Lillbacka Powerco FINN POWER CM75PH User manual

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Copyright 2018by Lillbacka Powerco Oy. All rights reserved.
Translation of the original instructions.
No part of this documentation may be reproduced, copied or transmitted in any form, or by any
electronic, digital or other means, without permission in writing from Lillbacka Powerco (referred to
herein as the “Company”). This includes photocopying and information storage and retrieval
systems. The material in this documentation is subject to change without notice.
Keep this manual for future needs.
The machine has been designed for cutting hydraulic hoses. Lillbacka Powerco shall not be held
liable for any product which has been cut with the machine. The machine has been designed to
operate in room temperature, in dry indoor conditions and in sufficient illumination. Using the machine
for any other purpose is not allowed without written consent from the factory.

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CONTENTS
CONTENTS ........................................................................................................................... 4
GENERAL ............................................................................................................................. 5
TRANSPORT ...........................................................................................................................................5
STORAGE...............................................................................................................................................5
MOUNTING .............................................................................................................................................5
HELP PROTECT OUR ENVIRONMENT ............................................................................... 6
DISPOSAL OF THE PACKING MATERIAL......................................................................................................6
DISPOSAL OF YOUR OLD MACHINE ...........................................................................................................6
WARNINGS........................................................................................................................... 6
GENERAL ............................................................................................................................................6
WARNINGS........................................................................................................................... 7
GENERAL...............................................................................................................................................7
DANGER ZONES......................................................................................................................................8
COMMISSIONING................................................................................................................. 9
ELECTRICAL CONNECTION.......................................................................................................................9
COMPRESSED AIR CONNECTION ..............................................................................................................9
OPERATION ....................................................................................................................... 10
CONTROL IDENTIFICATION.....................................................................................................................10
FUME REMOVAL....................................................................................................................................10
CONTROL IDENTIFICATIONR2 ...............................................................................................................11
COVERS...............................................................................................................................................12
TEST RUN ............................................................................................................................................12
HOSE CUTTING .....................................................................................................................................13
IF THE MACHINE DOES NOT WORK... .......................................................................................................13
MAINTENANCE .................................................................................................................. 13
TIGHTENING OF VBELTS .......................................................................................................................14
BLADE CHANGE ....................................................................................................................................14
BLADE ADJUSTMENT .............................................................................................................................14
OIL ......................................................................................................................................................14
CLEANING ............................................................................................................................................14
GUARANTEE ...................................................................................................................... 15
TECHNICAL DATA OF CM75 FUME EXTRACTOR........................................................... 15
TECHNICAL DATA ............................................................................................................. 16

4
CONTENTS
CONTENTS ........................................................................................................................... 4
GENERAL ............................................................................................................................. 5
TRANSPORT ...........................................................................................................................................5
STORAGE...............................................................................................................................................5
MOUNTING .............................................................................................................................................5
HELP PROTECT OUR ENVIRONMENT ............................................................................... 6
DISPOSAL OF THE PACKING MATERIAL......................................................................................................6
DISPOSAL OF YOUR OLD MACHINE ...........................................................................................................6
WARNINGS........................................................................................................................... 6
GENERAL ............................................................................................................................................6
WARNINGS........................................................................................................................... 7
GENERAL...............................................................................................................................................7
DANGER ZONES......................................................................................................................................8
COMMISSIONING................................................................................................................. 9
ELECTRICAL CONNECTION.......................................................................................................................9
COMPRESSED AIR CONNECTION ..............................................................................................................9
OPERATION ....................................................................................................................... 10
CONTROL IDENTIFICATION.....................................................................................................................10
FUME REMOVAL....................................................................................................................................10
CONTROL IDENTIFICATIONR2 ...............................................................................................................11
COVERS...............................................................................................................................................12
TEST RUN ............................................................................................................................................12
HOSE CUTTING .....................................................................................................................................13
IF THE MACHINE DOES NOT WORK... .......................................................................................................13
MAINTENANCE .................................................................................................................. 13
TIGHTENING OF VBELTS .......................................................................................................................14
BLADE CHANGE ....................................................................................................................................14
BLADE ADJUSTMENT .............................................................................................................................14
OIL ......................................................................................................................................................14
CLEANING ............................................................................................................................................14
GUARANTEE ...................................................................................................................... 15
TECHNICAL DATA OF CM75 FUME EXTRACTOR........................................................... 15
TECHNICAL DATA ............................................................................................................. 16
5
GENERAL
CM75 PH is a universal hose cutting machine with capacity to cut all types and sizes of hydraulic hoses up
to 2” diameter multiwire hoses. The hose is fed and measured manually. It is cut by pressing it against the
rotating cutter blade. The counter facilitates working in long series.
Transport
The packed machine is transported on a pallet, which is
easy to move and lift by a fork-lift truck. After unpacking,
the machine can be lifted using a hoisting belt.
Size of package: x = 97, y = 107, z = 178 cm.
Storage
The manufacturer has protected the machine against corrosion by using the Zerust method. The machined
parts have been treated with Perigol 100 protective agent. A Zerust vapor capsule has been put into the
electric box, and the machine has been packed into a bag made of Zerust film.
The protection is effective for months if the package is not opened. After opening it, the protection of the
wrapping film ceases. If the machine is not yet brought into use, it must be reprotected against corrosion. The
machine is to be stored in dry indoor conditions. Storage temperature above 0°C.
Remove the protective agent according to the instructions enclosed in the package.
Mounting
The adjacent picture shows an appropriate way to lift
the machine after it has been unpacked.
Mount the machine on an even floor level, which is
steady enough to carry the weight of the machine,
approx. 300 kg.
It is recommended to screw the machine on the floor
with four M12 wedge anchors. Boreholes in the floor: Ø
12 mm, depth 55 mm.

