Linde H120-1200 User manual



LiLindndee FoForkrkliliftft TrTrucuckk

OrigOriginalinal instinstructructionsions

H120H120-120-1200,0, H140-H140-12001200,,

H16H160,0, H16H160-10-1200200

35358888010116160101 ENEN –– 1212/1/111

https://www.besttruckmanuals.com/

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PrefacePreface

LiLindndee -- YoYourur papartrtnenerr

Linde, an enterprise operating worldwide inLinde, an enterprise operating worldwide in

the investment and service sector, is one ofthe investment and service sector, is one of

the lathe large inrge industdustrialrial enteenterprirprisesses in thein the EC witEC withh

ititss thrthreeee busbusininessess segsegmenmentsts andand sixsix divdivisiisionsons..

ThThee LiLindndee MaMateteririalal HaHandndlilingng didivivisisionon isis aa leleadad--

ing manufacturer of industrial trucks anding manufacturer of industrial trucks and

hydraulics. hydraulics. It includes eight manufIt includes eight manufacturingacturing

plants in the Federal Rplants in the Federal Republic of Germany,epublic of Germany,

France and Great Britain, as well as sub-France and Great Britain, as well as sub-

sidiaries and branches in all economicallysidiaries and branches in all economically

importantimportant countries.countries.

Linde industrial trucks enjLinde industrial trucks enjoy a worldwideoy a worldwide

reputation - thanks to thereputation - thanks to their high quality inir high quality in

engineering,engineering, performancperformancee anandd seservrvicice.e.

WishWishinging youyou satisatisfacsfactorytory operoperatioation,n,

LindLindee (Chi(China)na) ForklForkliftift TrucTruckk CorpoCorporatiration,on,

89 Jin Shang Road89 Jin Shang Road

XiamenXiamen

ChinaChina

361009361009

TeTel: l: 00008686 595922 5555 3333 808000

FaFax: 00x: 008686 595922 55 55 3333 828233

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 II

https://www.besttruckmanuals.com/



TaTableble ofof concontetentsnts

11 IInnttrroodduuccttiioonn

YouYourr LinLindede trutruckck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TechnicalTechnical DescriptDescriptionion

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

InteIntendednded useuse

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

ImprImproperoper useuse

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SymbSymbolsols UsedUsed

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

CommissioningCommissioning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

TrucTruckk taktakeoveeoverr

ECEC decdeclarlaratationion ofof coconfonformirmi

tyty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

22 SSaaffeett

SafeSafetyty RuleRuless

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1010

DoDo nonott opopereratatee wiwithth guguarardsds reremomovevedd

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212

ParParkk BraBrakeke

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313

MalfunctionsMalfunctions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313

HanHandlidlingng FueFuel,l, LubLubricricantantss andand CoCoolaolantnt

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313

ResResiduaiduall riskriskss

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1414

StabilityStability

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1515

33 OOvveerrvviiee

GenGeneraerall viviewew ofof TruTruckck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1818

TypeType platplateses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1919

ContControlsrols andand indiindicatocatorsrs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2020

GauGaugesges,, swswititchcheses andand wawarnirningng lilightghtss

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2121

44 OOppeerraattiioonn

CaCabb dodooror opopeneninin

gg anandd clclososiningg

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2626

CabCab ininterteriorior lilightght

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2626

OpeOpeninningg ththee engengineine covcoverer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2727

OpOpeneniningg ththee caca

bibinn rearearr comcomparpartmtmentent doodoorr

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2727

WorkWorkinging hydrhydrauliaulicc ﬁltﬁlterer panepanell

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2828

BattBatteryery accaccessess

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2828

AdjuAdjustistingng thth

ee dridriververss seaseatt

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2929

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 IIIIII

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TaTableble ofof concontententsts

ChecCheckk battbatteryery condconditiitionon

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3030

TyTyresres -- chcheckeck cocondindititionon andand prepressssureure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3030

TiTightghtenen ththee whewheelel nutnutss

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3131

HyHydradraululicic sysyststemem oiloil levlevelel checheckck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3131

EngEngineine oiloil levlevelel checheckck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3232

CheCheckckiningg thethe fuefuell levlevelel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3333

TransTransmismissionsion oiloil levlevelel checcheckk

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3333

CooCoolalantnt levlevelel checheckck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3434

NormNormalal stastartrt

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3434

TrucTruckk statstatusus disdisplayplay

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3737

GeaGearr shshififtt cocontrntrolol

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4747

DrivingDriving

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4848

SteeringSteering

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4949

StStoppoppiningg thethe trtruckuck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5050

TransmissTransmissionion inchinginching

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5500

BrakBrakinging syssystemtem

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5151

AutoAutomatmaticic ParkParkinging brakbrakee operaoperationtion

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5252

MalfMalfunctunctionsions duriduringng operoperatioationn

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5252

TrucTruckk lighlightingting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5353

OpeOperatratinging ththee hazhazardard wawarnirningng liglightshts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5555

OpeOperatratinging ththee horhornn

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5555

WinWindsdscrecreenen wipwipersers andand wawasheshersrs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5656

ToTo opopereratatee ththee cacabb prpre-e-heheataterer sysyststemem **

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5858

FusesFuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5959

LoaLoadd liliftft concontrotrolsls

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6161

BefBeforeore liliftftinging aa loaloadd

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6464

LiLiftftiningg aa loloadad

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6565

TravTravelliellingng witwithh loadload

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6666

DepDepososititinging ththee loaloadd

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6767

ParParkikingng thethe trtrucuc

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6868

LocLocatiationsons forfor jacjacksks whwhenen chchanganginging whewheelsels

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6868

TraiTrailerler couplcouplinging

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6969

TowingTowing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6969

IIV V OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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TaTableble ofof concontetentsnts

HoiHoiststinging ththee trtruckuck

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7171

55 MMaaiinntteennaannccee

GenerGeneralal remarremarksks

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7474

WhWheeeell reremomovavall —— drdrivivee axaxle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7474

WhWheeeell reremomovavall —— ststeeeerr axaxle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7878

WhWheeeell asassesembmblyly ininspspecectition on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8080

WhWheeeell rereﬁtﬁtttiningg —— drdrivivee axaxle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8181

WhWheeeell rereﬁtﬁttitingng —— ststeeeerr axaxle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8585

ExExamamplpleses ofof rereststrarainininingg dedeviviceces s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8888

MiMirrrrorors s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8989

TaTakikingng ththee ttruruckck ououtt ofof opopereratatiion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8989

WoWorkrk onon tthehe mamastst anandd ththee frfronontt papartrt ofof ththee ttruruck ck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9292

FueFuell andand oiloil recrecommommendendatatioions ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9393

DiDieseselel ffueuel l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9595

TrTrucuckk weweldldss ininspspecectition on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9696

ChChececkk ththee cocondndititioionn ofof sstrtrucuctutureredd cocompmpononenents ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9696

