Table of contents
g
Maintenance after first 50 operating hours .................................. 90
Inspection and maintenance as required ................................... 91
Chargebattery ...................................................... 91
Connect battery to external charger ...................................... 92
Batteryreplacement .................................................. 93
Cleanturntableaxle ................................................. 97
Cleancombi-steeraxleandgrease ...................................... 98
Cleantruck ........................................................ 99
Clean lift mast chain and apply chain spray .................................100
Changing wheels ....................................................101
Tighten wheel fastenings ..............................................103
Other cleaning and greasing ............................................103
Check other bearings and joints and oil ....................................104
Checkcoolingelementsofdriveaxleforsoiling,cleanifnecessary ...............105
Inspection and maintenance once after first 1000 operating hours ................106
Inspection and maintenance every 500 to 1000 operating hours or once a year ......106
Checkbatterydoorlockingandadjustifnecessary ...........................106
Tightenliftmastfastening ..............................................108
Check pedals and linkage and oil ........................................108
Adjust drive control pedal system ........................................109
Checkmaincontactor(switch-oncontactor) ................................1
10
Checkfanondriveaxleandcrossfanforsoiling,cleanasnecessary ..............111
Checkfunctionofcontrolunit ...........................................112
Clean and grease the sideshift, check that it is securely fastened .................112
Adjustliftmastchain .................................................114
Checkhosecarrier ...................................................115
Functional check of cross fan and drive axle fan .............................1
16
Wheel gear oil change . ...............................................117
Inspection and maintenance every 3000 operating hours or every 2 years ..........118
Operating and steering hydraulics (hydraulic system) .........................118
Check operating and steering hydraulics for leakage ..........................120
Check condition of anti-static belt ........................................121
Change breather ....................................................121
Change pressure filter . ...............................................122
Suctionfilter ........................................................123
Checkfastenings ....................................................124
Check the condition and secure positioning of electric cables, cable connectors and
connections ........................................................125
Checkbellowsonjoystick ..............................................126
Checkforkarmsandarmsafetydevices ...................................126
Operating Instructions – 386 807 1001 EN – 03/2006 V
