Lincoln SKF CLP User manual

Assembly Instructions
Lubrication pump CLP
for progressive systems
DC Versions without Control Unit
Date: 29.04.2021
Document no.: 951-171-064-EN
Version: 04
Read this manual before
installing or commissioning the
product and keep it at hand for
later reference!

2
Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC,
Appendix II Part 1 B
SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf hereby declares at its sole responsibility that the
partly completed machinery complies with the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I,
marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can
be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical
documentation is SKF Lubrication Systems Germany GmbH.
Designation: Electrically driven pump to supply lubricant during intermittent operation within a centralized lubrication system
Type CLP-xxxxxx-xxxx-xxxx-xxxxxxxx
Furthermore, the following directives and standards were applied in the respective applicable areas:
2011/65/EU: RoHS II
2014/30/EU: Electromagnetic Compatibility (Industry)
EN ISO 12100:2010 EN 60204-1:2018 EN 61000-6-2:2005/AC:2005 EN 61000-6-4:2007/A1:2011
EN 61131-2:2007 EN 809:1998+A1:2009/AC:2010 EN 60034-1:2010/AC:2010 EN 60947-5-1:2004/A1:2009
EN 60947-5-2:2007/A1:2012
EN IEC 63000:2018
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of the Machinery Directive 2006/42/EC and all other applicable Directives.
Walldorf, 29.04.2021
Dr. Holger Schmidt Stefan Schürmann
Manager Modularization
SKF Lubrication Management
Manager PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf
Original UK Declaration of incorporation according to the Supply of Machinery (Safety)
Regulations 2008 No. 1597 Annex II
SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf hereby declares under sole responsibility that the partly
completed machinery complies with the essential health and safety requirements of UK legislation Supply of Machinery (Safety) Regulations 2008 No.
1597Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded
electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2
Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
Designation: Electrically driven pump to supply lubricant during intermittent operation within a centralized lubrication system
Type CLP-xxxxxx-xxxx-xxxx-xxxxxxxx
Furthermore, the following regulations and standards were applied in the respective applicable areas:
•The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 No. 3032
•Electromagnetic Compatibility Regulations 2016 No. 1091
EN ISO 12100:2010 EN 60204-1:2018 EN 61000-6-2:2005/AC:2005 EN 61000-6-4:2007/A1:2011
EN 61131-2:2007 EN 809:1998+A1:2009/AC:2010 EN 60034-1:2010/AC:2010 EN 60947-5-1:2004/A1:2009
EN 60947-5-2:2007/A1:2012
EN IEC 63000:2018
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of UK legislation Supply of Machinery (Safety) Regulations 2008 No. 1597and all other applicable Directives.
Walldorf, 29.04.2021
Dr. Holger Schmidt Stefan Schürmann
Manager Modularization
SKF Lubrication Management
Manager PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf

3
Annex to the declaration of incorporation following 2006/42/EC, annex II, no 1 B
Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and complied
with. Any basic health and safety requirements not listed here are not relevant to this product.
Table 1
Annex to the declaration of incorporation
Valid for: CLP / CLS lubrication pumps
No.: Basic safety and health requirements Applicable: Complied
with:
1.1.1 Definitions YES
Y
ES
1.1.2 Principles of safety integration YES YES
1.1.3 Materials and products YES YES
As to 1.1.3 Not fully complied with: The operator has to evaluate the hazards caused by the lubricant on the basis of the safety data
sheet (SDS) and take protective measures, if necessary.
1.1.5 Design of machinery to facilitate its handling YES YES
1.1.6 Ergonomics YES YES
As to 1.1.6 Not fully complied with: The operator has to ensure that the pump is integrated into the superior machine in such a
manner that operation and filling of the pump are ergonomically possible.
1.2 Control systems YES YES
1.2.1 Safety and reliability of control systems YES YES
1.2.3 Starting YES YES
1.2.6 Failure of the power supply YES
Y
ES
1.3 Protection against mechanical hazards YES
Y
ES
1.3.1 Risk of loss of stability YES YES
1.3.2 Risk of break-up during operation YES YES
As to 1.3.2 Not fully complied with: The operator has to secure the lubrication system against excessive pressure. For this purpose a
pressure relief valve with max. 270 bar opening pressure must be provided on each pump element.
1.3.4 Risks due to surfaces, edges or angles YES YES
1.3.7 Risks related to moving parts YES YES
1.3.9 Risks of uncontrolled movements YES YES
1.5 Risks due to other hazards YES YES
1.5.1 Electricity supply YES
Y
ES
1.5.6 Fire YES
Y
ES
As to 1.5.6 Not fully complied with: For pumps without control unit, the operator has to take suitable measures to ensure that the
relative duty cycle (see Technical Data) is complied with. Otherwise the motor may generate unacceptably high heat.
1.5.8 Noise YES YES
01/05/2011 External radiation YES YES
01/05/2013 Emission of hazardous materials and substances YES YES
01/05/2015 Risk of slipping, tripping and falling YES YES
1.6 Maintenance
1.6.1 Machinery maintenance YES YES
1.6.2 Access to operating positions and servicing points YES
Y
ES
As to 1.6.2 Not fully complied with: The operator has to ensure that the pump is integrated into the superior machine in such a
manner that operation of the pump is possible without risk.
1.6.4 Operator interventions YES
Y
ES
1.7 Information YES YES
1.7.1 Information and warnings on the machinery YES YES
1.7.1.1 Information and information devices YES YES
1.7.2 Warning of residual risks YES YES
1.7.3 Marking of machinery YES YES
1.7.4 Instructions YES YES

