Linak Ca20 User manual

linak.COM/MEDLINE-CARELINE

Control Boxes

User Manual

Contents

Preface ......................................................................................................................................... 4

Declaration of incorporation of partly completed machinery................................................. 5

Important information ............................................................................................................... 6

General warnings ....................................................................................................................... 7

General recommendations ....................................................................................................... 10

General warranty periods ........................................................................................................ 11

Electromagnetic Compatibility (EMC) ..................................................................................... 12

EMC Warnings �� 12

Electrostatic discharge (ESD) �� 13

RF transmitter/receiver properties�� 14

FCC and IC Statements�� 14

Symbols ..................................................................................................................................... 15

Batteries .................................................................................................................................... 17

General battery warnings �� 17

Lithium ion batteries�� 18

Lead acid batteries �� 21

System description.................................................................................................................... 22

Connecting the system............................................................................................................. 22

General mounting of control boxes ........................................................................................ 23

General environmental conditions.......................................................................................... 24

Information on start-up, deinstallation and operation ......................................................... 25

Before installation, deinstallation or troubleshooting�� 25

Before start-up �� 25

During operation �� 25

Cleaning..................................................................................................................................... 26

Cleaning warnings�� 26

IPX6 Washable �� 27

Rinsing aids �� 28

IPX6 Washable DURA™�� 29

Cable wash �� 30

General maintenance................................................................................................................ 31

Maintenance of all LINAK control boxes�� 31

Repair and disposal................................................................................................................... 32

Insulation class.......................................................................................................................... 33

Output ratings........................................................................................................................... 33

Troubleshooting ....................................................................................................................... 34

CA20........................................................................................................................................... 35

CA30/CA40................................................................................................................................. 42

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CA63........................................................................................................................................... 49

CB6 ............................................................................................................................................. 57

CB6S MK2 .................................................................................................................................. 59

CB8-A ......................................................................................................................................... 63

CB8-T.......................................................................................................................................... 64

CB9 ............................................................................................................................................. 65

CO53........................................................................................................................................... 67

CO61........................................................................................................................................... 76

CO65........................................................................................................................................... 84

CO71........................................................................................................................................... 93

OPS – OpenBus Power Supply .............................................................................................. 102

PJ2 – Power Junction Box....................................................................................................... 106

Contacts................................................................................................................................... 113

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Preface

Dear User,

We are delighted that you have chosen a LINAK®product�

LINAK systems are high-tech products based on many years of experience in the manufacture and

development of actuators, electric control boxes, controls, batteries, accessories and chargers�

This User Manual does not address the end user� It is intended as a source of information for the equipment

or system manufacturer only, and it will tell you how to install, use and maintain your LINAK product/system�

The manufacturer of the end product has the responsibility to provide a User Manual where relevant safety

information from this manual is passed on to the end user�

We are convinced that your LINAK system will give you many years of problem-free operation�

Before our products leave the factory they undergo full function and quality testing� Should you,

nevertheless, experience problems with your product/system, you are always welcome to contact your local

supplier�

LINAK subsidiaries and some distributors situated all over the world have authorised service centres, which

are always ready to help you�

LINAK provides a warranty on all products (see warranty section)�

This warranty, however, is subject to correct use in accordance with the speciﬁcations, maintenance being

done correctly and any repairs being carried out at a service centre, which is authorised to repair LINAK

products�

Changes in installation and use of LINAK systems can affect their operation and durability� The products are

only to be opened by authorised personnel�

This User Manual has been written on the basis of the present technical knowledge� LINAK is constantly

keeping the information updated and we therefore reserve the right to carry out technical modiﬁcations�

The introductory pages of this manual may contain information that is not applicable to the technical

product pages and are to be seen as general information for all LINAK products�

LINAK A/S

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Declaration of incorporation of partly completed machinery

DECLARATION OF INCORPORATION OF PARTLY

COMPLETED MACHINERY

LINAK A/S

Smedevænget 8

DK - 6430 Nordborg

LINAK A/S hereby declares that LINAK DESKLINE® products, characterised by the following models and types:

