Still MX-X User manual

Order picking truck
MX-X
Original instructions
2332 2334
5231 804 2502 EN - 04/2020

1 Foreword
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard design and optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Truck identification, Factory nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories accompanying the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rules for the operating company of industrial trucks. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safe-keeping and passing on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Copyright and proprietary rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operator, Form of address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety
Working safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Medical equipment, implants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Special safety information about load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safe handling of operating media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Regular testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Application area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Narrow aisle vehicles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Directives and guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Driver's licence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Alterations to industrial trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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I5231 804 2502 EN - 04/2020

3Overview
Industrial-truck view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Standard design of labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Labelling for special equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Description of truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operating the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Swivel shift fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Other attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4 Operation
General commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Weights of the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Transporting and loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Support screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Safe handling of the traction battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Battery compartment cover, Service flap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Installing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Permitted batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Battery commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Replacing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
Function checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
Daily commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Checklist before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Driver's compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Access to the driver's compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Initial driving exercises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adjusting the position of the operating panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
Driver's seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Switching on the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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II 5231 804 2502 EN - 04/2020

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Braking, driving and steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Types of guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
Mechanical guidance MZF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
Load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Moving the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Load capacity diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
Fork arms, adjustable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Emergency operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Emergency lowering via the operating panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Emergency lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
Securing the load support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Emergency operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Emergency abseil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
Parking, decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Parking and leaving the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
5 Regular care and maintenance
Regular care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Special versions, special equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Regular maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1000-hour maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2000-hour maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
General information about fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Removing the control compartment hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6 Technical data
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7 Special equipment
Additional documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Enabling options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
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III5231 804 2502 EN - 04/2020

Optispeed versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Split operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Inductive guidance IZF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Automatic Floor Compensation AFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Lift cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Traction cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Aisle entry assistant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Battery on a roller channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Electronic access control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Automatic braking systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Personal protection system (MPSE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Safety laser scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Personal protection system, preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Tilt barrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Mirror and lighting module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Lift height preselection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Driver's cabs, special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Wind deflector cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Intercom system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Warm-air heating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Protective roof cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Radio installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Overhead guard switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Working spotlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Safety Light safety headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Acoustic alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Antistatic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Guard plate on rack rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Telescopic table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Other attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Trucks for use in cold storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
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IV 5231 804 2502 EN - 04/2020

Mounting system for auxiliary components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
USB charging station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
MMS interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Two-person cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Working platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
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V5231 804 2502 EN - 04/2020

1
Foreword

General
Our industrial trucks comply with applicable
European regulations. Any other applicable
country-specific regulations or operating con-
ditions for the use of industrial trucks must al-
so be observed.
The aim of this manual is to inform you about
how to safely handle your industrial truck and
how to keep it operational. It is therefore es-
sential that operators, operating personnel
and maintenance personnel familiarise them-
selves with, understand and adhere to the
contents of this manual. The operability, per-
formance and service life of the vehicle are
dependent on:
●
Proper use
●
A daily inspection by the operator and
●
Regular, appropriate maintenance work

Foreword
1
General
2 5231 804 2502 EN - 04/2020

EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
according to these operating instructions
Model according to these operating instructions
conforms to the most recent version of EC Machinery Directive 2006/42/EC and the most re-
cent version of EMC Directive 2014/30/EU for industrial trucks implemented in accordance with
harmonised standard EN 12895:2015. Furthermore, we declare that any radio equipment con-
tained in this machine conforms with the most recent version of Radio Equipment Directive
2014/53/EU. The manufacturer is solely responsible for exhibiting this declaration of conformi-
ty.
Notified body in accordance with Annex
IX:
EU notified body no. 2140
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
Foreword
1
EC declaration of conformity
35231 804 2502 EN - 04/2020

Safety instructions
Explanations of the terms used in this manual:
DANGER
There is the risk of fatality to the operator.
The procedures indicated should be complied with in
full in order to avoid this danger.
WARNING
There is a hazard that could cause major damage to
property or to the health of the operator.
The procedures indicated should be complied with in
full in order to avoid this danger.
CAUTION
There is a risk of damage to property.
The procedures indicated should be complied with in
full in order to avoid this danger.
NOTE
Special attention is drawn to procedures and
technical requirements that must particularly
be observed.
Standard design and optional equipment
These instructions describe the
●
intended use
●
regular maintenance
●
and prescribed maintenance
for industrial trucks in the standard design and
for the optional equipment available at the
time of going to print.
Special versions and special equipment
(UPA)
For industrial trucks in a customer-specific
special version or with special equipment, ad-
ditional order-related documentation is created
and supplied if required.
Foreword
1
Safety instructions
4 5231 804 2502 EN - 04/2020

Truck identification, Factory
nameplate
The nameplate is fitted in the area of the driv-
ing seat and contains the following details:
Factory nameplate
CE symbol. The CE symbol confirms that
the EU machine guidelines and all the rele-
vant guidelines, which are valid for this prod-
uct, have been met.
Truck type
Truck serial number. This serial number
must be given in the event of any queries.
Year of manufacture
1
2
3
4
Nominal loading capacity
Unladen weight
Battery voltage
Maximum battery weight
Minimum battery weight
Rated drive power
Ballast weight
Name of manufacturer
5
6
7
8
9
10
11
12
Foreword
1
Truck identification, Factory nameplate
55231 804 2502 EN - 04/2020

Product documentation
This includes:
●
Spare parts list
●
Operating and maintenance manual
●
Any additional documentation for the driv-
er's seat
●
Any additional documentation for an attach-
ment
●
Any additional documentation for the bat-
tery
●
Any additional order-related documentation
Accessories accompanying
the product
Each truck is supplied with a box of accesso-
ries upon delivery from the factory.
The contents differ depending on the truck
type and the order.
This includes, among other items, an adhesive
label that shows how to disable the magnetic
brake on the traction motor using mechanical
means. This adhesive label can be affixed in a
suitable position in the control compartment
near the magnetic brake.
This box also contains the documentation to
accompany the product, and the screws and
wrench that are required to disable the mag-
netic brake.
Depending on the type, additional lubricating
nipples may be included for maintenance.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.

