Lionel Keystone Super Freight User manual

73-0000-250
4/05
CAUTION—ELECTRICTOY
NOT RECOMMENDED FOR CHILDREN UNDER EIGHT YEARS OF AGE. AS WITH
ALL ELECTRIC PRODUCTS, PRECAUTIONS SHOULD BE OBSERVED DURING
HANDLINGAND USETO REDUCETHE RISK OF ELECTRIC SHOCK.
TRANSFORMER RATINGS—INPUT:120VAC; 60 HZ ONLY.
AC OUTPUT:18V; 80VA
Keystone Super Freight
Ready-to-Run Train Set
Owner’s Manual
®
featuring
and

Congratulations!
2
Congratulations on your purchase of the ready-to-run Keystone Super Freight Train Set with the TrainMaster Command Control and the RailSounds sound system! This set features everything
you need to get started—a mighty CW-80 Transformer, a huge loop of FasTrack track, a string of
detailed cars, and a TrainMaster Command Control equipped Lionel locomotive. Plus, you get the
authentic locomotive sounds of the RailSounds sound system.
Have fun growing with this complete train set! Start with the set components, then follow
your imagination into your own miniature world. Expand your railroad empire with addition-
al FasTrack track sections, enhance your layout with accessories, lengthen your consist with
extra cars, or operate a new locomotive at the head end of your train! To unlock the advanced
features of your TrainMaster Command Control equipped locomotive, you may choose to pur-
chase the TMCC CAB-1 Remote Controller (6-12868) and the Command Base (6-12911).
Explore the possibilities at your authorized Lionel dealer.
Use this Owner’s Manual to learn how to set up, operate, and maintain your train set for
years of reliable operation.
The following Lionel marks may be used throughout this instruction manual and are protected under
law. All rights reserved.
Lionel®, TrainMaster®, Odyssey®, RailSounds®, CrewTalk™, TowerCom™, DynaChuff™,
StationSounds™, Pullmor®, ElectroCoupler™, Magne-Traction®, CAB-1®Remote Controller,
PowerMaster®, Lionel ZW®, ZW®, PowerHouse®, TMCC®, Lionelville™, Lockon®, Wireless Tether™,
LionMaster®, American Flyer®, TrainSounds™
The name FasTrack®is used with permission from Pitsco, Inc.

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The transformer included with this set should be periodically
examined for conditions that may result in the risk of fire,
electric shock, or injury to persons (such as damage to the
output cord, blades, housing, or other parts). In the event that
such conditions exist, the transformer should not be used until
properly repaired.
Parents!
Keystone Super Freight Train Set Inventory
• 2-8-4 steam locomotive and tender with RailSounds
• Boxcar
• Single dome tank car
• Flatcar with trailer
• Caboose
• CW-80 Transformer with accessory wire
• Three straight FasTrack track sections
• Eight curved FasTrack track sections
• One straight FasTrack terminal track section
• Replacement traction tire
• Owner’s Manual
• Service Center list
• Lionel RailRoader Club flyer
• Catalog
Keystone Super Freight Train Set Features
• TrainMaster Command Control equipped
• RailSounds sound system
• Puffing smoke
• Bright headlight
• Operating couplers
• Removable trailer on flatcar
• Lighted caboose interior