Control Boxes CBD6S

Linear Actuators DB5, DB6, DB14, LA23, LA31

Lifting Columns DL1A, DL2, DL4S, DL5, DL6, DL7, DL8, DL9, DL10, DL11, DL12, DL14, DL15, DL16, DL17, DL18, DL19, DL20, DL21, BASE1, LC1

Desk Panels DPA, DPB, DPH, DPF, DPG, DPT, DP, DP1CS

Wireless Controls HB10, HB20, RFRL

Accessories BA001, BLE2LIN, CHUSB, DESK Sensor, DF2, Kick & Click, SLS, SMPS, USB2LIN, WiFi2LIN

LINAK A/S hereby declares that LINAK HOMELINE® products, characterised by the following models and types:

Control Boxes CBD6DC

Linear Actuators LA10, LA18, LA40 HOMELINE

Dual Actuators TD4, TD5

Controls BP10, HB10, HC05, HC10, HC20, HC30, HC40

Accessories CP, BLE2DC, BLE2LIN, DC CONNECTOR, LED Light Rail, MD1, SMPS, WiFi2LIN

LINAK A/S hereby declares that LINAK MEDLINE® & CARELINE® products, characterised by the following models and types:

Control Boxes CA20, CA30, CA40, CA63, CAL40, CB6, CB6S MK2, CB6P2, CB8, CB9, CBJ-Home, CO53, CO61, CO65, CO71, COL50, OPS, PJ2, PJB4

Linear Actuators LA20, LA23, LA27 MEDLINE CARELINE , LA28, LA29, LA30, LA31 MEDLINE CARELINE, LA34, LA40 MEDLINE CARELINE, LA44

Lifting Columns BL1, LC1, LC3

Controls ABL, ACC, ACK, ACO, ACOM, ACL, DP, DPH, FS, FS3, FPP, HB30, HB70, HB80, HB100, HB190, HB200, HB400, HD80, HL70, HL80, HL400

Accessories BA16, BA18, BA19, BA21, BAL40, BAL50, CH01, CHL40, CHL50, DJB, MJB2, MJB5 Plus, SLS, Massage Motor, MDI, QLCI2, UBL, UBL2

LINAK A/S hereby declares that LINAK TECHLINE® products, characterised by the following models and types:

Linear Actuators LA12, LA14, LA23, LA25, LA30, LA33, LA35, LA36, LA37

Lifting Columns LC3 IC

Accessories FMB

Nordborg, 2022-12-01

LINAK A/S

John Kling, B.Sc.E.E.

Certiﬁcation and Regulatory Affairs

Authorized to compile the relevant technical documentation

comply with the following parts of the Machinery Directive 2006/42/EC, ANNEX I, Essential health and safety requirements relating to the design and construction of machinery:

1.5.1 Electricity supply

The relevant technical documentation is compiled in accordance with part B of Annex VII and this documentation or part hereof will be transmitted by post or electronically to a

reasoned request by the national authorities.

This partly completed machinery must not be put into service until the ﬁnal machinery into which it is to be incorporated has been declared in

conformity with the provisions of the Machinery Directive 2006/42/EC where appropriate.

Original declaration

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Important information

LINAK®products, within the scope of this manual, are not classiﬁed as medical electrical equipment or sys-

tems, nor do they fall within the scope of the EU Medical Device Directive/Regulation or other similar na-

tional regulations� The products are components to be built into a piece of medical electrical equipment by a

manufacturer�

To support the assessment and certiﬁcation task of the complete medical electrical equipment or system

worldwide, LINAK provides certiﬁcation, on a component level, according to the IEC 60601-1, (Medical

electrical equipment – Part 1: General requirements for basic safety and essential performance) as recognised

components by NRTL (Nationally Recognized Testing Laboratories)�

Description of the various signs used in this manual:

Warnings

Failure to comply with these instructions may result in accidents involving serious personal injury�

Recommendations

Failing to follow these instructions can result in product damage�

Please read the following safety information carefully:

Ensure that all staff who are to connect, mount, or use the actuator system are in possession of the

necessary information and that they have access to these assembly instructions�

Persons who do not have the necessary experience or knowledge of LINAK products should not use these�

Moreover, persons with reduced physical or mental abilities must not use the products, unless they are

under surveillance or they have been thoroughly instructed in the use of the equipment by a person who

is responsible for the safety of these persons� Moreover, children must be under surveillance to ensure that

they do not play with the product�

Please be aware that LINAK has taken precautions to ensure the safety of the actuator system� The

manufacturer/OEM is responsible for the overall approval of the complete application�

LINAK recommends to use the actuators in push applications rather than pull applications�

LINAK actuators are not to be used for repeated dynamic push-to-pull movements�

For general pull applications or repeated dynamic push-to-pull movements in the application, please contact

LINAK A/S if in doubt�

LINAK actuators and electronics generally fall outside the IEC 60601-1 deﬁnition of applied parts and are not

marked as such�

However, assessing the risk whether actuators and electronics can unintentionally come into contact

with the patient, determines that they are subject to the requirements for applied parts� All the relevant

requirements and tests of the standard are carried out as part of the IEC CB* Scheme/NRTL** assessment�

* CB: Certiﬁcation Body

**NRTL: Nationally Recognised Testing Laboratory

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General warnings

Failure to comply with these instructions may result in accidents involving serious personal injury:

The medical device manufacturer is responsible for the incorporation of a suitable safety

arrangement, if the actuator or lifting column is used for pull in an application where personal injury

can occur, which will prevent personal injury from occurring in case of actuator failure�

Note that during construction of applications, in which the actuator is to be ﬁtted, there must be no

possibility of personal injury, for example the squeezing of ﬁngers or arms�

The plastic parts in the system cannot tolerate cutting oil�

Assure free space for movement of the application in both directions to avoid a blockade�

The application and actuators are only to be operated by instructed personnel�

In applications with spline function, the blockage by an obstacle when the application is moving

inwards, the removal of the obstacle will cause the load to drop until the spindle hits the nut�

Do not turn the outer tube�

Do not use chemicals�

Inspect the actuator system regularly for damage and wear�

Do not expose LINAK actuator system components to high intensity ultraviolet radiation disinfection

lamps� This may damage the enclosure, supporting parts and cables�

LINAK actuators and electronics are not designed for use within the following ﬁelds:

• In the presence of a ﬂammable anesthetic mixture with air or with oxygen or nitrous oxide

• Planes and other aircrafts

• Explosive environments

• Nuclear power generation

If faults are observed, the products must be replaced�

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A LINAK control box, actuator and accessory component must, in the ﬁnal application, be placed

where it is not exposed to any impact� This is to prevent damage if a passer-by accidentally hits it

with an object or when cleaning the ﬂoor with a broom or a mop� On a medical bed e�g� this might

be underneath the mattress support platform� If necessary to mitigate this risk, additional protection

might be required�

To avoid unintended movement, prevent foreign objects or persons from unintentionally activating a

footswitch or a hand control at any time, for instance during normal use or maintenance�

If there is visible damage on the product it should not be installed�

If the actuator system makes unusual noise or smells, switch off the mains voltage immediately and

disconnect batteries, if applicable�

The products must only be used in an environment that corresponds to their IP protection class�

The cleaners and disinfectants must not be highly alkaline or acidic (pH value 6-8)� See cleaning

section�

Irrespectively of the load, the duty cycle stated on the product label must NOT be exceeded�

The control box must only be connected to the voltage stated on the label�

Systems not speciﬁed for pull must only be used in push applications�

Fastening screws and bolts must be tightened correctly�

Speciﬁcations on the product label must under no circumstances be exceeded�

NOT TO BE OPENED BY UNAUTHORISED PERSONS�

Only use the actuator within speciﬁed working limits�

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Be aware that during the design of medical devices, the risk of personal injury (for instance

squeezing of ﬁngers or arms) must be minimised�

If irregularities are observed, the actuator must be replaced�

All cables must be mounted in such a way that they are not trapped or exposed to tension or sharp

objects when the application is moved in different directions�

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General recommendations

Failing to follow these instructions may result in actuator system damage:

The duty cycle printed on the actuator system label must always be respected� If exceeded, there is

a risk that the actuator system is damaged� Unless otherwise speciﬁed on the label, the duty cycle is

max� 10%, max� 2 min� in use followed by 18 min� not in use�

All detachable connections between components must be locked by the cable locking mechanism -

when applicable�

It is recommended to have options like quick release, manual lowering or similar built into the

system in case of power loss or system failure or if movement of the system is critical� After service it

is recommended to test the system for correct functionality before it is put back into operation�

Prior to assembly/disassembly, ensure that the following points are observed:

- The actuator system is not in operation�

- The mains current supply is switched off and the plug has been pulled out�

- Batteries - if applicable - may also power the system�

- Actuators are free from loads that could be released during this work�

Prior to operating the actuator system, check the following:

- Actuator system components are correctly mounted as indicated in the product-speciﬁc user

instructions�

- The equipment can be operated in its entire intended range of movement�

- Ensure that the load-supporting bolts can withstand the wear�

- Ensure that the load-supporting bolts are secured safely�

During operation:

- Listen for unusual sounds and watch out for uneven movement� Stop the actuator system

immediately if anything unusual is observed�

- Do not sideload the actuator�

- Do not step on or kick any LINAK component�

When the equipment is not in use:

- Switch off the mains supply or pull out the plug in order to prevent unintentional operation�

Cables and plugs:

- It is important to remove the transport plastic bag before using the cable�

- When changing the cables on a LINAK®actuator system, it is important that this is done carefully in

order to protect the plugs and pins�

- Please ensure that the plug is in the right location and properly inserted before the cable lid is

mounted�

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General warranty periods

As general warranty period, LINAK provides 5 years (60 months) warranty on MEDLINE and CARELINE

products used in beds and medical applications� If MEDLINE and CARELINE products are used in other

applications, they will be covered by 1½ years (18 months) warranty�

Batteries are covered by a speciﬁc product warranty of 12 months�

External products that are not manufactured by LINAK A/S: 12 months are added to the warranty period,

for instance for transportation and stocking� Relabelling of these products only takes place, if the production

date exceeds one year from the date of dispatch to the customer�

If there is any doubt whether returned products are covered by the warranty, they are covered by the

warranty� Please use the date of the control box or actuator as reference, if possible�

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Electromagnetic Compatibility (EMC)

EMC Warnings

Electromagnetic compatibility – general

LINAK®actuator systems bear the CE marking as an attestation of compliance with the EMC Directive

2014/30/EU� The systems are designed to meet all requirements of applicable standards and have

been tested to meet IEC 60601-1-2 requirements�

Emission:

LINAK Actuator Systems are CISPR 11, Group 1, Class B products, comply with IEC 61000-3-2, Class

A and IEC 61000-3-3 unless stated otherwise in the relevant section of this document�

Immunity:

Test levels are according to Professional Healthcare Facility and Home Healthcare Facility Environment�

Electromagnetic phenomena are evaluated on a system level, with the actuator connected to a LINAK

control box and accessories�

LINAK always recommends to perform veriﬁcation tests on the ﬁnal medical device�

Electromagnetic compatibility – third party components

Use of accessories, transducers and cables other than those speciﬁed by LINAK could result in

increased electromagnetic emissions or decreased electromagnetic immunity of the actuator system

and result in improper operation�

Electromagnetic compatibility – interference with other equipment in general

Use of the actuator system adjacent to or stacked with other equipment should be avoided as

this could result in improper operation� If such use is necessary, the actuator system and the other

equipment should be observed to verify that they are operating properly�

If the user notes unusual behavior of the actuator system, in particular if such behaviour is

intermittent and associated with the standing right next to mobile phones, microwaves and radio

broadcast masts, this could be an indication of electromagnetic interference�

If such behaviour occurs, try to move the actuator system further away from the interfering

equipment�

Electromagnetic compatibility – interference with other equipment, RF communications

Portable RF communication equipment (including peripherals such as antenna cables and external

antennas) should be used at a distance no closer than 30 cm (12 inches) to any part of the actuator

system� This also applies to cables speciﬁed by the manufacturer� Otherwise, a performance

degradation of this equipment could result�

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Electrostatic discharge (ESD)

