaw or means of cutting 5” aluminum plate
Drill with ¼” bit
Two 7/16” wrenches or one wrench and one driver with 7/16” socket
marking tool & tape measure
RoofGuard fitting tool (3/16” hex drive key or driver)
6.3-B The RoofGuard Classic Toe-Board Kit consists of the following items:
RGF-155 – Toe-Board Bracket (w two SS ¼” bolts/nuts/washers)
5”x 1/8” Aluminum Toe-Board plate in 10-foot sections.
Toe-Board Straight Splice Plate (w two SS ¼” bolts/nuts/washers)
Toe-Board Corner Splice Plate (w two SS ¼” bolts/nuts/washers)
6.3-C Inspect all pieces before using, to ensure they are in good condition with
no signs of wear or abuse.
Page 12

6.4 INSTALLATION
6.4-A With the RoofGuard baseplate as shown in Figure 1, slide the RGF-155
fitting down the post to almost touching the baseplate. (For existing systems the
post may be temporarily removed from the baseplate and the fitting slid up from
the bottom).
6.4-B Start the toe-board from one end of the system and ensure the toe-board
covers the exposed edge. Drill holes to match the holes in the RGF-155 and
secure to the first post.
6.4-C When the length of toe-board material ends, it can be spliced to the next
section with the straight-splice plate. Drill holes to match the splice plate, and
bolt the two lengths together. Where the two lengths join over a baseplate, the
RGF-155 can be used to splice the toe-board together provided the holes drilled
in the toe-board remain a minimum ¾” from the edge of the toe-board plate.
6.4-D When coming to an “outside” corner – (the toe-board goes around the
outside of the vertical post) the fitting at the corner will match one side of the
railing. A corner splice plate may need to be added over the RGF-155 per Figure
13. Further the toe-board on the outside corner will likely need to be notched
to pass over the baseplate.
6.4-E When coming to an “inside” corner – (the toe-board goes on the inside of
the vertical post) the fitting at the corner will be past the intersection of the next
piece of toe-board. See Figure 14. The end of the next toe-board makes a “T”
with the secured piece of toe-boar, and is secured with a corner splice plate to
line up with the next RoofGuard Post.
Figure 13: Toe-Board Outside
Corner
Figure 14: Toe-Board Inside Corner Page 13

WARNING
Warning – Do NOT lean on, or climb on guardrails.
Guardrails MUST NOT be used as an anchor for fall restraint or fall
arrest, and shall not be used for hoisting or tie-off.
Attachment of banners / signs / equipment is not permitted.
Excess force applied to the top rail could cause tipping, resulting in
injury or death.
OSHA Reference 29 CFR 1910.23 Guarding of floor and wall openings and holes
(a)(2) Every ladder-way floor opening or platform shall be guarded by a
standard railing with standard toe-board on all exposed sides (except at
entrance to opening), with passage through the railing either provided with a
swing gate or offset so that a person cannot walk directly into the opening.

7.0 DETAILED INSPECTION AND MAINTENANCE LOG
Inspection
Date
Inspection Items Noted Corrective Action Taken Maintenance
Performed
Approved
By

8.0 LIFTSAFE FALL PROTECTION WARRANTY
Equipment offered by Liftsafe Fall Protection (LFP) is warranted against factory
defects in workmanship and materials for a period of one year from date of
installation or use by the owner, provided that this period shall not exceed 18
months from date of shipment. Upon notice in writing, LFP will promptly repair or
replace all defective items. LFP reserves the right to elect to have any defective
item returned to its plant for inspection before making a repair or replacement.
This warranty does not cover equipment damages resulting from abuse, damage
in transit, or other damage beyond the control of LFP. This warranty applies only
to the original purchaser, and is the only one applicable to our products, and is
in lieu of all other warranties, expressed or implied.
Page 16

9.0 NOTES
Page 17

9.0 NOTES
Page 18

9.0 NOTES
Page 19

Liftsafe Fall Protection Inc.
409 Harmony Road
Ayr, Ontario N0B 1E0
TF.: 1(800) 977-2005
T.: [phone]
F.: [phone]
E.: [e-mail]
W.: www.fallsafetysolutions.com