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Table of contents
Creating your layout
Operating your CW-80 Transformer safely 5
Building your Lionel layout 6
Joining the FasTrack track sections 7
Wiring your CW-80 Transformer 8-9
Conventional transformer operations
Conventional operations 10
Operating your locomotive in the conventional environment 11
Locking your locomotive into a single direction 12
RailSounds sound system operations
RailSounds sound system operations 13
Installing the battery 14
Using the RailSounds sound system in the conventional environment 15
Installing a Lionel Sound Activation Button for conventional operation 16
Using the RailSounds sound system in the TrainMaster Command Control environment 17
TrainMaster Command Control operations
TrainMaster Command Control operations 18
Operating your locomotive in the Command Control environment 19
CAB-1 Remote Controller commands 20
CAB-1 Remote Controller numeric keypad commands 21
Tuning your locomotive’s performance 22-23
Assigning your locomotive a new ID# 24
Reprogramming your locomotive to restore features 25
CW-80 Transformer Operations
Powering your layout with the CW-80 transformer 26
Setting the accessory output 27
Operating and servicing your train set
Adding fluid to your locomotive’s smoke generator 28
Lubricating your locomotive 29
Maintaining your locomotive’s handrail antenna 30
Replacing the traction tires 31
Replacing your locomotive’s lamp 32
Replacing the lamp in your Porthole Caboose 33
Maintaining and servicing your locomotive
Troubleshooting 34
Advanced connections: powering two isolated blocks with two transformers 35
Limited Warranty/Lionel Service 36

5
Operating your CW-80 Transformer safely
Your Lionel CW-80 Transformer is listed by Underwriter’s Laboratory Inc. and has been carefully designed to ensure peak performance. When using electrical products, basic
safety precautions should be maintained.
Be sure to observe the following guidelines:
• Read the manual thoroughly before using this device.
• This device is not recommended for children under eight years of age.
• Parents should periodically inspect this product for potential hazards and, if necessary,
have them repaired by an authorized Lionel Service Center. In the event that such a condi-
tion exists, the transformer should not be used until it has been properly repaired.
• The CW-80 Transformer is intended to be used indoors. Do not use this device if water is
present. Serious or fatal injuries may result.
• Use the CW-80 Transformer only for its intended purpose.
• The CW-80 Transformer was meant to operate on 120-volt, 60-Hertz power. Do not connect
this product to any other power supply.
• Do not operate the CW-80 Transformer with a damaged cord, plug, or case.
• To avoid the risk of electrical shock, do not disassemble the unit. There are no user service-
able parts inside. If damaged, take this product to an authorized Lionel Service Center. A
list of authorized Service Centers is packed with this unit.
• Do not operate the CW-80 Transformer on your layout unattended. Obstructed accessories
or stalled trains may overheat, resulting in damage to your layout.
• Always unplug the CW-80 Transformer from the power source when not in use.
• Never insert objects into the ventilation slots on this product. Damage to sensitive
electronic components can result.
Creating your layout

6
Creating your layout
Building your Lionel layout
Your set comes with eight curved, three straight, and one terminal section of track. Figure 1 provides some examples of layouts that you can build with these track sections.
By adding more FasTrack track sections, you can create an endless number of exciting
track arrangements for more fun, action, and variety. The railroad empire of your dreams can
quickly become a reality!
Figure 1. Track layout ideas
Figure 2. Add-on Track Pack layouts
FasTrack Add-on Track Packs make it easy to expand your railroad. Each Track Pack
includes all the track sections you need to create a more advanced layout using the sections
included with this set. Refer to Figure 2 to explore the possibilities.
Inner Passing LoopAdd-onTrack Pack
6-12028
Figure 8Add-onTrack Pack
6-12030
Outer Passing LoopAdd-onTrack Pack
6-12031
SidingTrackAdd-onTrack Pack
6-12044
Track Packs available separately.

Creating your layout
7
Joining the FasTrack track sections
FasTrack track sections join together easily. With interlocking roadbed sections and large rail tabs, the track fits together securely so you always get good electrical contact. Take a
look at Figure 3 to see how to join the track sections.
1. Line up your two sections of track.
2. Insert the rail tabs into the openings at the ends of the corresponding
rails.
3. Press the sections together until the interlocking roadbed snaps into
place.
Figure 3. Joining the track sections
Rail tab