ChChececksks -- vavaririouous s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9797

GeGenenerarall ininfoformrmatatioion n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9898

InspInspectectionion andand maimaintente

nancnancee schscheduledulee

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9999

AsAs requiredrequired serviceservice plan plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9999

FiFirsrstt 5050 hohoururss seservrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101022

505000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . 10505

10100000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107. . . . . . 107

20200000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110. . . . . . 110

30300000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . 11313

50500000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116. . . . . . 116

60600000 hh SeServrvicicee plplan an . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118. . . . . . 118

RaRatetedd cacapapacicity ty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121233

EngineEngine

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

EnEngiginene oioill lelevevell chchececk k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123. . . . . . 123

ChChanangege ththee enengiginene ooilil (e(eveveryry 1212 momontnthshs mimininimumum) m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . . . . 12525

ClCleaeann ththee fufuelel ﬁlﬁlteter r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128. . . . . . . . 128

ChChanangege ththee fufuelel prpre-e-ﬁlﬁlteterr wiwithth wawateterr momoninitotor r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . 1299

ChChececkk ththee enengiginene momoununtitingng foforr cocondndititioionn anandd sesecucuririty ty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . 12929

ChChececkk inintatakeke anandd exexhahausustt sysyststememss foforr leleakakss anandd sesecucuririty ty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. 1300

ChChececkk ththee aiairr ﬁlﬁlteter r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . 13030

ReReneneww ththee sasafefetyty elelememenent t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . 1311

ChChececkk cocoololanantt ststrerengngth th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133. . . . 133

ReReneneww enengiginene cocoololanant t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134. . . . 134

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 VV

https://www.besttruckmanuals.com/



TaTableble ofof concontententsts

ClCleaeann ththee raradidiatatoror anandd oioill cocoololerer,, chchececkk foforr leleakaks s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. . . 1366

ChChececkk ththee vivibrbratatioionn dadampmper er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. . . . 1377

ReReplplacacee ththee totootothehedd bebeltlt anandd ididlelerr pupulllley ey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . 1399

ChChececkk VaValvlvee ClCleaeararancnces es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . 1399

ChChececkk ththee ininjejectctioionn nonozzzzleles s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14. . . . . 1411

TransmissionTransmission

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

ChChececkk trtranansmsmisissisionon momoununtitingngs s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141411

TrTranansmsmisissisionon oioill lelevevell chchececk k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141422

TraTransmnsmississionion ﬁltﬁlterer -- chachangenge  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143. 143

TrTranansmsmisissisionon oioill -- chchanange ge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143. . 143

ChasChassissis bodybodyworkwork andand ﬁttﬁttingsings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

ClCleaeann ththee trtrucuck k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141455

ChChececkk seseatat bebeltlt foforr cocondndititioionn anandd cocorrrrecectt opopereratatioion* n* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141477

MiMirrrrorors s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148. . . . . . . 148

TyTyreress -- chchececkk cocondndititioionn anandd prpresessusure re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . 14848

TiTighghtetenn ththee whwheeeell nunuts ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. . . . . . . . 1500

ChChececkk ththee cacabb momoununtitingngs s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150. . 150

ChasChassissis framframee

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

ChChececkk anandd lulubrbricicatatee ththee drdrivivee shshafaft t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151. 151

ClCleaeann anandd lulubrbricicatatee ththee ststeeeerr axaxle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151522

DrDrivivee axaxlele momoununtitingngss -- ccheheck ck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. . . . 1522

DrDrivivee axaxlele oioill lelevevell chchececk k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153. . . . 153

ControlsControls

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

CheCheckck ththee parparkinkingg brabrakkee foforr prpropoperer opopereratatioion n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. . . . 1544

ElectricsElectrics

ChChececkk ththee babattttererieies. s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154. . . . . . . 154

CheCheckck eleelectctricric cabcableles,s, conconnecnectotorsrs andand conconnecnectitionsons forforconconditditioionn andand titightghtnesness s . . . . . . . . . . . . . 154. 154

HydraulicsHydraulics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

ChChececkk ththee hyhydrdrauaulilicc tatanknk brbreaeaththerer ﬁlﬁlteter r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156. . . . 156

HydHydrauraulilicc syssystemtem oioill lelevevell chchececk k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. . 1566

ReReneneww hyhydrdrauaulilicc oioill ofof woworkrkiningg hyhydrdrauaulilicc sysyststem em . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151599

ReReneneww ththee mamainin hyhydrdrauaulilicc sysyststemem oioill reretuturnrn lilinene ﬁlﬁlteters rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . . . 15959

ChChececkk ththee tetensnsioionn ofofdodoubublele hohoseses s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . . . . 16060

LoaLoadd liliftft sysyststemem

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

LuLubrbricicatatee ththee mamastst anandd titiltlt cycylilindnderer pipivovots ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161. . 161

ChChececkk anandd adadjujustst mamastst chchaiainsns,, lulubrbricicatatee wiwithth chchaiainn spspraray y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162. . 162

ReRenenewiwingng ththee liliftft chchaiainsns (a(att leleasastt evevereryy 60600000h,h, 33 yeyeararss anandd whwhenen 22 %% ststreretctchh hahass bebeenen

atattatainineded) ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16. . . . 1622

TroubleshootingTroubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

TrTrououblbleseshohoototiningg guguididee (D(Dieiesesell enengiginene) ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163. . . 163

VVI I OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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TaTableble ofof concontetentsnts

TrTrououblbleseshohoototiningg guguididee (H(Hydydraraululicic sysyststemem) ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16. 1677

UserUser manuamanuall feedfeedbackback

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

UseUserr manmanualual imimproprovemvementent recrecoror

d. d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . . . 16969

AnnexAnnex

66 TTeecchhnniiccaall ddaattaa

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

TeTechchninicacall DaData ta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181811

TeTechchninicacall DaData ta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181855

77 CCiirrccuuiitt ddiiaaggrraammss

ElectricalElectrical

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

ElElecectrtricicalal cicircrcuiuitt drdrawawining g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191900

HydraulicHydraulic

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

HyHydrdrauaulilicc cicircrcuiuitt drdrawawining g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199. . 199