LINAK®considers ESD to be an important issue and years of experience have shown that equipment

designed to meet the levels speciﬁed in standards might be insufﬁcient to protect electronic equipment in

certain enviroments�

1. Handling and mounting electrostatic discharge sensitive devices (ESDS devices).

• Handling of sensitive components shall only take place in an ESD Protected Area (EPA) under protected

and controlled conditions�

• Wrist straps and/or conductive footwear (personal grounding) shall always be used when handling ESDS

devices�

• Sensitive devices shall be protected outside the EPA by the use of ESD protective packaging�

2. Responsibility LINAK/customer

• ESDS devices must under no circumstances, during transport, storage, handling, production or mounting

in an application, be exposed to harmfull ESD�

• LINAK can only guarantee the lifetime of ESDS devices if they are handled in the same way from

production at LINAK A/S until they are mounted in the manufacturer’s application� It is therefore

important that the ESDS devices are not removed from the ESD protected packaging before they are

physically within the EPA area at the customer premises�

Please refer to EN61340 for further information:

EN61340-5-1, Electrostatics - Protection of electronic devices from electrostatic phenomena - General

requirements

EN61340-5-2, Electrostatics - Protection of electronic devices from electrostatic phenomena - User guide

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RF transmitter/receiver properties

Some LINAK products emit RF-power by intention for communication purposes�

Frequency band of transmission: 2402 MHz - 2480 MHz

Type: BLUETOOTH®Low Energy BLE 4�2

Modulation: GFSK

Maximum Effective Radiated Power (ERP): 10 dBm

FCC and IC Statements

For RF-emitting products (e�g� Bluetooth®, Wi-Fi) intended to be used on the North American continent, the

following applies:

FCC statement

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,

pursuant to part 15 of the FCC Rules� These limits are designed to provide reasonable protection against

harmful interference in a residential installation� This equipment generates uses and can radiate radio

frequency energy and, if not installed and used in accordance with the instructions, may cause harmful

interference to radio communications� However, there is no guarantee that interference will not occur in

a particular installation� If this equipment does cause harmful interference to radio or television reception,

which can be determined by turning the equipment off and on, the user is encouraged to try to correct the

interference by one or more of the following measures:

- Reorient or relocate the receiving antenna�

- Increase the separation between the equipment and receiver�

- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected�

- Consult the dealer or an experienced radio/TV technician for help

Changes or modiﬁcations not expressly approved by the party responsible for compliance could void the

user’s authority to operate the equipment�

This device complies with Part 15 of the FCC Rules� Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that may cause undesired

operation�

IC statement

This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and

Economic Development Canada’s licence-exempt RSS(s)� Operation is subject to the following two

conditions:

(1) This device may not cause interference�

(2) This device must accept any interference, including interference that may cause undesired operation of

the device�

L’émetteur/récepteur exempt de licence contenu dans le présent appareil est conforme aux CNR

d’Innovation, Sciences et Développement économique Canada applicables aux appareils radio exempts de

licence� L’exploitation est autorisée aux deux conditions suivantes :

(1) L’ appareil ne doit pas produire de brouillage;

(2) L’ appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’ en

compromettre le fonctionnement�

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Symbols

The following symbols are used on the LINAK product labels, where applicable:

IEC 60417-5172:

Class II equipment Compliance to all relevant EC directives

IEC 60417-5840:

Applied part type B UK Conformity Assessment

IEC 60417-5019:

Class I equipment

Protective earth; protective ground

Regulatory compliance mark:

The Australian Safety/EMC Regulations

IEC 60417-5002:

Positioning of cell Alternating current

ISO 7000-0434A:

Caution, consult accompanying document Direct current

ISO 7000-1641

Operating instructions

XXXXXX

Reduced ETL recognised component mark

for Canada and the United States�

X: The mark is always accompanied by a

control number of 6 or 7 ﬁgures�

For complete description, see ETL marking

on next page�

Electronics scrap

Electronics scrap Bluetooth®

Recycle Japanese TELEC

Recognised

Component mark for Canada and the

United States

PSE diamond mark

PSE circle mark

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Electrical Testing Laboratories (ETL) marking

Due to space limitations, the complete ETL marking demands are not represented on the marking plates�

The full ETL recognised component markings are shown here:

C/N 120690

Conforms to ANSI/AAMI Std. ES60601-1