4
Table 1
Annex to the declaration of incorporation
Valid for: CLP / CLS lubrication pumps
No.: Basic safety and health requirements Applicable: Complied
with:
1.7.4.1 General principles for the drafting of instructions YES YES
1.7.4.2 Contents of the instructions YES YES
1.7.4.3 Sales literature YES YES
Masthead
Manufacturer
SKF Lubrication Systems Germany GmbH
Email: [email protected]
www.skf.com/lubrication
Berlin Plant
Motzener Strasse 35/37
12277 Berlin
Germany
Tel. [phone]
Fax [phone]
Walldorf Plant
Heinrich-Hertz-Strasse 2-8
69190 Walldorf, Germany
Germany
Tel.: [phone]
Fax: [phone]
Authorized local distributors
- Great Britain -
SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire,
OX16 2RT, GBR.
- North America -
SKF Lubrication Business Unit
Lincoln Industrial
5148 North Hanley Road, St. Louis,
MO. 63134 USA
- South America -
SKF Argentina Pte. Roca 4145,
CP 2001 Rosario, Santa Fe
- EEU Area -
LLC SKF
121552, Russia, Moscow,
Yartsevskaya Street, 19, Block A Floor 7
Warranty
The instructions contain no statements regarding the warranty
or liability for defects. That information can be found in our
General Terms of Payment and Delivery.
Training
We conduct detailed training in order to enable maximum safety
and efficiency. We recommend taking advantage of this training.
For further information, contact your authorized SKF dealer or
the manufacturer.