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 VVIIII

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IntroductionIntroduction

https://www.besttruckmanuals.com/



IntroductionIntroduction

YoYourur LiLindndeetrtrucuckk

YoYourur LiLindndee trtrucuckk

Linde lift trucks offer the best in economy,Linde lift trucks offer the best in economy,

safetysafety and driviand driving convenng convenience. Therefore itience. Therefore it

is mainly in the hands of is mainly in the hands of the operator to pre-the operator to pre-

seservrvee ththee ququalaliititieses ofof ththee trtrucucksks foforr aa llonongg anandd

proﬁtable service life and to make full use ofproﬁtable service life and to make full use of

ththeireirbenbeneﬁteﬁtss onon thethe jobjob. . ForFor atattactachmehmentnts,s, ththee

proprietaproprietary ry operating instructions suppliedoperating instructions supplied

with them are applicablwith them are applicable. e. Follow all hints forFollow all hints for

opopereratatiningg ththee liliftft trtrucuckk anandd cacarrrryy ououtt ththee mamainin--

tetenannancece andand carcaree preprescrscribeibedd inin thethe insinspecpectitionon

andand maimaintentenannancece schscheduedulele regregulaularlrly,y, onon titimeme

andand witwithh ththee spespeciﬁciﬁeded lulubribricancants. Thits. Thiss manmanualual

tells you all you need to know about start-tells you all you need to know about start-

ing, running, servicing and maintaining youring, running, servicing and maintaining your

lift truck. lift truck. The terms “front”, “rear”, “leftThe terms “front”, “rear”, “left” and” and

“right” refer to the position in which “right” refer to the position in which the itemthe item

conconcercernedned isis insinstatallelledd inin thethe trtruckuck,, lolookiokingng fofor-r-

ward iward inn the trthe travelavel diredirectiction.on.

ApprovedApproved applicatiapplicationsons

Linde lift trucks areLinde lift trucks are

desdesignigneded foforr trtransansporportitingng andand liliftftining g thethe loaloadsds

ststateatedd in tin thehe loaloadd capcapaciacityty didiagragram. Inam. In parpartitic-c-

ular, we refer to the attached VDMA bookletular, we refer to the attached VDMA booklet

"Safety rules for industrial trucks" and acci-"Safety rules for industrial trucks" and acci-

dendentt preprevenventitionon rulruleses ofof youyourr tratradede assassociociatiationon

andand thethe spespecicialal meameasursureses reqrequiuiredred foforr dridrivivingng

on public roads in on public roads in accordance with the trafﬁcaccordance with the trafﬁc

regulations. The safety rules for the use ofregulations. The safety rules for the use of

industrial trucks must be followed under industrial trucks must be followed under allall

circumstancecircumstances by s by the responsible persons,the responsible persons,

espespeciecialallyly byby ththee opeoperatratoror andandserservicvicee perpersonson--

nel. The user, and not Linde, is responsiblenel. The user, and not Linde, is responsible

for any danger arising from afor any danger arising from applicatipplications notons not

autauthorhoriseisedd byby thethe manmanufaufactucturerrer. If. If youyou desdesiriree

toto ususee ththee trtrucuckk foforr apapplplicicatatioionsns nonott mementntioionenedd

inin ththee mamanunualal anandd coconvnverertt oror susupppplelemementnt itit foforr

ththis purpois purpose,se, plepleasease ﬁrsﬁrstt concontactactt youyour r autautho-ho-

riserised dealed dealer. r. No changNo changes,es, especespecialiallyly conveconver-r-

siosionsns oror modmodiﬁiﬁcatcationions,s, maymay bebe madmade e on on youyourr

trtrucuckk wiwiththououtt ththee prprioiorr pepermrmisissisionon ofof ththee maman-n-

ufacturer. ufacturer. Only qualiﬁed persons authorisedOnly qualiﬁed persons authorised

byby LiLindndee araree alallolowewedd toto seservrvicicee ththee trtrucucksks. To. To

keekeepp youyourr warwarranranty valty valid, kid, keepeep a recoa recordrd of alof alll

maintenamaintenancence services.services.

TechTechnicanicall notenote

These oThese operating instructionsperating instructions

oror exexcecerprptsts ththerereoeoff mmayay ononlyly bebe cocopipieded,, trtranans-s-

latlateded oror tratransmitnsmitted to thited to third partird parties aftees afterr priorprior

written approval by the manufawritten approval by the manufacturer. cturer. LindeLinde

pupursrsueuess aa popolilicycy ofof cocontntininuouousus prprogogreressss inin ththee

desigdesign and consn and constructruction oftion of its prits productoducts. s. AsAs aa

result, the illustrations and result, the illustrations and technical detailstechnical details

referring to design, ﬁttings and referring to design, ﬁttings and engineerinengineeringg

ofof liliftft trutruckscks are are subsubjejectct to to chachangenge ifif proprogregressss

warrants it. warrants it. Therefore, the manufactTherefore, the manufacturer willurer will

nonott acacceceptpt ananyy clclaiaimsms babasesedd onon ththee spspececiﬁiﬁcaca--

tiontions,s, illillustrustratioationsns andand descdescriptriptionsions contcontaineainedd

in this operating manual. Please submit allin this operating manual. Please submit all

enqenquiruiriesies conconcercerniningng youyourr trutruckck andand alalll ordordersers

forfor spare spare partpartss to to youryour authauthorizorizeded distdistribuributor,tor,

making sure to state your correct shippingmaking sure to state your correct shipping

addaddresress. s. ForForreprepairairs,s, useuse onlonlyy gengenuinuinee LinLindede

spspararee papartrtss toto enensusurere ththatat yoyourur LiLindndee trtrucuckk wiwillll

mainmaintaintain itsits origoriginalinal techtechnicanicall stanstandard.dard.

• • LiftLift trucktruckmodel:..model:..........................................................................

• • SerSerialialno.no./ye/yearar buibuiltlt:.:.............................................................

• • Handing-oveHanding-overr date:..date:..............................................................

When ordering parts for the engine, mast,When ordering parts for the engine, mast,

drive motors, drive pumps, steer axle, hy-drive motors, drive pumps, steer axle, hy-

dradrauliulicc pumpumpp andand trtransansmimissission,on, alsalsoo stastatete ththee

seriserial numal numberber ofof the asthe assemblsembly. y. When tWhen takingaking

ovoverer ththee liliftft trtrucuck,k, trtranansfsferer ththee dedetataililss frfromom ththee

assassembemblyly typtypee plplateatess intintoo ththisis opeoperatratiningg manman--

ual.ual.

TrucTruckk taktakeoveeoverr

EveEveryry trtruuckck undundergergoesoes carcarefuefull

inspectioninspection before before leavleaving ing thethe factfactoryory in in ordeorderr

to make sure that it will be in satisfactoryto make sure that it will be in satisfactory

condition and fully equipped as orderedcondition and fully equipped as ordered

when delivered to the cuwhen delivered to the customer. Authorisedstomer. Authorised

distributdistributorsors are are underunder

obliobligation gation toto re-inspectre-inspect

thethe trutruckck befbeforeore deldeliveiveryry anandd ttoo hahandnd iitt ovoverer iinn

gogoodod orordeder. Inr. In orordederr toto aavoidvoid latelaterr compcomplailaintsnts

and inconvenience to customers, you areand inconvenience to customers, you are

requested to ascertain that the truck is inrequested to ascertain that the truck is in

satisfactosatisfactory ry conditicondition and fully equippedon and fully equipped

at the time of deliveryat the time of deliveryand to acknowledgeand to acknowledge

orderorderlyly handhanding/ing/takitakingng ooveverr ooff tthhee ttrrucuckk iinn tthehe

manufacturermanufacturer’s’s certicertiﬁcaﬁcatete ofof conconfoformirmity.ty.

