Linde E 20-02 User manual

With Electric Motors
336 804 3001 GB
E 20 - 02 / E 25 - 02 / E 30 - 02
E 20/600 - 02 / E 25/600 - 02 / E 30/600 - 02
Operating Instructions
0704
Linde Fork Lift Truck
e336-02/01

Linde - Your Partner Linde AG Linde Material Handling Division
Linde, an enterprise operating
worldwide in the investment
and service sector, is one of
the large industrial enterpris-
es in the EC with its three
business segments and six
divisions.
The Linde Material Handling
division is a leading manufac-
turer of industrial truc s and
hydraulics. It includes eight
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and bran-
ches in all economically im-
portant countries.
Linde industrial truc s enjoy a
worldwide reputation - than s
to their high quality in engin-
eering, performance and serv-
ice.
Werk II, Aschaffenburg-Nilkheim
Werk I, Aschaffenburg
Lansing Linde Ltd., Basingstoke
Fenwick-Linde, Ch tellerault
Werk III, Kahl am Main Linde Heavy Truck Division Ltd., Merthyr Tydfil

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336 804 3001.0704
Foreword
Your Linde lift truck
offers the best in economy, safety and driving convenience.
Therefore it is mainly in the hands of the operator to preserve
the q alities of the tr ck for a long and profitable service life
and to make f ll se of their benefits on the job.
These operating instr ctions tell yo all yo need to know
abo t starting, operation, r nning and servicing the tr ck.
For maintenance and repair work not described in these
operating instr ctions special technical skill and knowledge,
meas ring eq ipment and special workshop tools are often
req ired. Please contact yo r a thorised Linde dealer for this
service.
Only q alified persons (experts) a thorised by Linde are
allowed to service the tr cks.
For some attachments, the proprietary operating instr ctions
s pplied with them are applicable.
Follow all tips for operating the lift tr ck and carry o t the
maintenance and care prescribed in the inspection and
maintenance sched le reg larly, on time and with the spec-
ified l bricants.
To keep yo r warranty valid, all maintenance services m st
be performed by q alified persons a thorised by Linde.
The terms “front”, “rear”, “left” and “right” refer to the position
in which the item concerned is installed in the tr ck in relation
to the forward travel direction.
Approved applications
Linde lift tr cks are designed for transporting and lifting the
loads stated in the load capacity diagram.
In partic lar, we refer to the VDMA booklet “R les for the
Normal and Proper Use of Ind strial Tr cks”, to the accident
prevention r les of yo r employer’s liability ins rance and
the special meas res for driving on p blic roads.
The r les for se of ind strial tr cks m st be followed nder
all circ mstances by the responsible persons, especially by
the operating and service personnel.
The ser, and not Linde, is responsible for any danger arising
from applications not a thorised by the man fact rer.
If yo desire to se the tr ck for applications not mentioned
in the man al and convert or s pplement it for this p rpose,
please first contact yo r a thorised Linde dealer.
No changes, especially conversions or modifications, may
be made on yo r fork tr ck witho t the prior permission of the
man fact rer.