5
Table of contents
Masthead............................................................................................. 4
Table of contents ............................................................................... 5
Safety alerts, visual presentation, and layout................................ 6
1. Safety instructions ........................................................................7
1.1 Intended use ............................................................................7
1.2 Persons authorized to use the product................................7
1.3 General behaviour when handling the product...................7
1.4 Transport, installation, maintenance, malfunctions, repair,
shutdown, disposal ........................................................................7
1.5 Initial commissioning / daily start-up...................................8
1.6 Foreseeable misuse ................................................................8
1.7 Referenced documents...........................................................8
1.8 Safety markings on the product............................................8
1.9 Notes on the type plate ..........................................................8
1.10 Note on Low Voltage Directive ...........................................9
1.11 Note on Pressure Equipment Directive .............................9
1.12 Note on UL mark ..................................................................9
1.13 Note on ECE mark ................................................................9
1.14 Notes related to the UKCA marking ...................................9
1.15 Notes on EAC mark ..............................................................9
1.16 Note on China RoHS mark ..................................................9
1.17 Prohibition of certain activities............................................9
1.18 Residual risks...................................................................... 10
2. Lubricants.....................................................................................11
2.1 General information............................................................. 11
2.2 Material compatibility .......................................................... 11
2.3 Temperature properties...................................................... 11
2.4 Aging of lubricants ............................................................... 11
2.5 Avoidance of faults and hazards ........................................ 11
2.6 Solid lubricants..................................................................... 11
3. Overview, functional description ...............................................12
3.1 Pump housing, upper part.................................................. 12
3.2 Electrical connections .......................................................... 12
3.3 Push-button additional lubrication cycle .......................... 13
3.4 Reservoir ............................................................................... 13
3.5 Pump housing lower part ................................................... 13
4. Technical data..............................................................................14
4.1 Diagram relative duty cycle ................................................ 15
4.2 Tightening torques............................................................... 16
4.3 Hydraulic connection diagrams.......................................... 17
4.4 Type identification code....................................................... 18
5. Delivery, returns, storage...........................................................20
5.1 Delivery.................................................................................. 20
5.2 Return shipment .................................................................. 20
5.3 Storage .................................................................................. 20
5.4 Storage temperature range................................................ 20
5.5 Storage conditions for products filled with lubricant ...... 20
5.5.1 Storage period up to 6 months.............................. 20
5.5.2 Storage period between 6 and 18 months .......... 20
5.5.3 Storage period more than 18 months .................. 20
6. Assembly.......................................................................................21
6.1 Installation dimensions........................................................ 21
6.2 Installation bores.................................................................. 21
6.3 Adjusting the output volume on the pump element R.... 22
6.4 Mount pressure control valve............................................. 22
6.5 Connection of the lubrication line ...................................... 22
6.6 Electrical connection ............................................................ 23
7. First start-up................................................................................24
7.1 Inspections prior to initial start-up.................................... 24
7.2 Inspections during initial start-up...................................... 24
7.3 Triggering an additional lubrication cycle ......................... 25
7.3.1 ..................................................................................... 25
7.3.2 Pumps without controller ....................................... 25
7.4 Acknowledge receipt of a fault indication ......................... 25
8. Operation......................................................................................26
8.1 Priming a pump delivered without lubricant.................... 26
8.2 Regular filling via transfer pump ....................................... 26
8.3 Regular filling via cartridge................................................. 26
8.4 Regular filling via filler fitting.............................................. 27
9. Maintenance and repair .............................................................28
9.1 Maintenance.......................................................................... 28
10. Cleaning......................................................................................29
10.1 Basics................................................................................... 29
10.2 Interior cleaning................................................................. 29
10.3 Exterior cleaning ................................................................ 29
10.4 Cleaning the filter of the filling connection..................... 29
10.5 Cleaning the vent pipe....................................................... 30
11. Faults, causes, and remedies ..................................................31
12. Repairs........................................................................................32
12.1 Replace pump element and pressure control valve...... 32
13. Shutdown, disposal...................................................................32
13.1 Temporary shutdown........................................................ 32
13.2 Permanent shutdown, disassembly ................................ 32
13.3 Disposal............................................................................... 32
14. Spare parts and accessories....................................................33
14.1 Pump elements.................................................................. 33
14.2 Pressure control valves 270 bar, plug-in type for tube Ø 6... 33
14.3 Pressure control valves 270 bar, screw-in type for tube Ø 6. 33
14.4 Adapter with filler fitting ................................................... 34
14.5 Closure screw ..................................................................... 34
14.6 Filling connection, plug-in type........................................ 34
14.7 Filling connection, plug-in type........................................ 34
14.8 Filling connection, screwable............................................ 35
14.9 Filling connection, screwable............................................ 35
14.10 Vent pipe assy.................................................................. 35
14.11 Mounting brackets........................................................... 36
14.12 Connection cable ............................................................. 36
15. Appendix.....................................................................................37
15.1 Connection diagrams......................................................... 37
15.2 CL_-__1XY/Z_-X_FX-___X-MXX(7)(7)_ .......................... 38
15.3 CL_-__1XY/Z_-X_FX-___X-M(A)(A)(7)(7)_ ..................... 39
15.4 CL_-__1XX_-X_FX-___X-MXX(7)(7)_.............................. 40
15.5 CL_-__1XX_-X_FX-___X-M(A)(A)(4)(4)_......................... 41
15.6 CL_-__XXY/Z_-X___-___X-MXX(7)(7)_........................... 42
15.7 CL_-__XXX_-X__X-___X-MXX(4)(4)_.............................. 43
15.8 CL_-__1XY/Z_-X_FX-___X-X(A)(A)(W)(W)_.................... 44
15.9 CL_-__1XX_-X_FX-___X-X(A)(A)(W)(W)_ ....................... 45
15.10 CL_-__XXY/Z_-X___-___X-XXX(W)(W)_....................... 46
15.11 CL_-__XXX_-X___-___X-XXX(W)(W)_ .......................... 47
15.12 China RoHS Table ........................................................... 48

6
Safety alerts, visual
presentation, and layout
While reading these instructions, you will encounter various
symbols, illustrations, and text layouts intended to help you
navigate and understand the instructions. Their meaning is
explained below.
Safety alerts:
Activities that present specific hazards (to life and limb or
possible damage to property) are indicated by safety alerts.
Always be sure to follow the instructions given in the safety
alerts.
<
DANGER
These safety alerts indicate an imminent danger.
Ignoring them will result in death or serious injury
<
WARNING
These safety alerts indicate potentially imminent
danger. Ignoring them could result in death or
serious injury
<
CAUTION
These safety alerts indicate potentially imminent
danger. Ignoring them could result in minor injury
<
NOTICE
These safety alerts indicate a potentially harmful
situation. Ignoring them could result in damage to
property or malfunctions
Illustrations:
The illustrations used depict a specific product. For other
products, they may have the function of a diagram only. This
does not alter the basic workings and operation of the product.
Text layout:
•First-order bulleted lists: Items on a bulleted list start with
a solid black dot and an indent.
–Second-order bulleted lists: If there is a further listing of
subitems, the second-order bulleted list is used.
1 Legend: A legend explains the numbered contents of an
illustration, presented as a numbered list. Items in a legend
start with a number (with no dot) and an indent.
–Second-order legend: In some cases, the numbered
contents of an image represent more than just one object.
A second-order legend is then used.
1.Instruction steps: These indicate a chronological sequence
of instruction steps. The numbers of the steps are in bold and
are followed by a period. If a new activity follows, the
numbering starts again at “1.”
–Second-order instruction steps: In some cases, it is
necessary to divide up a step into a few substeps. A
sequence of second-order instruction steps is then used.