The following technical documents are sup-The following technical documents are sup-

pliplieded witwith h eaceachh trutruck:ck:

2 OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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IntroductionIntroduction

TechTechnicanicallDescDescriptriptionion

• • 1 1 OperOperatinatingg instinstructructionsions

• • 1 EC 1 EC certiﬁcate certiﬁcate of conof conformity formity (The m(The man-an-

ufacturer certiﬁes that the industrial truckufacturer certiﬁes that the industrial truck

conconfoformsrms toto ECEC guiguideldelineiness foforr macmachihinesnes))

• • 11 SSafafeetyty rurulleess fforor tthehe uusese ofof iindndustrustrialial tructrucksks

(VDMA)(VDMA)

WeWe wiswishh youyou satsatisfisfactactoryory opeoperatrationion..

LindLindee MateMaterialrial HandlHandlinging

TechTechnicanicall DescDescriptriptionion

GeneralGeneral

Series 358 fork lift trucks are designed forSeries 358 fork lift trucks are designed for

loaloadidingng andand stastackickingng loaloadsds upup to: to: 12.12.00 tontonnesnes

with the H120, 14 tonnes with the H140 andwith the H120, 14 tonnes with the H140 and

16.0 tonnes with the H160 at 1200 mm load16.0 tonnes with the H160 at 1200 mm load

cencentretre. . TheThe loloww cencentrtree ofof gragravivityty andand optoptimimumum

weightweight distributdistributionion ensure ensure maximum maximum stabilitystability

inin alalll opeoperatratiningg concondidititionsons..

EngineEngine

A A 6 6 cylinder, cylinder, turbo turbo charged, charged, direct direct injec-injec-

tion diesel engine, providing 129.5 kW attion diesel engine, providing 129.5 kW at

22220000 rprpm,m, asas aa popowewerr ununitit. . ThThee enengiginene drdriviveses

an automatic an automatic electricalelectrically controlled threely controlled three

speed power shift transmission. Transmis-speed power shift transmission. Transmis-

sion inching is activated when either of thesion inching is activated when either of the

brake pedals are depressed. When eitherbrake pedals are depressed. When either

pedal is depressed, it gives a pedal is depressed, it gives a controlled dis-controlled dis-

connection of the transmission enabling theconnection of the transmission enabling the

opeoperatratoror toto mamanoenoeuvruvree whiwhilele maimaintantainiiningng hihighgh

engine spengine speed foreed for stacking stacking operations. Whenoperations. When

the direction of travel is selected, the truckthe direction of travel is selected, the truck

automaticaautomatically starts in 1st gear. lly starts in 1st gear. A switch in-A switch in-

stalstalledled witwithinhin thethe trantransmissmissionsion elecelectrictricalal circucircuitit

preprevenventsts autautomaomaticticupup shishiftftiningg ofof ththee trtransansmimis-s-

sion when driving down a slope. The enginesion when driving down a slope. The engine

isis coocooledled byby aa cloclosedsed-lo-loopop coocoolalantnt circircuicuit. t. TheThe

lubrlubricatication systeion system ism is a forced feed typea forced feed type lubrlubri-i-

cation with the oil pump in the oil sump. cation with the oil pump in the oil sump. TheThe

lubrlubricatication systeion system ism is a forced feed typea forced feed type lubrlubri-i-

cacatitionon wiwithth tthehe oioill pupumpmp inin ththee oioill susumpmp. A. A drdryy

aiairr ﬁlﬁlteterr wiwithth aa papapeperr cacartrtriridgdgee clcleaeansns ththee cocom-m-

bustion air.bustion air.

Diesel engines with Diesel engines with state-of-tstate-of-the-art enginehe-art engine

techtechnolonologygy are are usedused for:for:

-- high high torqtorque,ue,

-- low low fuelfuel consuconsumptmption,ion,

-- loloww exexhahausustt gagass ememisissisionons,s,

-- low solow sootot emiemississionsons,,

-- lowlow noinoise vse valualues.es.

AxlesAxles

The frThe front aont axlexle isis dridrivevenn from from thethe trantransmissmissionsion

by a propshaby a propshaft. ft. The widThe wide track drive axlee track drive axle

designed for heavy dutdesigned for heavy duty is of the doubley is of the double

reduction type. The rugged cast steer axlereduction type. The rugged cast steer axle

body is mounted on spherelastic bushes,body is mounted on spherelastic bushes,

which allows sufﬁciewhich allows sufﬁcient wheel movement fornt wheel movement for

stastabibililityty oveoverr uneunevevenn grogroundund..

SteeringSteering

The steering is a The steering is a hydrostatic power system,hydrostatic power system,

which operates the rear wheels with thewhich operates the rear wheels with the

stesteerieringng whewheelel viavia ththee ststeereeringing cylcylindinder.er.

BraBrakeke SysSystemtem

The truck braking system is hydraulicallyThe truck braking system is hydraulically

opopereratateded. . ItIt isisdedesisigngneded asas fafaililsasafefe anandd wiwillllnonott

be released unbe released unless hydrauliless hydraulicc pressure in thepressure in the

system isystem is correct. Warnings ofs correct. Warnings of low pressurlow pressuree

in the brake hydraulic system is given by anin the brake hydraulic system is given by an

audaudibliblee warwarninningg sigsignalnal inin thethe dridriververss cabcab. . TheThe

service brake is controlled by foot plates,service brake is controlled by foot plates,

ﬁtted on either side of the steering columnﬁtted on either side of the steering column

anandd paparkrkiningg brbrakakee byby anan elelecectrtricicalal pupushsh bubuttttonon

ﬁttﬁtteded onon ththee dridriververss concontrtrolol cencentretre..

HydrHydrauliaulicc syssystemtem

A twin A twin hydraulichydraulicgear type pump gear type pump is mountedis mounted

directly to thedirectly to thetransmission. The front pumptransmission. The front pump

drives the steedrives the steering circuit and the rear pumpring circuit and the rear pump

drives the maindrives the mainhydraulic circuit. The rearhydraulic circuit. The rear

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 33

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IntroductionIntroduction

InIntetendendedduseuse

pump pump also also supplsuppliesies presspressure ture too thethe spreaspreaderder

system. Pressure relief valves ﬁtted in thesystem. Pressure relief valves ﬁtted in the

hydraulic circuits prevent overloading of thehydraulic circuits prevent overloading of the

circuits.circuits.

OperationOperation

A centraA centrall system system warning warning lightlight is mounteis mounted ind in

ththee stesteerieringng colcolumnumn covcoverer behbehinindd thethe stesteerieringng

wheel. Further warning lights, instrumentwheel. Further warning lights, instrument

gauggauges and switchees and switches fors for optioptionalonal equiequipmentpment

areareloclocatateded onon panpanelsels moumountented ond on botboth sih sidesdes

ofof the the steesteeringring colucolumn.mn.