8
Creating your layout
Wiring your CW-80 Transformer
Connect your FasTrack terminal section to the CW-80 Transformer. Use the wires that are already attached to the terminal section. Make sure that all connections are secure. Loose
connections can produce extremely high temperatures. For this reason, do not touch the
terminals or track connections during use. Also, do not locate scenery materials such as
lichen or ground foam near the terminals.
1. Feed the wires through the notch in the FasTrack terminal section. Refer to
Figure 4 on page 9.
2. Loosen the red TRACK thumbscrew terminal, then slide the red
spade-shaped connector into position. The thumbscrew post should be positioned
between the “blades” of the spade connector. Tighten the thumbscrew to secure the
connection.
Be sure that the “blades” of the spade connectors are in contact with the
thumbscrew post. You may choose to insert one of the blades into the hole in the
post to improve the electrical contact.
3. Loosen the black TRACK thumbscrew terminal, then slide the black
spade-shaped connector into position. Tighten the thumbscrew to secure the
connection.
Be sure that the “blades” of the spade connectors are in contact with the
thumbscrew post. You may choose to insert one of the blades into the hole in the
post to improve the electrical contact.
4. If you need to power an accessory (available separately at your
‘thumbscrew terminals. Use the accessory wire included with the CW-80 Transformer.
5. Plug the CW-80 Transformer into your wall outlet (120 volts).
As your layout expands, you may also make power connections with the stripped ends of
wires, placing no more than two wires on each terminal. For best performance on large
layouts, it is recommended that you use 16-gauge wire to connect your CW-80 Transformer to
the track. On larger layouts where several track connections are required, the use of separate
junctions/terminal strips (available at your local electronics store) is recommended to
prevent voltage drops.
To prevent the excessive build up of heat, be sure to select the proper wire gauge
for your layout. Follow these guidelines:
• Track connections must be made with 18-gauge wire or heavier. Larger
layouts require a minimum of 16-gauge wire.
• Use 24-gauge wire only when connecting single accessories that require lower
current.
• When wiring multiple accessories (two or more) or accessories that require
higher current, be sure to use 18- to 16-gauge wire.
Caution!
Note!
Note!

9
Creating your layout
Wiring your CW-80 Transformer (continued)
U120/60z
0~18VAC
AB
U
0~18VAC
TRACK ACCESSORY
Figure 4. Controller connections
FasTrack terminal section
Notch
Spade-shaped
connector

Conventional transformer operations
Conventional operations
Your locomotive is capable of operating in the conventional environment, controlled by nothing more than a standard Lionel alternating-current (AC) transformer. The CW-80 is illustrated in
Figure 5.
In the conventional environment, your locomotive cycles through a repeating pattern of opera-
tions: forward, neutral, reverse, neutral, and so on. To advance to the next operation, press the
DIRECTION button on your transformer. Alternately, you could use the throttle to briefly turn off
track power so that the locomotive advances to the next operation when power is restored.
Once you cycle the locomotive into forward or reverse, you control your locomotive’s speed by
varying track voltage with the transformer’s throttle. To increase the speed of the locomotive, you
increase track voltage. To decrease the speed, you decrease track voltage. To stop the locomotive and
to change directions (or to enter neutral), track voltage is turned off or interrupted.
Use the WHISTLE and BELL buttons on your transformer to activate these features.
To experience all of your locomotive’s features, we recommend operating in the TrainMaster
Command Control environment. With a simple one-wire connection, you can use the CAB-1 Remote
Controller to access all of the functions of your locomotive. Refer to pages 17-25 to see how to operate
your locomotive in the TrainMaster Command Control environment.
10
Whistle
Activates the whistle or horn sound
effect in your Lionel locomotives.
PressWHISTLE to begin the sound;
release the button to end it.
Bell
Starts or stops the tolling bell in any
RailSounds-equipped locomotive. Press
BELL to begin the sound,again to stop it.
Direction
Press the DIRECTION button to go forward
or reverse, or to place the locomotive in
neutral (no movement,headlight is on).
Throttle
Controls your locomotive’s speed.Throw the throttle
forward to increase locomotive speed,backward to slow
it down.
Power-on indicator
The green light illuminates
when the CW-80 is on.
Figure 5. Transformer features