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Table of contents
Original EC Declaration of Incorporation in accordance with
Directive 2006/42/EC, Appendix II Part 1 B ..................... 2
Original UK Declaration of incorporation according to the Supply
of Machinery (Safety) Regulations 2008 No. 1597 Annex
II.................................................................................................2
Masthead ...............................................................................................4
Table of contents..................................................................................5
Safety alerts, visual presentation, and layout.................................7
1. Safety instructions...........................................................................8
1.1 General safety instructions......................................................8
1.2 General electrical safety instructions.....................................8
1.3 General behaviour when handling the product ...................8
1.4 Intended use...............................................................................8
1.5 Persons authorized to use the product.................................8
1.6 Foreseeable misuse ..................................................................9
1.7 Referenced documents ............................................................9
1.8 Prohibition of certain activities ...............................................9
1.9 Painting plastic components and seals .................................9
1.10 Safety markings on the product ..........................................9
1.11 Note on the type plate ...........................................................9
1.12 Notes on CE marking .............................................................9
1.13 Note on Low Voltage Directive.............................................9
1.14 Note on Pressure Equipment Directive..............................9
1.15 Note on UL mark ................................................................. 10
1.16 Note on ECE mark ............................................................... 10
1.17 Note on UKCA marking....................................................... 10
1.18 Note on EAC marking.......................................................... 10
1.19 Note on China RoHS mark................................................. 10
1.20 Emergency shutdown ......................................................... 10
1.21 Assembly, maintenance, fault, repair............................... 10
1.22 First start-up, daily start-up.............................................. 10
1.23 Residual risks........................................................................ 11
2. Lubricants .......................................................................................12
2.1 General information............................................................... 12
2.2 Material compatibility ............................................................ 12
2.3 Temperature properties........................................................ 12
2.4 Aging of lubricants ................................................................. 12
2.5 Avoidance of faults and hazards.......................................... 12
2.6 Solid lubricants ....................................................................... 12
3. Overview, functional description.................................................13
3.1 Pump housing, upper part ................................................... 13
3.2 Electrical connections ............................................................ 13
3.3 Reservoir.................................................................................. 14
3.4 Pump housing, lower part.................................................... 14
3.5 Program structure ................................................................. 15
3.6 Explanation of icons and symbols ....................................... 16
3.7 Normal pump operation ....................................................... 17
3.7.1 Exiting the screensaver............................................. 17
3.7.2 Triggering additional lubrication ............................. 17
3.7.3 Displaying lubrications .............................................. 18
3.7.4 Displaying the total operating hours and the date
and time ................................................................................. 18
3.7.5 Displaying pump information .................................. 19
3.7.6 Display the pump temperature ............................... 19
3.7.7 Displaying warnings................................................... 20
3.7.8 Acknowledging warnings ..........................................20
3.7.9 Displaying errors ........................................................21
3.7.10 Acknowledging errors .............................................21
3.7.11 Displaying the current working mode..................22
3.8 Setting operation of the pump.............................................23
3.8.1 Changing the pump password .................................23
3.8.2 Setting the date and time.........................................24
3.9 Time-controlled mode...........................................................24
3.9.1 Modifying settings ......................................................24
3.9.2 Setting the lubrication time and pause time.........25
3.9.3 Checking the settings.................................................25
3.10 Counter-controlled mode...................................................26
3.10.1 Settings......................................................................26
3.10.2 Setting the lubrication time and the number of
pulses ......................................................................................27
3.10.3 Checking the settings ..............................................28
3.11 Cycle Controlled mode ........................................................29
3.11.1 Modifying settings....................................................29
3.11.2 Monitoring by the cycle switch ..............................30
3.11.3 Deviations in the cycle switch signals ..................30
3.11.4 Checking the settings ..............................................32
3.12 Block operation.....................................................................33
3.12.1 Block operation with cycle switch signal received
..................................................................................................33
3.12.2 Block operation with no cycle switch signal
received...................................................................................33
3.13 Factory settings....................................................................34
3.14 Undo/redo..............................................................................34
4. Technical data................................................................................ 35
4.1 Diagram relative duty cycle ..................................................36
4.2 Tightening torques.................................................................37
4.3 Hydraulic connection diagrams............................................38
4.4 Type identification code.........................................................39
5. Delivery, returns, storage............................................................ 41
5.1 Delivery.....................................................................................41
5.2 Return shipment.....................................................................41
5.3 Storage.....................................................................................41
5.4 Storage temperature range .................................................41
5.5 Storage conditions for products filled with lubricant.......41
5.5.1 Storage period up to 6 months ...............................41
5.5.2 Storage period between 6 and 18 months ........... 41
5.5.3 Storage period more than 18 months ................... 41
5.6 Declaration of decontamination...........................................41
6. Assembly ........................................................................................ 42
6.1 Mounting dimensions ............................................................42
6.2 Assembly holes .......................................................................42
6.3 Setting the delivery rate on pump element R...................43
6.4 Installing the pressure relief valve ......................................43
6.5 Connection of the lubrication line........................................43
6.6 Electrical connection ..............................................................44
6.7 Setting/checking the working mode and parameters of the
pump................................................................................................44
7. First start-up ................................................................................. 45
7.1 Inspections before first start-up..........................................45
7.2 Inspections during first start-up..........................................45
8. Operation........................................................................................ 46
8.1 Initial filling of a pump delivered without lubricant.......... 46
8.2 Regular filling with a transfer pump................................... 46