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HELP PROTECT OUR ENVIRONMENT
Disposal of the packing material
The transport and protective packing is mostly manufactured from the recycled or recyclable materials.
Please check local environmental regulations before disposing of packing materials. Rather than throwing
these materials away, please take them to your community recycling centre.
Disposal of your old machine
Old machines contain materials which can be recycled. Please contact your recycling centre of scrab
merchant before discarding the appliance.
Handle the waste oil and filters according to law.
WARNINGS
GENERAL
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
The machine has been designed for cutting hydraulic hoses only.
Never touch the blade or keep your hand too close to the cutting point!
The rotating cutter blade is guarded by guard plates mounted on the cutting point. When the pusher is in up
position, the springing guard plates on both sides of the blade are in horizontal position and cannot drop down
and let the blade come into view. When a hose is being cut, the plates drop down, thus enabling cutting.
When a hose is being cut, it pushes the guard plates forwards and the blade comes into view. After cutting
the hose the guard plates return automatically to protect the blade.
Check that the blade rotates to the correct direction. Wrong direction of rotation detaches the blade.
The blade remains to rotate approximately 60 sec after switching off the current. Prior to any maintenance
operations, follow the safety time (60 sec) after switching off.
The sound pressure level rises up to 82 dB during the cutting. It is recommended to use hearing protectors.
Use only original Finn-Power cutting blades!
Cuttings inside the blade cover housing might cause a fire risk! Clean the blade cover
housing often enough. After operation make sure that there is no smoky cuttings inside the housing.
Make sure that your working area is lighted and clean enough.
Failure to use appropriate safety glasses and -gloves, and failure to follow the operating-and safety
instructions can result in serious injury.
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WARNINGS
General
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
The rotating cutter blade is guarded by guard plates mounted on the cutting point. In neutral position when
the foot pedal is not pressed, touching the blade has been prevented so that the pusher for making the cutting
movement is in the upper position, thus prohibiting the guard plates from dropping down.
When a hose is being cut, it pushes the guard plates downwards and then blade comes into view.
Do neither touch the blade nor keep your hand too close to the cutting point!
The sound pressure level rises up to 82 dB during cutting. We recommend that you use hearing protectors.
LABEL DEFINITION
General Warning label. There are items that
require attention.
WARNING 1 WARNING: DANGER OFSQUEEZE
Do not put your hands to the cutting point while
the motor is running!
Cutting and crimping hazard between the
pusher and the blade.
WARNING 2
Keep the door closed while the motor is
running or blade rotating! After stopping, the
blade rotates for approx 60 s.
WARNING 3
USE SAFETY GLOVES WHEN YOU HANDLE
THE BLADE!