AA centralcentral controlcontrol leverlever (jo(joystysticick)k) foforr ththee worworkinkingg

hydhydrauraulilicscs andandthethebutbuttotonn forforththee parparkinkingg brabrakeke

araree momoununtetedd onon ththee cocontntroroll cencentretre to thto thee rirightght

ofof ththee drdrivivererss seseatat..

The combined gear change and The combined gear change and directionaldirectional

leleveverr anandd ththee cocontntrorolsls foforr ththee ststanandadardrd elelecectrtricic

equipment are mounted on the steeringequipment are mounted on the steering

column.column.

LifLiftt mamastst

The standard mast is a double open centre,The standard mast is a double open centre,

nonnon-fr-freeee liliftft typtypee witwithh twtwinin liliftft cylcylindindersers,, twitwinn titiltlt

cylinders and chains mounted on each side.cylinders and chains mounted on each side.

MoMovevemementnt ofof ththee ininnenerr mamastst sesectctioionn alalonongg ththee

outer section is on heavy duty bearings andouter section is on heavy duty bearings and

sliding pads. The whole mast assembly issliding pads. The whole mast assembly is

momoununtetedd onontwtwoo pipivovott pipinsns toto ththee ﬁnﬁnalaldrdrivivee ununitit

casting.casting.

The fork carriage runThe fork carriage runs on heavy duty mains on heavy duty main

bearings and sliding pads in the inner mastbearings and sliding pads in the inner mast

section. Quick-release pin mounted forkssection. Quick-release pin mounted forks

are standard, hydrauare standard, hydraulic sideshift and forklic sideshift and fork

posipositiontioninging isis optioptioonal.nal.

ElecElectritricalcal systsystemem

TheThe elelectectricricalal syssystetemm isis 2424 volvoltsts dirdirectect curcurrenrent,t,

supplied by the altsupplied by the alternatorernator which is ﬁtted witwhich is ﬁtted withh

a solid state rectiﬁer and charge controla solid state rectiﬁer and charge control

unit. Two 12 v 110 AH heavy duty batteriesunit. Two 12 v 110 AH heavy duty batteries

conconnecnectedted inin serseriesies,, areare ﬁttﬁtted.ed.

ElectroniElectronic/electricc/electricalal installatinstallationion

Linde Truck Control (LTC) TLinde Truck Control (LTC) The truck controlhe truck control

elecelectronitronicscs alloallow:w:

-- sensensitsitiveive,, smosmoothoth dridrivivingng andand revreversersinging,,

-- auautotomamatiticc enengiginene spspeeeedd cocontntroroll toto mamatctchh ththee

hydrahydrauliculic powepowerr requirequiremerements,nts,

-- fafastst seservrvicicee duduee toto seselflf

-diagnostics,-diagnostics,

-- greatgreatestest posspossibleible operaoperationtionalal relireliabilabilityity..

DriDrivinvingg cabcab

The driving cab frame forms the load The driving cab frame forms the load guard;guard;

it conforms to it conforms to InternatiInternational safety standardsonal safety standards

wiwithth cacabb glglazaziningg asas anan opoptitionon..

Entry is on the both sidEntry is on the both sides of the cabin. Thees of the cabin. The

larlargege opeopeninningg winwindowdow oonn ththee ririghghtt cacann bebe ususeded

toto exexitit ththee cacabb inin anan ememerergegencncy.y.

The cab and doors have large glazed areasThe cab and doors have large glazed areas

to allow the to allow the driver maximum visibility duringdriver maximum visibility during

operations.operations.

Screen wiper and washers are ﬁtted to theScreen wiper and washers are ﬁtted to the

frfronont,t, totopp anandd rerearar scscrereenenss wiwithth scscrereenen dedemimistst

funfunctictions as parons as partt ofof the cab hethe cab heataterer oror clclimimateate

contcontrolrol systsystem.em.

AnAn optionaloptional passengpassengererseseatat cacann bbee ﬁtﬁttteded iinn tthehe

leleftft rerearar cocornrnerer ofof tthehe cacab.b.

InIntentendedded ususee

The liThe liftft tructruck is dk is designed esigned forfor transportitransporting andng and

stacstackingking the loathe loaddss stated in tstated in the load capacihe load capacityty

diagram. In partidiagram. In particular;cular;

• • we refewe refer to r to the Vthe VDMA GuiDMA Guidelines delines for thfor thee

normal and prnormal and proper use ofoper use of industrial industrial truckstrucks

(o(orr BIBITATA foforr UKUK mamarkrketet),),

• • ththee sasafefetyty ruruleless ofof yoyourur trtradadee asassosociciatatioion,n,

• • ththee spspececiaiall memeasasuuresresreqrequiruireded foforr dridrivinvingg onon

pupublblicic roroadadss inin acaccorcordandancece witwithh ththee C.UC.U.R.R.,.,

• • ototherher loclocalal regregululatiationsons..

The rules for the intended and approvedThe rules for the intended and approved

use of industrial trucks must be followeduse of industrial trucks must be followed

under all circumstances by the under all circumstances by the responsibleresponsible

4 OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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

IntroductionIntroduction

ImImproproperper useuse

persons, especially by the operator andpersons, especially by the operator and

service personnel.service personnel.

The user, and not Linde, is responsible forThe user, and not Linde, is responsible for

any danger arising from applications notany danger arising from applications not

authauthorisoriseded byby thethe manumanufactfacturer.urer.

IfIf yoyouu wawantnt toto ususee ththee trtrucuckk foforr apapplplicicatatioionsns nonott

menmentitioneonedd inin thithiss manmanualual,, plpleaseasee ﬁrsﬁrstt concontatactct

youryour authauthorisoriseded dealdealer.er.

NoNo chachangenges,s, parpartiticulcularlarlyy nono modmodiﬁiﬁcatcationionss andand

additions, may be made to additions, may be made to the truck withoutthe truck without

thethe appapprovrovalal ofof thethe manmanufufactactureurer.r.

ImImprpropeoperr useuse

ThThee opopereratatiningg cocompmpananyy oror drdriviverer,, anandd nonott ththee

mamanunufafactctururerer,, isis lliaiablblee ifif ththee trtrucuckk isis ususeded inin aa

manmannerner thathatt isis notnot perpermimitttted.ed.

WARNINGWARNING

One oOne of thef the majormajor causes causes ofof accidenaccidents invots involving lving liftlift

trtruckuckss isis ththee opopereratatoror igignonoriringng,, oror bebeiningg ununawaawarere ofof

basbasicic safesafe opeoperatratinging prapracticctices.es.

In order to ensure the safety of the operator andIn order to ensure the safety of the operator and

othothersers,, aa fewfewbasibasicc safeoperasafeoperatintingg prapracticcticesesoutloutlineinedd

bebeloloww mumustst bebe fofolllloweowed.d.