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336 804 3001.0704
Foreword
Truck takeover
Every fork tr ck ndergoes caref l inspection before leaving
the factory in order to make s re that it will be in satisfactory
condition and f lly eq ipped as ordered when delivered to
the c stomer. A thorised distrib tors are nder obligation to
reinspect the tr ck before delivery and to hand it over in good
order. In order to avoid later complaints and inconvenience
to c stomers, yo are req ested to ascertain that the tr ck is
in satisfactory condition and f lly eq ipped at the time of
delivery and to acknowledge orderly handing/taking over of
the tr ck in the man fact rer’s certificate of conformity.
The following technical man als are s pplied with each fork
tr ck:
1 Operating man al
1 EC certificate of conformity
(The man fact rer certifies that the ind strial tr ck con-
forms to EC g idelines for machines)
1 R les for the normal and proper se of ind strial tr cks
(VDMA)
Wishing yo satisfactory operation and m ch s ccess,
Yo r
Linde AG
Linde Material Handling Division
Aschaffenb rg
Technical note
These operating instr ctions or excerpts thereof may only be
copied, translated or transmitted to third parties after prior
written approval by the man fact rer.
Linde p rs es a policy of contin o s progress in the design
and constr ction of its prod cts. As a res lt, the ill strations
and technical details referring to design, fittings and
engineering of lift tr cks are s bject to change if progress
warrants it.
Therefore, the man fact rer will not accept any claims based
on the specifications, ill strations and descriptions contained
in this operating man al.
Please s bmit all enq iries concerning yo r fork tr ck and all
orders for spare parts to yo r a thorised distrib tor, making
s re to state yo r correct shipping address.
For repairs, se only gen ine Linde spare parts to ens re that
yo r Linde fork tr ck will maintain its original technical standard.
When ordering spare parts, it is important also to give the
following information:
Lift tr ck model: __________________________________
Man fact rer’s serial no./Year b ilt: __________________
Handing-over date: _______________________________
Also specify the man fact rer’s n mber of the mast when
ordering parts.
Mast no.: ________________________________________
Mast lifting height: ____________________________ mm
When taking over the fork lift tr ck, transfer the data from the
assembly type plates into this operating man al.

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Type plate
1 Vehicle identification plate
2 Man fact rer
3 CE symbol
(The symbol certifies that EC g idelines for machines
and all applicable g idelines are f lfilled.)
4 Serial No./year
5 Unladen mass
6 Battery voltage
7 Min. battery mass
8 Max. battery mass
9 Rated capacity
10 Type
11 Mast n mber (gl ed)
12 Working hydra lics and power steering p mp motor
type plate
13 Red ction gearbox, left
14 Drive motor, left
15 Drive motor, right
16 Red ction gearbox, right
17 Man fact rer’s plate (stamped)
Description

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336 804 3001.0704
Fork lift truck models E 20 / E 25 / E 30 / E 20/600 / E 25/600 / E 30/600 Description
e336-02/01
Advanced technology,
simple and ergonomic operation,
energy saving, environment-conscio s and minimal mainte
nance,solid man fact re
and for availability of yo r lift tr ck
nearly all parts are available from Linde.
The s ccess of a company
with abo t 9600 employees in eight plants.
The driver’s position and the controls are arranged in accord-
ance with state-of-the-art h man engineering. The arrange-
ment and operation of each control is adapted to the driver so
that fatig e-free and therefore safe working is ens red.
Of co rse, this incl des theeasily operated hydrostatic power
steering with non-ret rn lock, the service-proved do ble-
pedal control - forward travel with the right accelerator pedal,
reverse travel with the left- and only one central control lever
for all lift mast f nctions.