7
1. Safety instructions
1.1 Intended use
Supply of lubricants.
The product is intended solely for installation in another
machine.
Use is only permitted within the scope of commercial or
economic activity by professional users, in compliance with the
specifications, technical data, and limits specified in this manual.
1.2 Persons authorized to use the
product
Operator
A person who is qualified by training, knowledge and experience
to carry out the functions and activities related to normal
operation. This includes avoiding possible hazards that may
arise during operation.
Specialist in mechanics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise
during transport, installation, start-up, operation, maintenance,
repair and disassembly.
Specialist in electrics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise from
electricity.
1.3 General behaviour when handling the
product
It is prohibited to commission or operate the product prior to
reading the Instructions and all other applicable documents. The
owner must ensure that any persons entrusted with works on
the product or persons who supervise or instruct the before-
mentioned group of persons have read and fully understood the
instructions. These Instructions must be kept for further use.
The product may be used only in awareness of the potential
dangers, in proper technical condition, and according to the
information in these instructions. All work steps and safety
instructions relevant for the respective activity as well as the
internal instructions must be observed. Uncertainty seriously
endangers safety. Responsibilities for different activities must be
clearly defined and observed. In addition to these Instructions,
general statutory regulations for accident prevention and
environmental protection must be observed.
Any malfunctions which may affect safety must be remedied
within the scope of responsibility. Immediately inform your
superior in the case of faults beyond your competence. Safety-
related protective and safety equipment must not be removed,
modified or affected otherwise in its function and is to be
checked at regular intervals for completeness and function.
Unauthorized conversions and modifications may result in
unforeseeable impacts on safety and functionality. Therefore,
any unauthorized conversions or modifications are expressly
prohibited.
Repair or maintenance work may be carried out only with the
spare parts and accessories offered by SKF for the respective
product.
Any unclear points regarding proper condition or correct
assembly/ operation must be clarified. Operation is prohibited
until issues have been clarified.
The painting of all plastic parts, visual monitoring devices and
seals is prohibited. Tape or remove parts completely before
painting.
Maintain electrical equipment in proper condition. This must
be ensured by regular repeat tests in accordance with the
relevant standards and technical regulations in force. The type,
period and scope of testing must be determined according to
the risk analysis to be carried out by the operator. Work on
electrical components must be carried out by electrical
specialists only. Carry out electrical connections only according
to the information in the valid connection diagram and taking
the relevant regulations and the local connection conditions into
account. For electrical equipment that must be protected
against the effects of lightning during use, the operator must
take appropriate measures. The electrical equipment is not
equipped with an earthing system to dissipate the relevant
electrical charge and does not have the necessary voltage
resistance with regard to lightning strikes.
1.4 Transport, installation, maintenance,
malfunctions, repair, shutdown, disposal
All relevant persons must be informed of the activity prior to
starting any work. Before carrying out any work, take at least
the following safety measures:
•Keep unauthorized persons away.
•Mark and secure work area.
•Cover neighbouring units that are live.
•Dry or cover wet, slippery surfaces accordingly.
•Cover hot or cold surfaces accordingly.
Where applicable:
•Depressurize
•Disconnect and secure against being switched on again
•Check that no electrical voltage is present
•Earth and short-circuit
Protect the product against humidity, dust and vibrations and
install it in an easily accessible position. Ensure sufficient
distance to sources of heat or cold. Possibly existing visual
monitoring devices, e.g. pressure gauges, MIN/MAX markings or
oil inspection glasses, must be clearly visible. Observe
prescriptions regarding the installation position.
Undertake drilling only at non-critical, non-load bearing parts
of the operator’s infrastructure. Use available boreholes, if
possible. Other units must not be damaged or impaired in their
function by the installation. Lubricant lines must be primed with
lubricant prior to installation. This makes the subsequent
ventilation of the system easier.
Avoid friction points during installation. Block moving or
detached parts during work. Observe the specified tightening
torques.
If protective and safety equipment has to be dismantled, it
must be reassembled immediately after finishing the work, and
then checked for correct function.