NeNeveverr opopereratatee ththee trtrucuckk inin aa popotetentntiaiallllyy exexplplo-o-

sive atmosphere.sive atmosphere.

NevNeverer carcarryry paspassensengergerss (un(unlelessss aa ’b’budduddyy seaseat’t’

is ﬁtted).is ﬁtted).

Do not overload the truck beyond it’s ratedDo not overload the truck beyond it’s rated

cacapapacicityty asas ststatateded onon ththee cacapapacicityty plplatate.e.

DoDo nonott cacarrrryy ofofff cecentntrere loloadads.s.

DoDo nonott tuturnrn oror ststacackk lloaoadsds onon aa slslopope.e.

Do not operate the truck on loose or greasyDo not operate the truck on loose or greasy

surfaces.surfaces.

DoDo nonott trtravavelel onon ununevevenen oror obobststruructcteded grgrououndnd..

DoDo nonott paparkrk ththee trtrucuckk inin frfronontt ofof ﬁrﬁree exextitingnguiuishsh--

ers, emergency exits or gangways where iters, emergency exits or gangways where it

cancan caucausese anan obsobstrutructiction.on.

NeNeveverr alaligightht frfromom aa momovivingng trtrucuck.k.

NevNeverer lealeaveve thethetrtruckuck unaunattttendendeded witwithh aa rairaisedsed

load.load.

OperOperatiatingng ProcProceduredureses

Always Always adapt adapt youryour driving driving style to style to the conthe condi-di-

tions of the tions of the roadway, particularlroadway, particularly hazardousy hazardous

woworkrk arareaeass anandd ththee loloadad bebeiningg trtrananspspororteted.d.

PriPrioror to,to, andand whiwhilstlst trtraveavellllinging,,

ALWAYSALWAYS

lolookok inin

the dithe direction rection ofof travel.travel.

BeBe awawararee ofof pepededeststririanans,s, aandnd avoavoidid sitsituatuatioionsns

where they could become where they could become trapped betweentrapped between

ththee trtrucuckk anandd aa ﬁxﬁxeded obobjejectct..

When approaching blind corners, alwaysWhen approaching blind corners, always

sound the horn.sound the horn.

Only use the truck and any attachments forOnly use the truck and any attachments for

authorised authorised applicatiapplications.ons.

WheWhenn tratranspnsportortingingaa loloaad,d, fofollolloww thethedirdirectectionionss

in the usin the userer manumanual.al.

On a ramp or incline: • Ensure the truckOn a ramp or incline: • Ensure the truck

has adequate ground clearance to clear thehas adequate ground clearance to clear the

camber • Raise the camber • Raise the load sufﬁciently to clearload sufﬁciently to clear

the camberthe camber

TraTravelvel uphuphililll wiwithth ththee loaloadd leleadiadingng

TraTravelvel dowdownhinhillll witwithh thethe loloadad tratraililinging

WhWhenen raraisisiningg ththee loloadad liliftft dedevivicece,, enensusurere ththereree

isis adequadequate clearanate clearance.ce.

WheWhenn worworkinkingg neanearr oveoverherheadad eleelectctricric cabcableles,s,

observe the safe distance established by theobserve the safe distance established by the

responsible responsible authoritauthorities.ies.

MakMakee sursuree thethe sursurfafacece on whon whicich you arh you are trae trav-v-

elling is capable of elling is capable of supporting the combinedsupporting the combined

weweigightht ofof ththee trtrucuckk andand loload.ad.

BefBeforeore lealeavinvingg ththee opeoperatrator’or’ss dridrivinvingg posposititioion,n,

alalwawaysys tuturnrn ththee igigninititiononofofff anandd enensusurere ththee paparkrk

brake ibrake iss applapplied.ied.

SummarySummary

AA safe, compsafe, competent opetent operatorerator isis oneone who tawho takeskes

pride in the way they operate their truck,pride in the way they operate their truck,

respects the goods they handle, and followsrespects the goods they handle, and follows

OppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//111 1 55

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

IntroductionIntroduction

SySymbombolsls UseUsedd

the correct operating procedures.the correct operating procedures.

 EVER EVER

TAKTAKEE CHANCHANCESCES

SymSymbolbolss UseUsedd

The The precprecautiautionsons WARNIWARNING,NG, CAUTCAUTION,ION, AT-AT-

TENTION and TENTION and NOTE in thiNOTE in this manuals manual are pro-are pro-

vided to invided to indicate specidicate special dangers oral dangers or unusualunusual

infinformaormationtion requirequiringring specispecialal idenidentiﬁctiﬁcatioation:n:

DANGERDANGER

inindicdicateatess hahazarzardsds ththatat mamayy reresusultlt inin pepersorsonanall ininjurjuryy

oror dedeatathh anand/d/oror susubstbstanantiatiall dadamagmagee toto ththee prprodoductuct..

WARNINGWARNING

inindidicatcateses hahazazardrdss ththatat mamayy reresulsultt inin pepersorsonanall ininjujuryry

andand/or/or subssubstantantialtial damdamageage toto thethe proproducduct.t.

CAUTIONCAUTION

indicatindicates hazardes hazards thats that may resumay resultlt in damagin damage to ore to or

destdestrucructiotionn ofof thethe proproductduct..

NOTENOTE

IdentiﬁeIdentiﬁes s technictechnical al informatinformation ion requiringrequiring

spspeciecialal attattententionion becbecausausee ththee conconnecnectitionon maymay

notnot evevenen bebe obvobviouiouss toto skskililleledd perpersosonnennel.l.

ENVENVIRONIRONMENMENTT NOTENOTE

The information contained herein must beThe information contained herein must be

observed, otherwobserved, otherwise environise environmentalmental damagedamage

maymay ococcurcur..

CommissioningCommissioning

 ChChececkk ththee enengiginene oioill lelevevell

 CheCheckck coocoolalantnt levlevelel inin expexpansansionion resreservervoioirr

 RefuRefuelel the trthe truckuck

 ChChececkk ththee cocondndititioionn ofof ththee babattttereryy

 CheCheckck thethe tytyrere ininﬂatﬂationion prepressussurere

 TiTightghtenen ththee whewheelel nutnutss

 Working hydraulic system: Check the oilWorking hydraulic system: Check the oil

levellevel

 CheCheckck ththee brabrakinkingg syssystetemm

 CheCheckck ththee ststeereeringing syssystetemm

 CheCheckck ththee liliftftinging devdeviceice andand attattachachmenmentsts

 RegRegeneeneratratee ththee soosoott ﬁlﬁlterter (op(optition)on)

The truck can be operated at full speed im-The truck can be operated at full speed im-

mediately. Avoid sustained high loads onmediately. Avoid sustained high loads on

the working hydraulic system and transmis-the working hydraulic system and transmis-

sisionon sysyststemem inin ththee ﬁrﬁrstst 5050 hohoururss of of opopereratatioion.n.

