Lillbacka Powerco FINN-POWER P20 MS User manual

OPERATING
INSTRUCTIONS
FINN-POWER
P20 MS ¨
P20 IS/AS ¨
P20 VS ¨
P21 MS ¨
P21 IS/AS ¨
P21 VS ¨
P32 MS ¨
P32 IS/AS ¨
P32 VS ¨
P51 IS/AS ¨
P51 VS ¨
CC22 IS/AS ¨
CC22 VS ¨
MANUFACTURING YEAR ____________
RELEASED 06/00
KEEP THIS MANUAL FOR FUTURE NEEDS
THE MACHINE HAS BEEN DESIGNED FOR CRIMPING HOSE FITTINGS.
LILLBACKA POWERCO SHALL NOT BE HELD LIABLE FOR ANY
PRODUCT WHICH HAS BEEN CRIMPED ON THE MACHINE. THE
MACHINE HAS BEEN DESIGNED TO OPERATE IN ROOM
TEMPERATURE, IN DRY INDOOR CONDITIONS AND IN SUFFICIENT
ILLUMINATION. USING THE MACHINE FOR ANY OTHER PURPOSE IS
NOT ALLOWED WITHOUT WRITTEN CONSENT FROM THE FACTORY.
Lillbacka Powerco Oy
P.O.B. 1
FIN-62301 Härmä, Finland
tel. + 358 6 485 4444
fax + 358 6 485 4400

CONTENTS
CONTENTS ...........................................................................................................................2
GENERAL .............................................................................................................................3
TRANSPORT ......................................................................................................................................................3
STORAGE ...........................................................................................................................................................3
MOUNTING .........................................................................................................................................................3
WARNINGS ...........................................................................................................................4
GENERAL ...........................................................................................................................................................4
DANGER ZONES................................................................................................................................................4
COMMISSIONING .................................................................................................................5
OIL FILL ..............................................................................................................................................................5
ELECTRICAL CONNECTION .............................................................................................................................5
QUICK FIX-PACKAGE ........................................................................................................................................5
OPERATION..........................................................................................................................6
CONTROL IDENTIFICATION MS -CONTROL..................................................................................................6
CONTROL IDENTIFICATION IS/AS/VS -CONTROLS......................................................................................6
CONTROL PANEL IS/AS ..................................................................................................................................7
CONTROL PANEL VS.......................................................................................................................................9
COVERS P32 ...................................................................................................................................................11
TEST RUN MS/IS/AS CONTROLS ................................................................................................................11
TEST RUN VS CONTROL .............................................................................................................................11
SELECTING THE DIE SET P20, P21 ...........................................................................................................12
SELECTING THE DIE SET CC22 ..................................................................................................................12
SELECTING THE DIE SET P32....................................................................................................................13
SELECTING THE DIE SET P51....................................................................................................................13
FP140 DIE SETS FOR P51 -MODEL .......................................................................................................14
INSTALLING THE DIE SET............................................................................................................................14
QUICK CHANGE MS/IS/AS........................................................................................................................14
QUICK CHANGE VS ..................................................................................................................................15
CHANGE OF A SINGLE DIE P20, P21, P32, CC22................................................................................15
CHANGE OF A SINGLE DIE P51............................................................................................................15
SETTING THE CRIMPING DIAMETER MS...................................................................................................16
SETTING THE CRIMPING DIAMETER IS/AS...............................................................................................17
SETTING THE CRIMPING DIAMETER VS ...................................................................................................18
OPERATION LIMITATIONS P51, CC22..........................................................................................................18
CRIMPING MS -CONTROL..............................................................................................................................18
CRIMPING IS/AS/VS -CONTROLS.................................................................................................................19
ADJUSTMENT OF RETRACTION DIAMETER IS/AS ................................................................................... 20
IF THE MACHINE DOES NOT WORK.........................................................................................................21
PREVENTIVE MAINTENANCE........................................................................................... 21
GREASING P20, P21, P32 ..............................................................................................................................21
GREASING P51 ...............................................................................................................................................21
GREASING CC22 ............................................................................................................................................22
OIL CHANGE ...................................................................................................................................................22
FILTER CHANGE P20, P21, P32, CC22...........................................................................................................22
FILTER CHANGE P51 ....................................................................................................................................23
PRESSURE PIPES ...........................................................................................................................................23
FINAL DECELERATION P51 ..........................................................................................................................23
RE-CALIBRATION OF CRIMPING DIAMETER DIAL MS -CONTROL......................................................... 23
TROUBLESHOOTING......................................................................................................... 24
GUARANTEE.......................................................................................................................24
TECHNICAL DATA............................................................................................................. 25
TECHNICAL DATA P20 ..................................................................................................................................25
TECHNICAL DATA P21 ..................................................................................................................................27
TECHNICAL DATA P32 ..................................................................................................................................29
TECHNICAL DATA P51 ..................................................................................................................................30
TECHNICAL DATA CC22.....................................................................................................................32