8
Before using new parts, check them for conformity with the
intended use. Avoid mixing up or wrong assembly of dismantled
parts. Mark these parts accordingly. Clean dirty parts.
The components used must be suitable for the intended use
and the existing operating conditions, such as maximum
operating pressure and ambient temperature range, and must
not be subjected to torsion, shear and bending stress.
In case of an emergency a stop is carried out by the measures
specified by the operator, e.g. by actuating the emergency stop
switch of the superior machine or by interrupting the power
supply.
For electrical products the following must also be observed:
•Carry out works on electrical components only while the
system is depressurized and use tools suitable for electrical
works only.
•Do not touch cables or electrical components with wet or
damp hands.
•Fuses must not be bypassed. Replace defective fuses always
by fuses of the same type.
•Ensure proper connection of the protective conductor in case
of products of protection class I. Observe the stated type of
protection.
1.5 Initial commissioning / daily start-up
Ensure that:
•all safety devices are completely available and functional.
•all connections are correctly connected.
•all parts are correctly installed.
•all warning labels on the product are present completely,
highly visible and undamaged.
•illegible or missing warning labels are to be replaced without
delay.
1.6 Foreseeable misuse
Any usage of the product other than as specified in this manual
is strictly prohibited. Particularly prohibited are:
•Use of non-specified consumables, contaminated lubricants,
or lubricants with air inclusions.
•Use of C3 versions in areas with aggressive, corrosive
substances (e.g., high salt load).
•Use of plastic parts in areas with high exposure to ozone, UV
light, or ionizing radiation.
•Use to supply, convey, or store hazardous substances and
mixtures as defined in the CLP Regulation (EC 1272/2008) or
GHS with acute oral, dermal, or inhalation toxicity or
substances and mixtures that are marked with hazard
pictograms GHS01-GHS06 and GHS08.
•Use to supply, convey, or store Group 1 fluids classified as
hazards as defined in the Pressure Equipment Directive
(2014/68/EU) Article 13 (1) a).
•Use to supply, convey, or store gases, liquefied gases,
dissolved gases, vapors, or fluids whose vapor pressure
exceeds normal atmospheric pressure (1013 mbar) by more
than 0.5 bar at their maximum permissible operating
temperature.
•Use in an explosion protection zone.
•Use without proper securing against excessively high
pressures, in the case of pressurized products.
•Use outside of the technical data and limits specified in this
manual.
1.7 Referenced documents
In addition to this manual, the following documents must be
observed by the respective target group:
•Company instructions and approval rules
If applicable:
•Safety data sheet of the lubricant used
•Project planning documents
•Supplementary information regarding special designs of the
pump. This you will find in the special system documentation.
•Instructions for other components for setting up the
centralized lubrication system.
1.8 Safety markings on the product
NOTE
Further to the findings of the workplace risk evaluation the
operating company has to attach additional markings (e. g.
warnings, signs giving orders, prohibition signs or labelling
as specified by CLP / GHS), where appropriate.
1.9 Notes on the type plate
The type plate provides important data such as the type
designation, order number, and sometimes regulatory
characteristics. To avoid loss of this data in case the type plate
becomes illegible, it should be entered in the manual.
Fi
g
. 1
Type identification plate
Fi
g
. 2
Type identification plate with ECE approval mark

9
1.10 Note on Low Voltage Directive
The protection objectives of the Low Voltage Directive
2014/35/EU are met in accordance with Annex I, No. 1.5.1 of
the Machinery Directive 2006/42/EC.
1.11 Note on Pressure Equipment
Directive
Due to its performance characteristics, the product does not
reach the limit values defined in Article 4, Paragraph 1,
Subparagraph (a) (ii) and is excluded from the scope of Pressure
Equipment Directive 2014/68/EU in accordance with Article 1,
Paragraph 2 Subparagraph (f).
1.12 Note on UL mark
The UL approval mark confirms that the product has UL
certification of compliance with US and Canadian safety
regulations.
1.13 Note on ECE mark
The ECE approval mark (E1) confirms that an ECE design
certification (motor vehicle components subject to approval) was
issued for the product indicated on the type identification plate.
1.14 Notes related to the UKCA marking
The UKCA conformity marking confirms the product’s
conformity with the applicable legal provisions of Great Britain.
1.15 Notes on EAC mark
The EAC mark of conformity confirms that the product is in
compliance with the applicable statutory regulations of the
Eurasian Customs Union.
1.16 Note on China RoHS mark
The China RoHS marking confirms that there is no danger to
persons or the environment from the regulated substances
contained within the intended period of use (number in the
circle) of the product.
1.17 Prohibition of certain activities
•Repairs or modifications to the drive
•Replacement of or modifications to the pistons of the pump
elements

10
1.18 Residual risks
Table 2
Residual risks
Residual risk Possible in life cycle Prevention/ remedy
Personal injury/ material damage due
to falling of raised parts
A B C G H K Keep unauthorized persons away. No people may
remain under suspended loads. Lift parts with
adequate lifting devices.
Personal injury/ material damage due
to tilting or falling of the product
because of non-observance of the
stated tightening torques
B C G Observe the specified tightening torques. Fix the
product to components with adequate load-bearing
capacities only. If no tightening torques are stated,
apply tightening torques according to the screw size
characteristics for 8.8 screws.
Personal injury/ damage to material
due to spilled or leaked lubricant
B C D F G H K Be careful when connecting or disconnecting lubricant
feed lines. Always use suitable hydraulic screw
connections and lubrication lines for the stated
pressures. Do not mount lubrication lines to moving
parts or friction points. If this cannot be avoided, use
spring coils respectively protective conduits.
Fire hazard or damage to the pump
due to an operation with defective
electrical components, e.g. Connection
cables and plugs.
B C D E F G H Check the electrical components with regard to
damages before the first usage and then at regular
intervals. Do not mount cable to moving parts or
friction points. If this cannot be avoided, use spring
coils respectively protective conduits.
Damage to the pump due to non-
observance of the admissible relative
duty cycle.
C D Operate the pump within the admissible relative duty
cycle only.
Damage to the pump due to an
installation at the place of use without
the mounting brackets and washers
provided for this purpose.
B C D G Mount pump only with the mounting brackets and
washers provided for this purpose.
Life phases: A = transport, B = installation, C = initial start-up, D = operation, E = cleaning, F = maintenance, G = fault, repair, H =
shutdown, K = disposal