Re-tighten wheel nuts daily prior to Re-tighten wheel nuts daily prior to startingstarting

opeoperatrationion untuntilil ththeyey areare seaseatetedd ﬁrmﬁrmly,ly, i.i.e. ue. untntilil

nono furfurththerer titightghtenieningng isis pospossibsible.le.

 TighTighten oppoten oppositsite wheele wheel nutsnuts to a torque ofto a torque of

680 Nm.680 Nm.

TrTruckuck tatakekeoveoverr

Every container handler undergoes Every container handler undergoes carefulcareful

inspinspectiection befon beforeore leavleavinging the fathe factorctoryy in ordein orderr

to make sure that it will be in satisfactoryto make sure that it will be in satisfactory

condition and fully equipped as orderedcondition and fully equipped as ordered

when delivered to the customerwhen delivered to the customer. . AuthorisedAuthorised

distribdistributors are utors are under obligation to reinspectunder obligation to reinspect

ththee trtrucuckk bebefoforere dedeliliveveryry anandd toto hahandnd itit ovoverer inin

good order.good order.

In order to avoid later complaints and incon-In order to avoid later complaints and incon-

venivenience toence to custcustomeromers,s, you are requesyou are requested toted to

ascascertertaiainn thathatt thethetrutruckck isis inin satsatisisfacfactortoryy concondi-di-

tion tion and and fullfullyy equiequippedpped atat the the timtime oe off delideliveryvery

6 OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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

IntroductionIntroduction

TrucTruckktaketakeoverover

and to and to acknowledge orderly handing/takinacknowledge orderly handing/takingg

overover of of the the tructruckk inin thethe manufmanufactuacturer’rer’s cs certiertiﬁ-ﬁ-

cate ofcate of confconformiormity.ty.

LinLindede purpursuesuess aa polpolicyicy ofof concontitinuonuousus imimproprove-ve-

ment in the design and manufacture of itsment in the design and manufacture of its

products. products. The illustratThe illustrations and technical de-ions and technical de-

taitailsls rereferferrinringg toto desdesignign,, ﬁttﬁttiningsgs andand engengineineer-er-

iningg ofof liliftft ttruruckckss araree susubjbjecectt toto chchanangege oror momod-d-

iﬁcation asiﬁcation as a result of techna result of technological progrological progressess

by Linde.by Linde.

Linde is therefore unable toLinde is therefore unable toconsider anyconsider any

claims based on the speciﬁcaclaims based on the speciﬁcations, illustra-tions, illustra-

titionsons andand desdescricriptptionionss conconttaiainenedd inin ththisis OpOperer--

atinatingg InstInstructructionsions manumanual.al.

PleaPlease submse submitit allall enquienquiriesries conceconcerninrning Lindg Lindee

concontataineinerr hanhandlidlingng trtruckuck ordordersers forfor spasparere parpartsts

to your local Linde representative, makingto your local Linde representative, making

susurere toto gigiveve ththee cocorrrrecectt dedeliliveveryry adaddrdresess.s.

ForForreprepairairss useuseonlonlyy oriorigiginalnal LiLindendespasparere parparts.ts.

OnOnllyy inin ththisis wawayy cacann itit bebe guguararananteteeded ththatat yoyourur

Linde truck maintains its Linde truck maintains its original technicaloriginal technical

standard.standard.

These operating instrucThese operating instructions or excerptstions or excerpts

thereof may only be copied, translated orthereof may only be copied, translated or

transmitttransmitted to ed to third parties after prior third parties after prior writtenwritten

appapprovrovalal byby ththee manmanufufactacturer.urer.

WheWhenn ordorderieringng spasparere parparts,ts, plepleasease spespecifcifyy thethe

parpartt numnumberber andandstastatete thethefolfollowlowiningg trutruckck datdata:a:

• • TrTrucuckk momodedel:l:

• • SeSeriariall numnumberber/y/yearear ofof manmanufaufactucture:re:

• • HaHandnd ovoverer dadatte:e:

Additionally,Additionally, specifyspecify the sethe serialrial numbernumber ofof thethe

engine, mast, hydrostatic hydraulic pump,engine, mast, hydrostatic hydraulic pump,

drive pump and drive motors when drive pump and drive motors when orderingordering

parpartsts forfor thethesese assassembemblilies.es.

• • EngiEngine ne numbnumber:er:

• • MaMastst // BoBoomom nunumbmberer::

• • MaMastst liliftft::

• • HydHydrauraulilicc pumpumpp numnumberber::

• • DriDrive ve pumpumpp numnumberber::

• • DriDrive ve motmotoror numnumberber::

• • SpSpreareaderder serserialial numnumberber::

This information can be foThis information can be found on the typeund on the type

platplateses on thon the truce truck. k. We recWe recommeommend thnd thatat youyou

transfer this transfer this informatinformatioion to this manual forn to this manual for

easeasee ofof futfutureure refrefereerencence..

The following technical documents are sup-The following technical documents are sup-

plieplied witd with each eachh forkfork tructruck:k:

• • 11 OpeOperatratinging InInstrstructuctionionss

• • 1 EC 1 EC certcertiﬁcaiﬁcate te of cof confoonformity (The man-rmity (The man-

ufacturer certiﬁes that the industrial truckufacturer certiﬁes that the industrial truck

conconfoformsrms toto ECEC guiguideldelineiness forformacmachinhines)es)

• • SafSafety ety rulerules fs foror the the use use ofof induindustristrial al tructrucksks

(VDMA)(VDMA)

WeWe wiswishh youyou satsatisfisfactactoryory opeoperatrationion..

LindLindee MateMaterialrial HandlHandlinging

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

IntroductionIntroduction

ECEC decdeclarlaratationion ofof coconfonformrmitityy

ECEC dedeclclararatatioionn ofof coconfnforormimityty

The manufacturer declares that the truckThe manufacturer declares that the truck

complies with the requirements of the ECcomplies with the requirements of the EC

didirecrectitivesvesvalvalididatat thethetitimemeofof marmarketketinging. . ThThisisisis

conconﬁrmﬁrmeded byby ththee ECEC decdeclalaratratioionn ofof conconforformitmityy

andandbyby thetheCECE lablabelellilingng onon thethenamnamepleplateate. . SeSeee

alsoalso thethe follfollowinowingg explaexplanatination.on.

AnAn independentindependent structuralstructural changechange oror additionaddition

to the truck can compromise safety, thusto the truck can compromise safety, thus

ininvalvalidaidatitingng thetheECEC decdeclarlaratiationon ofof conconfoformirmityty..

The EC declaration of conforThe EC declaration of conformity must bemity must be

carefully stored and made avcarefully stored and made available to theailable to the

responsible responsible authoritiauthorities.es.