Foreword
1
Product documentation
6 5231 804 2502 EN - 04/2020

This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
Safe-keeping and passing on
●
These operating and maintenance instruc-
tions must be kept safely so that the opera-
tor always has access to them.
●
Documents can be ordered retrospectively.
Please give the ID or the order number.
●
If the truck is sold on, the complete docu-
mentation should be passed on along with
the truck.

Foreword
1
Safe-keeping and passing on
75231 804 2502 EN - 04/2020

Copyright and proprietary
rights
This manual - and any excerpts thereof - may
not be reproduced, translated or tansmitted in
any form to third parties without the express
written permission of the manufacturer.

Foreword
1
Copyright and proprietary rights
8 5231 804 2502 EN - 04/2020

Operator,
Form of address
Our products are suitable for use by male or
female operators. However, these instructions
use only the masculine form of address, here-
inafter "operator", to simplify the text.
Dimensions of the operator's compart-
ment
The dimensions of the operator's compart-
ment on our industrial trucks are designed in
accordance with standard DIN EN ISO 3411
and are accordingly constructed for both fe-
male and male operators. This standard also
stipulates ranges within which the operator's
body weight and dimensions should lie. EN
ISO 3411 specifies 114.1 kg for the maximum
body weight for a large operator.
CAUTION
Reduction in the load capacity. Negative effect on
stability.
If the actual body weight of the operator exceeds
114.1 kg, the maximum load weight must be reduced
by the difference compared with the information on
the load capacity diagram.
Example
The actual body weight of the operator is 160 kg. In
this case, the maximum load weight must be reduced
by approx. 46 kg compared with the information on
the load capacity diagram.
If these industrial trucks are operated by per-
sons who do not meet the criteria specified in
EN ISO 3411, the following effects must be
expected:
●
The ergonomic conditions may be less fa-
vourable
●
It may not possible for the operator to reach
the pedals and foot switches
●
The useable height below the overhead
guard may be too low
●
The adjustment ranges for the steering-
wheel and operating panel adjuster may no
longer be sufficient
●
The adjustment ranges for adjustable driv-
ers' seats may no longer be sufficient
●
There could be a negative effect on the
load-bearing capacity of the industrial truck
Please be sure to consult your responsible au-
thorised service partner.
Foreword
1
Operator, Form of address
95231 804 2502 EN - 04/2020

Foreword
1
Operator, Form of address
10 5231 804 2502 EN - 04/2020

2
Safety

Working safely
●
The industrial truck must be operated exclu-
sively from the driver's compartment
●
If industrial trucks are equipped for pedes-
trian mode or with external operating pan-
els, the industrial trucks may be operated
using these features; for further safety infor-
mation for this purpose, refer to the relevant
additional descriptions
●
When driving without a load, lower the fork
to floor height
●
When driving with a load, the load must be
lifted a few centimetres off the ground (clear
of the ground, max. 500 mm)
●
The driver must keep all body parts within
the contours of the driver's compartment;
the driver must refrain from sticking his
head out to gain a better view and from
reaching into the area of the moving lift
mast because doing this is highly danger-
ous
●
Aside from the driver, there must be no oth-
er person present on the industrial truck un-
less the industrial truck has additional
equipment to enable operation with two per-
sons
●
Basically, it is the driver's duty to adapt his
driving speed to the local conditions and the
respective situation. When cornering in par-
ticular, attention must be paid to the overall
height and the centre of gravity, which will
be high as a result.
●
When cornering and driving past parts of
buildings that restrict visibility, use the horn
to warn others that the industrial truck is ap-
proaching.
●
When driving through doorways and under
ceiling joists, take the height of the industri-
al truck into consideration.
●
Multiple operations or other types of opera-
tions not described here, especially the
blocking or disabling of operating devices,
can cause damage to the industrial truck
but also uncontrolled movements and are
therefore prohibited
●
The driver must secure the industrial truck
against unauthorised use by removing and
taking the switch key or by clearing the ac-
cess information on the electronic access
control system when leaving the industrial
truck.
Safe working environment
●
People must not encroach into the working
area (danger area) of the industrial truck; If
a person does enter the danger area, all
movements of the industrial truck must be
stopped immediately and the person must
be directed away from the area
●
If there are marked roadways, the industrial
truck must be moved only within these
markings for safety reasons
●
It is never permitted for anyone to stand be-
neath a raised load or driver's compart-
ment.
●
The condition of the floor surface influences
the braking distance of the industrial truck.
The driver must take account of this in his
driving and braking style.
●
If the area of application and work situation
so require, the operating company must
evaluate the potential hazards and provide
appropriate personal protective equipment
such as safety shoes, a safety helmet, safe-
ty gloves or protection goggles: responsibili-
ty for the selection and provision lies with
the operating company; responsibility for
use of the equipment lies with the operator
Safe machine
●
Essentially, all safety information located on
the industrial truck must be observed
●
Missing or illegible safety information must
be replaced
●
The openings in the area of the battery
where gas may be released must not be
covered or sealed. To prevent the formation
of potentially explosive gas mixtures, an un-
restricted air supply is required.
●
Under no circumstances should openings
be made in the battery's gassing area,
which could allow the gas created during
charging to enter the area of the driver's
compartment.
Operational safety takes priority over working
speed!
Safety
2
Working safely
12 5231 804 2502 EN - 04/2020