11
2. Lubricants
2.1 General information
Lubricants are selected specifically for the relevant application.
The manufacturer or operator of the machine should ideally
make the selection in consultation with the supplier of the
lubricant. If you have no or little experience in selecting
lubricants for lubrication systems, please contact us. We would
be happy to assist you in selecting suitable lubricants and
components to build a lubrication system optimized for your
particular application. Consider the following points when
selecting/using lubricants. This will spare you potential
downtime and damage to the machine or lubrication system.
2.2 Material compatibility
The lubricants must generally be compatible with the following
materials:
•Plastics: ABS, CR, FPM, NBR, NR, PA, PET, PMMA, POM, PP,
PS, PTFE, PU, PUR
•Metals: steel, gray cast iron, brass, copper, aluminum
2.3 Temperature properties
The lubricant used must be suitable for the specific ambient
temperature of the product. The viscosity approved for proper
functioning must neither be exceeded at low temperatures nor
fall too low at high temperatures. For the approved viscosity,
see the “Technical data” chapter.
2.4 Aging of lubricants
Based on past experience with the lubricant used, checks should
be conducted at regular intervals defined by the operator, to
determine whether the lubricant needs to be replaced due to
aging processes (oil separation). In case of doubt regarding the
continued suitability of the lubricant, it must be replaced before
the system is started up again. If you do not yet have any
experience with the lubricant used, we recommend conducting
a check after just one week.
2.5 Avoidance of faults and hazards
To avoid faults and hazards, please observe the following:
•When handling lubricants, observe the relevant safety data
sheet (SDS) and any hazard labeling on the packaging.
•Due to the large number of additives, some lubricants that
meet the pumpability requirements specified in the manual
are not suitable for use in centralized lubrication systems.
•Whenever possible, always use SKF lubrication greases. They
are ideal for use in lubrication systems.
•Do not mix lubricants. This can have unpredictable effects on
the properties and usability of the lubricant.
•Use lubricants containing solid lubricants only after technical
consultation with SKF.
• The lubricant’s ignition temperature has to be at least
50 kelvin above the maximum surface temperature of the
components.
2.6 Solid lubricants
Solid lubricants may only be used after prior consultation with
SKF. When solid lubricants are used in lubrication systems, the
following rules generally apply:
Graphite:
•Maximum graphite content 8%
•Maximum grain size 25 μm (preferably in lamellar form)
MoS2:
•Maximum MoS2 content 5%
•Maximum grain size 15 μm
Copper:
•Lubricants containing copper are known to lead to coatings
forming on pistons, bore holes, and mating surfaces. This can
result in blockages in the centralized lubrication system.
Calcium carbonate:
•Lubricants containing calcium carbonate are known to lead to
very heavy wear on pistons, bore holes, and mating surfaces.
Calcium hydroxide:
•Lubricants containing calcium hydroxide are known to harden
considerably over time, which can lead to failure of the
centralized lubrication system.
PTFE, zinc, and aluminum:
•For these solid lubricants, it is not yet possible to define any
limit values for use in lubrication systems on the basis of
existing knowledge and practical experience.

12
3. Overview, functional
description
In the following you will find an overview of the most important
functions and equipment features of the pump described in
these instructions. Basically the pump consists of 3 modules:
•Pump housing, upper part (12 respectively 12a)
•Reservoir (1)
•Pump housing, lower part (13)
CLP Pump front view
Fig. 3
CLP Pump front view
Fig. 4
CLP Pump with pump housing, upper part, flat, front view
3.1 Pump housing, upper part
The pump housing, upper part (12) accommodates the electrical
connections and, if applicable, a push-button for triggering an
additional lubrication.
Pump housing, upper part, flat
Pump housing, upper part, flat (12a) is used as a standard for
pumps without M12 plug.
3.2 Electrical connections
The electrical connections (10.1 to 10.4) are used for power
supply or as signal or communication connections. Depending
on the specific pump design the following electrical connections
are possible.
Fig. 5
Electrical connections
Table 3
Possible positions of the electrical connections
<Content>
Upper left (10.1) or upper right (10.3)
M12x1 plug, 4-pole,
A-coded
EN ISO 61076-2-101
Lower left (10.2) or lower right (10.4)
600
Bayonet plug, 4-pole
A-coded
ISO 15170-1
Bayonet plug, 7-pole,
A-coded
ISO 15170-1
Square plug 3 + PE
EN 175301-803