DeclarationDeclaration

Linde Heavy Truck Division LimitedLinde Heavy Truck Division Limited

Linde Industrial ParkLinde Industrial Park

MertMerthyrhyr TydﬁlTydﬁl, CF40 4L, CF40 4LA,A, WaleWales, UKs, UK

We declaWe declare thatre that the mthe machineachine

InduIndustristrialal trutruckck

 accaccordinordingg toto thesthesee operaoperatingting instinstructructionsions

ModelModel

 accaccordinordingg toto thesthesee operaoperatingting instinstructructionsions

comcompliplieses witwithh ththee mosmostt recrecentent verversisionon ofof macmachihinerneryy dirdirectectiveive 2002006/46/42/E2/EC.C.

PePersorsonnennell autauthorhoriseisedd toto comcompilpilee ththee tectechnihnicalcal docdocumeumentnts:s:

see EC declarsee EC declaration ofation of conformityconformity

Linde Heavy Truck Division LimitedLinde Heavy Truck Division Limited

8 8 OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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

SafetySafety

https://www.besttruckmanuals.com/



SafetySafety

SaSafetfetyyRulRuleses

SafSafetetyy RulRuleses

TheThe respresponsibonsiblele persopersons,ns, partparticulicularlyarlythethe tructruckk

operator and servicing personnel, must beoperator and servicing personnel, must be

instructed in the safety rules for the normalinstructed in the safety rules for the normal

and proper use of the trucks included withand proper use of the trucks included with

thesthesee operoperatinatingg instinstructructions.ions.

The employer mustThe employer must ensure that the oensure that the operatorperator

hashas undunderserstootoodd allall safsafetetyy ininforformatmatioion.n.

Please observe the guidelines and safetyPlease observe the guidelines and safety

rulruleses ththereereinin forfor exaexampmple:le:

• • infinformormatiationonononthetheopeoperatrationionofofforforkk liliftfttrutruckscks

• • ruruleless foforr roroadadwawaysys anandd woworkrk arareaeass

• • righrights, dutts, duties and sies and safetafety rules fy rules for theor the

operatoroperator

• • opeoperatrationionin in spespeciaciall areareasas

• • informatiinformation relaton related to ed to starting, starting, driving driving andand

brakingbraking

• • seservrvicicee anandd rerepapairir ininfoformrmationation

• recurr• recurrentent inspinspectiections,ons, acciaccidentdent prevpreventientionon

checkcheck

• • didispspososalal ofof grgreaeasese,, oioill anandd babattttererieiess

• • remaremaininining g risksrisks

The operator (employer) or the responsibleThe operator (employer) or the responsible

person must ensure that all the guidelinesperson must ensure that all the guidelines

and safety rules applicable for your truckand safety rules applicable for your truck

are observed. are observed. When instructiWhen instructing a trainedng a trained

opeoperatrator,or, acqacquaiuaintnt himhim witwithh ththe:e:

• • spspececiaiall fefeataturureses ofof ththee foforkrkliliftft trtrucuckk

• • optioptionalonal attattachmeachmentsnts

• • special special operating operating and workiand working arng area char-ea char-

actacterierististics,cs, byby trtrainaininingg andand prapracticticece dridrivinving,g,

shiftinshifting and g and steering operations until theysteering operations until they

areare compcompletletelyely mastmastered.ered.

OnlOnlyy thethenn ststartart toto trtrainain foforr ststackackinging opeoperatratioions.ns.

ThThee ststababililitityy ofof ththee trtrucuckk inin ththee woworkrk isis enensusureredd

if employed prif employed properly. operly. Should the trShould the truck tipuck tip

over during unauthorised application or dueover during unauthorised application or due

to incorrect operto incorrect operation. ation. always follow thalways follow thee

instructiinstructionsons depicted.depicted.

 AlwaysAlways followfollow thethe ininstructionsstructions depicted.depicted.

WARNINGWARNING Follow theseFollow these

InstructionsInstructions StayStay

buckled upbuckled up D oD on 'n 't t j uj ummppH oH ol d l d on on t it ig hg httB rB ra ca ce e f ef ee te t l el ea n a n a wa wa ya y

In case of tip-overIn case of tip-over

SafeSafetyty PrecPrecautiautionsons

The The precprecautiautionsons WARNIWARNING,NG, CAUTICAUTION,ON, AT-AT-

TENTION and NOTTENTION and NOTE in this E in this manualmanual are pro-are pro-

vided to indicate special dangers or unusualvided to indicate special dangers or unusual

infoinformatrmationion requirequiringring specispecialal idenidentiﬁctiﬁcatioation:n:

DANGERDANGER

IndIndicaicatestes hahazarzardsds ththatat mamayy reresulsultt inin pepersorsonanall injinjururyy

oror dedeathath anand/d/oror subsubstastantntiaiall dadamamagege toto ththee prprodoductuct

FolFollowlow DANGDANGERER dirdirectectionions,s, asas descdescribribed.ed.

WARNINGWARNING

IndIndicaicatetess hahazarzardsds ththatat maymayreresusultlt inin pepersorsonanall ininjujuryry

andand/or/or subsubstastantiantiall damdamageage toto thethe proproducductt

FolFollowlow WARNIWARNINGNG diredirectioctions,ns, asas descdescribribed.ed.

CAUTIONCAUTION

IndicateIndicates hazas hazards trds thathat may rmay resultesult in dain damage mage toto oror

destdestrucructiotionn ofof thethe proproductduct

FolFollowlow CAUTCAUTIONION dirdirectiectionsons,, asas desdescribcribed.ed.

CAUTIONCAUTION

This note is found on variousThis note is found on various

positions of the truck where specialpositions of the truck where special

attattentientionon isis reqrequiruired.ed.

ReReadad thethe apapprpropopririatatee sesectictionon ofof yoyourur

operaoperatingting instruinstructions.ctions.

NOTENOTE

IdentiﬁeIdentiﬁes s technictechnical al informatinformation ion requiringrequiring

spspeciecialal attattententionion becbecausausee ththee conconnecnectitionon maymay

notnot evevenen bebe obvobviouiouss toto skskililleledd perpersosonnennel.l.

HanHandlidlingng FuFuel,el, LubLubricricantantss andand CooCoolanlantt

AlwaysAlways handlehandle fuel,fuel, lubricantslubricants andand coolantcoolant asas

reqrequiruirededandandasasspespeciﬁciﬁeded byby thethemanmanufufactactureurer.r.

Only store ﬂuids and Only store ﬂuids and lubricants in approvedlubricants in approved

concontaitainernerss atat spespeciﬁciﬁeded stostoragragee plaplacesces,, asas ththeyey

could be inﬂammable. Do not allow them tocould be inﬂammable. Do not allow them to

come into contact with hot objects or nakedcome into contact with hot objects or naked

ﬂame.ﬂame.

10 0 OOppeerraattiinnggIInnssttrruuccttiioonnss––33558888001111660011EENN––1122//1111

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