GENERAL
FINN-POWER crimping machines are electrically operated hydraulic crimping machines for hydraulic hose
assemblies.
The crimping machine comprises a crimping head and a hydraulic unit mounted on the oil tank which serves
as machine frame.
FINN-POWER crimping machine is normally delivered with a 3-phase electric motor. On request it can be
equipped with a single phase motor.
Transport
The packed machine is transported on a pallet,
which is easy to move and lift by a fork-lift
truck. After unpacking, the machine can be
lifted using a hoisting belt.
Size of package for P51-models:
x = 102, y = 82, z = 113 cm.
Size of package for other models:
x = 77, y = 62, z = 81 cm.
Storage
The manufacturer has protected the machine
against corrosion by using the Zerust method.
The machined parts have been treated with
Axxatec 77C protective agent. A Zerust vapor
capsule has been put into the electric box,
and the machine has been packed into a bag
made of Zerust film.
The protection is effective for months if the
package is not opened. After opening it, the
protection of the wrapping film ceases. If the
machine is not yet brought into use, it must be
reprotected against corrosion. The machine is
to be stored in dry indoor conditions.
Remove the protective agent according to the
instructions enclosed in the package.
Mounting
The adjacent picture shows an appropriate
way to lift the machine after it has been
unpacked.
It is recommended to mount the machine on a
Finn-Power table. Before mounting, the table
must be screwed on the floor with four M12
wedge anchors. Boreholes in the floor: Ø 12
mm, depth 55 mm.
When the machine is mounted on a Finn-
Power table, the four shoes under the
machine are removed.
The table with assembly instructions is
packed separately.
The crimper may be installed on some other
table as well, provided it is sturdy and broad
enough or it has been fastened on the floor so
that it cannot fall over. Furthermore, there
must be a hole in the table to enable emptying
the oil tank through the drain plug.
P20, P21 and CC22 -models: x = 558, y = 560
P32 and P51 -models: x = 625, y = 560.
Insta_32.eps
Pakkaus1.eps

4
WARNINGS
General
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
Openings between the dies exceed 6 mm, thus being large enough to let fingers go between the dies and
get crimped. It is, therefore, ABSOLUTELY necessary to follow operating instructions and warnings
indicated by the stickers on the machine when changing dies and crimping fittings.
Danger zones
WARNING 1
Do not put your hands inside the dies
while the motor is running!
WARNING 2
When crimping a fitting, hold the hose
far enough to avoid crimping your
hand!
WARNING 3
Dies open and close by depressing
the hand emergency push-buttons at
both ends of the valve. Do not touch
these push-buttons during normal
operation!
WARNING 4
High voltage.
The electric box is to be opened
only by a professional electrician!
003002.eps
003306.eps
003199.eps
P20dange.eps
P32var.hgl

5
WARNING 5 (P32 model)
The rear of the crimping head is covered by a
housing protecting the operator from the
crimping hazard under the housing between
rear flange and cylinder.
Do not remove this housing!
WARNING 6
When changing dies with the quick change
tool, hold the handle as shown in the above
figures. Make sure your hand will not get
between the dies!
COMMISSIONING
Oil fill
Fill the oil tank to centre line of the indicators in the dipstick with hydraulic oil like Shell Tellus T46 or
equivalent. Volume of the tank is 32 litres (P51 –model: 50 litres).
It is recommended to pump the oil into the tank through a 20 µfilter, because new oil in drums is not pure.
Electrical connection
CAUTION! Check that the machine voltage (see type plate) is equal to your supply voltage. For proper
installation to local code, consult a licensed contractor.
Bring the supply cable in through the hole in the side panel of the electric box. Secure the cable with a
stress relief plug.
3-phase: Connect the phase conductors to the respective L1, L2 and L3 terminals in the supply
disconnecting device. Connect the earth connection to the ground terminal on the fixing plate. Check the
connection against the wiring diagram enclosed in the spare parts list.
Check that the motor rotation is parallel with the arrow on the tank close to the motor. In case the motor
rotates in wrong direction, two phase conductors in the supply disconnecting device must be interchanged.
1-phase: Connect the phase and the neutral to the respective terminals in the supply disconnecting device.
Connect the earth connection to the ground terminal on the fixing plate. Check the connection against the
wiring diagram enclosed in the spare parts list.
Quick Fix-package
Included with the machine, there is a Quick Fix-package which has some basic parts for that machine
model.
keeptool.eps
P50var.hgl