13
3.3 Push-button additional lubrication
cycle
For pumps without control unit, a push button (14) for
triggering an additional lubrication is optionally located on the
right or left in the upper part of the pump housing. An additional
lubrication can be triggered during the pump’s pause time only.
Additional lubrication takes place as long as the push button is
pressed.
Pushbutton additional lubrication cycle
3.4 Reservoir
The lubricant (1) is stored in the reservoir. The follower plate (2)
rests on the lubricant and presses it down in the direction of the
pump elements by spring force. As a result, the suction
behaviour of the pump improves and the pump can also be used
for rotating applications.
The reservoir venting device (3) ventilates the reservoir while
the pump is running and pumps lubricant or vents the reservoir
while the pump is filled with lubricant. When filling the reservoir
with lubricant, the MAX marking must not be exceeded.
Basically, the MIN marking must not be undergone when
operating the pump.
Depending on the concrete pump version there are different
types of reservoirs with and without low-level signal. The
follower plate of pumps with low-level signal has an integrated
solenoid that sends a low-level signal when the reed contact in
the contact rod (11) is reached.
<
NOTICE
Damage to the superior machine in case of
pump failure due to empty reservoir
Ensure that the MIN marking is not undergone
when operating the pump.
Fig. 7
CLP Pump front view
3.5 Pump housing lower part
In the lower part of the pump housing the following is located:
Pump elements
The pump can be equipped with up to two pump elements (5) at
positions 5, 6 or 4. Protect each pump element by means of a
pressure control valve (5.3) suitable for the planned maximum
admissible operating pressure of the centralized lubrication
system.
If an outlet is not needed, it can be closed with a cap screw (6).
As an alternative, a filler fitting (7) can be mounted.
Filler fitting
The filler fitting (4) serves to fill the pump with lubricant. If a
filler fitting (7) is available, the pump should preferably be filled
via the filler fitting.

14
4. Technical data
Table 4
General technical data
Operating pressure 270 bar max. Installation position
2)
vertical
Ambient temperature
1)
-25 °C to 65 °C sound pressure level < 70 dB (A)
Pump elements max. 2 pieces Weight (empty) 5 kg
Reservoir volume
3)
1 liter nominal
Approved lubricants Lubrication greases from NLGI 0 up to NLGI 2
Filling Filler fitting
Filler coupling
Cartridge filling
Rated output
5)
of the single pump elements
Pump element 5 6 7 R
Output per stroke 0.10 0.16 0.22 0.04-0.18 cc
Output per minute 1.90 3.04 4.18 0.76-3.42 cc
Electrical data
12 V DC pump 24 V DC pump
Rated voltage 12 VDC ± 10 % 24 VDC ± 10 %
Max. power consumption 4 A 3 A
Recommended back-up fuse 4.0 A (slow-blow) 3.0 A (slow-blow)
Nominal speed 19 rpm 19 rpm
Relative duty cycle 15 % ED S3 30 minutes 15 % ED S3 30 minutes
(
also see diagram on
n
ext page)
Degrees of protection
6)
IP6K9K (ISO 20635) IP6K9K (ISO 20635)
IP66 (IEC 60529) IP66 (IEC 60529)
4x (Nema) 4x (Nema)
Max. switching capacity 5 W / 5 VA 5 W / 5 VA
Switching voltage of low-level signalLeermeldung 10-30 V AC/DC 10-30 V AC/DC
Max. switching current 500 mA 500 mA
Protection class Connection Nominal voltage (IEC 61140)
Protection class Connection Signal line (IEC 61140)
1) The minimum admissible ambient temperature assumes that the lubricant used can be pumped.
2) Pumps with follower plate allow for a rotating installation as well, e. g. in wind turbine generators. Maximum speed and maximum
distance to the rotation axis on request.
3) To fill an empty pump approx. 1.2 litres of lubricant are required, as the space below the intermediate plate must be initially filled with
lubricant.
5) For pumps 5, 6, 7, R and B, the nominal output refers to greases of NLGI 2 at an ambient temperature of +20 °C and a back pressure
at the pump element of 100 bar.
6) The specified degree of protection assumes that corresponding connection sockets and cables are used. When using connection sockets
and cables with a lower degree of protection, classification is made according to the lowest degree of protection.

15
4.1 Diagram relative duty cycle
Table 5
A
= Pump runtime in minutes B = Minimum pause time in minutes

16
4.2 Tightening torques
Fig. 8
A Pump to place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb.
B Closure screw with housing 20 Nm + 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
C Lubrication fitting/optional filler fitting to housing 20 Nm + 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
D Pump element to housing 20 Nm + 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
E Pressure control valve in pump element 6 Nm ‑0.5 Nm 4.43 ft.lb. - 0.07 ft.lb.
F Central screw of the square plug (no figure) 0.5 Nm 0.37 ft.lb.
H Optional filling connection to housing 20 Nm + 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
Additionally, for pumps with filling connection 169-460-406 observe the tightening torques stated in chapter “Cleaning the filter of
the filling connection”.