6
HELP PROTECT OUR ENVIRONMENT
Disposal of the packing material
The transport and protective packing is mostly manufactured from the recycled or recyclable materials.
Please check local environmental regulations before disposing of packing materials. Rather than throwing
these materials away, please take them to your community recycling centre.
Disposal of your old machine
Old machines contain materials which can be recycled. Please contact your recycling centre of scrab
merchant before discarding the appliance.
Handle the waste oil and filters according to law.
WARNINGS
GENERAL
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
The machine has been designed for cutting hydraulic hoses only.
Never touch the blade or keep your hand too close to the cutting point!
The rotating cutter blade is guarded by guard plates mounted on the cutting point. When the pusher is in up
position, the springing guard plates on both sides of the blade are in horizontal position and cannot drop down
and let the blade come into view. When a hose is being cut, the plates drop down, thus enabling cutting.
When a hose is being cut, it pushes the guard plates forwards and the blade comes into view. After cutting
the hose the guard plates return automatically to protect the blade.
Check that the blade rotates to the correct direction. Wrong direction of rotation detaches the blade.
The blade remains to rotate approximately 60 sec after switching off the current. Prior to any maintenance
operations, follow the safety time (60 sec) after switching off.
The sound pressure level rises up to 82 dB during the cutting. It is recommended to use hearing protectors.
Use only original Finn-Power cutting blades!
Cuttings inside the blade cover housing might cause a fire risk! Clean the blade cover
housing often enough. After operation make sure that there is no smoky cuttings inside the housing.
Make sure that your working area is lighted and clean enough.
Failure to use appropriate safety glasses and -gloves, and failure to follow the operating-and safety
instructions can result in serious injury.
7
WARNINGS
General
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
The rotating cutter blade is guarded by guard plates mounted on the cutting point. In neutral position when
the foot pedal is not pressed, touching the blade has been prevented so that the pusher for making the cutting
movement is in the upper position, thus prohibiting the guard plates from dropping down.
When a hose is being cut, it pushes the guard plates downwards and then blade comes into view.
Do neither touch the blade nor keep your hand too close to the cutting point!
The sound pressure level rises up to 82 dB during cutting. We recommend that you use hearing protectors.
LABEL DEFINITION
General Warning label. There are items that
require attention.
WARNING 1 WARNING: DANGER OFSQUEEZE
Do not put your hands to the cutting point while
the motor is running!
Cutting and crimping hazard between the
pusher and the blade.
WARNING 2
Keep the door closed while the motor is
running or blade rotating! After stopping, the
blade rotates for approx 60 s.
WARNING 3
USE SAFETY GLOVES WHEN YOU HANDLE
THE BLADE!

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WARNING 4
WATCH OUTFOR THE ROTATING MOTOR
AND BLADE!
WARNING 5
High voltage!
The electric box is to be opened only by a
professional electrician!
WATCH OUT FOR THE SPARKING AND
FLYING ITEMS!
Danger zones

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WARNING 4
WATCH OUTFOR THE ROTATING MOTOR
AND BLADE!
WARNING 5
High voltage!
The electric box is to be opened only by a
professional electrician!
WATCH OUT FOR THE SPARKING AND
FLYING ITEMS!
Danger zones
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COMMISSIONING
Electrical connection
CAUTION! Check that the machine voltage (see type plate) is equal to your supply voltage. For proper
installation to local code, consult a licensed contractor.
Tighten the cable clamp.
Connect the phase conductors to the respective L1, L2 and L3 terminals in the junction box. Connect the
earth connection to the ground terminal. Check the connection against the wiring diagram enclosed in the
spare parts list of your cutting machine.
Check that the motor rotation is parallel with the arrow on the cover plate. In case the motor rotates in wrong
direction, two phase conductors in the junction box must be interchanged.
Compressed air connection
It is recommended to use the air dryer for cleaning and drying the compressed air. The compressed air dryer
protects the machine from dust and water.
Connect the compressed air supply to the bayonet coupling behind the machine. The minimum pressure of
compressed air is 5 bar. When the cutter is stopped, the valve closes up and the pipe system of the machine
is emptied of compressed air.

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OPERATION
Control identification
1. Supply disconnecting device separates the machine from power supply. However the device itself
can be made dead only by disconnecting the plug or supply cable from the mains.
1.1. Push-buttons for starting and stopping the motor.
1.2. Emergency stop button for turning off the current immediately and emptying the
compressed air system.
1.3. Counter records the up-and-down motion of the pusher in the digital display. The display is
reset to zero by pressing the RST push-button. (RST=Reset).
2. Adjusting shaft for adjusting the pusher height according to the hose diameter.
3. Adjusting screw for controlling the cutting speed according to the hose diameter and the quantity
of wires per hose (eg 2-wire, 4-wire).
4. Pneumatic pusher for pushing the hose to be cut against the blade.
5. Foot pedal makes the pusher move up and down. The cutting movement is generated by an
oilstabilized pneumatic cylinder. The pusher moves down as long as the foot pedal is pressed. After
releasing the foot pedal, the pusher rises up.
6. Connection for fume extractor (Option)
7. Shut-off valve of compressed air inside the machine
8. Bayonet coupling for compressed air supply
9. Paper tray
Operating area of the cutter is in front of the machine where the foot pedal is used.
Fume removal
It is recommended to install a hose and a fume extractor in the connection (6) behind the machine for leading
out the cutting fume.