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336 804 3001.0704
Table of contents Description
Page PagePage
Foreword......................................................................... 2
Approved applications ........................................................ 2
Technical note ..................................................................... 3
Tr ck takeover ..................................................................... 3
Description ..................................................................... 5
Type plate ............................................................................ 5
Technical data ................................................................... 10
Noise emissions levels ..................................................... 12
Freq ency characteristic for h man body vibrations ......12
Technical description ........................................................ 13
Drive ...............................................................................13
Steering..........................................................................13
Hydra lic system ........................................................... 13
Operation ....................................................................... 13
Brakes ............................................................................ 13
Handbrake ..................................................................... 13
Br sh monitor................................................................. 13
Electrical system ............................................................ 13
General view of tr ck ....................................................... 14
Controls and indicators .....................................................15
Composite instr ment .......................................................16
Ho r meter ..................................................................... 17
Battery discharge indicator............................................ 17
Before operation ........................................................ 18
Safety r les ........................................................................18
Safety information .............................................................18
Handling fl ids and l bricants.......................................... 18
Accident prevention check................................................ 19
Operation of ind strial tr cks in the plant area ................ 19
R nning-in instr ctions ..................................................... 19
Checks and services prior to initial operation of the
tr ck ................................................................................ 19
Daily checks ...................................................................... 19
Daily checks and servicing before operation .................. 21
Check the tyre inflation press re ...................................... 21
Check the tightness of the wheel n ts.............................. 21
Opening the overhead g ard ........................................... 22
First lock-in position: Servicing position ....................... 22
Second lock-in position: Battery change ...................... 22
Closing the overhead g ard ............................................. 23
Check the battery charge ..................................................24
Charging the battery ......................................................... 24
Connecting the battery to a s itable external charger ....25
Check the condition, electrolyte level and specific
gravity of the battery ......................................................25
Battery change .................................................................. 26
Battery removal with a crane .........................................26
Adj sting the driver’s seat ................................................27
Adj sting the swivel seat ..................................................27
Adj sting armrest of the driver’s seat ...............................27
Applying the seat belt, opening the seat belt ...................28
P sh, p ll the emergency stop b tton .............................. 29
Operation ...................................................................... 30
Driving ...............................................................................30
Travel in the forward direction ......................................30
Travel in the reverse direction ......................................30
Reversing direction .......................................................31
Reversing the direction of travel ................................... 31
Malf nctions d ring operation ......................................31
Singel-pedal model .......................................................... 32
Steering system .................................................................34
Steering..........................................................................34
Braking system .................................................................. 35
Service brake, regenerative brake................................ 35
Foot brake ...................................................................... 35
Operating the electric motor brake (LBC) ..................... 35
Handbrake ..................................................................... 35
Engaging the handbrake............................................... 35
Releasing the handbrake .............................................. 35
Central control lever (joystick) operation of mast
and attachments ............................................................ 36
Tilting the mast forward ................................................. 36
Tilting the mast back ...................................................... 36
Raising the fork carriage ............................................... 36
Lowering the fork carriage ............................................36
Operating the attachments ............................................ 36
Operating the sideshift ..................................................36
Operating the clamp ...................................................... 36
Single control lever operation of mast and attachments .37
T rning on the front working lights ...................................38
T rning on the rear working lights ....................................38
T rning on the front windscreen wiper and washer ........38
T rning on the rear windscreen wiper ............................. 38
T rning on the lighting ...................................................... 38
T rning on the hazard warning light ................................ 38
T rning on the directional indicator lights........................38
Electric heater ................................................................... 39
Tr ck Data Management (LFM) ........................................ 40
Tr ck data acq isition ................................................... 40
Condition code .............................................................. 40
Tr ck data acq isition - defa lt setting
(PIN n mber and condition code) ................................. 41
Tr ck data acq isition - special setting (PIN n mber) .42
Operating the horn ............................................................ 43
Opening, closing the electrical compartment cover ........ 43
F ses ................................................................................. 44
Checking, renewing the f ses ......................................44
A tomotive f ses ........................................................... 44
Main circ it f ses ........................................................... 44
F ses (options) ..............................................................45
Before loading ...................................................................46
Positioning the forks ......................................................... 47
Loading ............................................................................. 47
Transporting the load ........................................................ 48
Unloading.......................................................................... 48
Before leaving the lift tr ck nattended ........................... 48
Tow co pling ..................................................................... 49
Forced opening of overhead g ard witho t Bowden
cable ............................................................................... 49
Transport, Hoisting the tr ck.............................................50
Transporting the tr ck on a lorry or low-bed trailer ......50
Hoisting the tr ck with a crane ......................................50
Hoisting the tr ck with the eyebolts .............................. 50
Wheel change ...................................................................51
Jack locations: Changing the rear, front wheels ............. 51
Mast removal ..................................................................... 52
Towing instr ctions ........................................................... 52
Towing proced re ............................................................. 52
Tilting the mast man ally .................................................. 53
Lowering the forks man ally .............................................53
Emergency exit for tr cks with rear windscreen ..............54
Emergency exit for tr cks with polycarbonate rear
windscreen (special eq ipment)................................... 54

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