17
4.3 Hydraulic connection diagrams
Fig. 9
Pump with follower plate Pump with follower plate and low-level signal
Table 6
Hydraulic connection diagram following ISO 1219-1:2019-01
1 = Reservoir 5 = Low-level signal
2 = Pump P = Pressure line
3 = Filler fitting

18
4.4 Type identification code
PUMP - CLP - G X - X 3 F X - X -
Approvals
X: = CE
E: = CE + ECE (E1) approval mark
Medium
G: Lubrication greases from NLGI 0 up to and including
NLGI 2
Filling level monitoring
X: without
1: with low-level signal
Control element
X: without pushbutton for additional lubrication
Y: with pushbutton for additional lubrication,
right side
Z: with pushbutton for additional lubrication, left
side
Voltage supply
1:12VDC
2:24VDC
Corrosion protection class
3:C3(notselectable)
Follower plate
F:With(notselectable)
Filling from top
X:Without(notselectable)
PUMP - CLP - G X - X 3 F X - X -
Outlet, left side
see Table 7
Outlet, center
see Table 7
Outlet, right side
see Table 7
Application
X: Industry
M: Mobile
Electrical connection, upper right side
see Table 8
Electrical connection, upper left side
see Table 8
Electrical connection, lower right side
see Table 8
Electrical connection, lower left side
see Table 8
Lubricant
see Table 9

19
Table 7
Outlets
Code Outlet: Code Outlet:
S Filler fitting 5 Pump element
K Cartridge filling (screwable, sleeve M28x2) 6 Pump element
Y Cartridge filling (screwable, sleeve M26x1.5) 7 Pump element
M Filler coupling (push-in type, with filter) R Pump element
P Filler coupling (push-in type, without filter)
Z Closed (cap screw)
Table 8
Electrical connections
Upper right side respectively upper left side Lower left side respectively lower right side
Code Connection Code Connection
X no connection X no connection
A M12 plug (4-pole, A-coded) 4 Bayonet plug (4-pole)
7 Bayonet plug (7-pole)
W Square plug (3+PE)
Table 9
Lubricants
Code Lubricant Code Lubricant
XX without lubricant AB Aralub HLP 2
FA Fuchs Renocal FN 745/94 L3 Linde Heavy-duty grease
KB Klueberplex BEM 41-141
ZA Zeller + Gmelin Divinol Lithogrease G 421
FV Fuchs Renolit Duraplex EP2
RA Rhenus LDU 02 GR

20
5. Delivery, returns, storage
5.1 Delivery
After receipt of the shipment, it must be inspected for any
shipping damage and for completeness according to the
shipping documents. Immediately inform the transport carrier
of any shipping damage. The packaging material must be
preserved until any discrepancies are resolved.
5.2 Return shipment
Before return shipment, all contaminated parts must be
cleaned. If this is not possible or practical, e.g. if it would impede
fault detection in the case of complaints, the medium used must
always be specified. In the case of products contaminated with
hazardous substances as defined by GHS or CLP regulations,
the safety data sheet (SDS) must be sent with the product and
the packaging must be labelled in accordance with GHS/CLP.
There are no restrictions for land, air, or sea transport. The
choice of packaging should be based on the specific product and
the stresses to be expected during transport (e.g., necessary
anti-corrosion measures in the case of shipment by sea). In the
case of wooden packaging, the applicable import regulations
and the IPPC standards must be observed. Required certificates
must be included in the shipping documents. The following
information, as a minimum, must be marked on the packaging
of return shipments.
Fig. 10
Marking of return shipments
5.3 Storage
The following conditions apply to storage:
•Dry, low-dust, vibration-free, in closed rooms
•No corrosive, aggressive substances at the storage location
(e.g., UV rays, ozone)
•Protected against animals (insects, rodents)
•If possible, keep in the original product packaging
•Protected from nearby sources of heat or cold
•In the case of large temperature fluctuations or high humidity,
take appropriate measures (e.g., heating) to prevent the
condensation of water
•Before usage, check products for damage that may have
occurred during storage. This applies in particular to parts
made of plastic (due to embrittlement).
5.4 Storage temperature range
For parts not filled with lubricant, the permitted storage
temperature is the same as the permitted ambient temperature
range (see “Technical data”).
5.5 Storage conditions for products filled
with lubricant
For products filled with lubricant, the permitted storage
temperature range is:
Minimum + 5 °C [+41 °F]
Maximum + 35 °C [+95 °F]
If the storage temperature range is not maintained, the
following steps for replacing the lubricant may not lead to the
desired result under certain circumstances.
5.5.1 Storage period up to 6 months
Filled products can be used without implementing additional
measures.
5.5.2 Storage period between 6 and 18
months
Pump
•Connect the pump to its power source.
•Switch on the pump and run it until about 4 ccm of lubricant
comes out of every outlet.
•Disconnect the pump from its power source.
•Remove and dispose of the lubricant that came out.
Metering devices:
•Remove all connecting lines and, if necessary, plug screws.
•Connect the pump containing fresh lubricant suitable for the
intended purpose to the metering device manifold in such a
way that the metering device manifold connection on the
opposite side is open.
•Run the pump until fresh lubricant is discharged at the
metering device manifold.
•Remove the discharged lubricant.
•Reinstall the plug screws and connecting lines.
Lines:
•Remove pre-installed lines
•Ensure that both ends of the line are open
•Fill the lines completely with fresh lubricant
5.5.3 Storage period more than 18 months
To prevent faults, the manufacturer should be consulted before
start-up. The basic procedure for removal of the old lubrication
filling corresponds to that for storage periods between 6 and 18
months.