LIXiSE LXC63 0 Series User manual

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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LXC63X0/LXC51X0
Generatorcontrollerusermanual.
Ver1.2Date:2013/06/ 06
Withoutourcompanyconsent,nopartofthismanualcannotbecopied(includingpicturesand
icons).TheCompanyreservestherighttochangethecontentsofthismanualwithoutnotifying
theuser.
Versionhistory
DateVercontent
2010-10-201.0Startpublishing
2011-08-211.1IncreasedDTUbindingandremotemonitoringfunction
2013-06-061.2Increasethepanelcansetparametersoftheitems

LXC63X0/LXC51X0Generatorcontrollerusermanual
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LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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CONTENTS
C ONTENTS
CONTENTS
CONTENTS
1.TechnicalParameter.............................................................................................................................................3
2.Introduction.............................................................................................................................................................4
2.1.MainFeatures.............................................................................................................................................4
2.2.Specialindustryapplicationcharacteristics............................................................................................4
3.Operate....................................................................................................................................................................6
3.1.KeyFunction...............................................................................................................................................6
3.2.Automaticstart/stopoperation..................................................................................................................6
3.2.1StartingSequence:...........................................................................................................................6
3.2.2Stoppingsequence:.........................................................................................................................7
3.3.TestModeStart/StopOperation..............................................................................................................7
3.4.ManualStart/StopOperation....................................................................................................................7
3.5.ManualStop................................................................................................................................................8
3.6.LXC6320/5120Switchcontrolprocedures.............................................................................................8
3.6.1.Manualtransferprocedures...........................................................................................................8
3.6.2.Autotransferprocedures................................................................................................................8
3.7.LXC6310/5110Switchcontrolprocedures.............................................................................................9
3.7.1.Manualtransferprocedures...........................................................................................................9
3.7.2.Autocontrolprocedures.................................................................................................................9
4.SMSremotecontrol、wirelessremotecontrolfunctiondescription..............................................................9
4.1.BASEDONTHEGPRSDTUREMOTEONLINEMONITORING....................................................11
4.2.DTUWITHTHEBINDINGOFTHECONTROLLER..........................................................................12
4.3.MULTILEVELPASSWORDMANAGEMENT......................................................................................12
4.4.HISTORYQUERY...................................................................................................................................13
4.4.1Eventlog..........................................................................................................................................13
4.4.2Historyalarm...................................................................................................................................14
5.Protection..............................................................................................................................................................15
5.1.Warnings....................................................................................................................................................15
5.2.ShutdownAlarm.......................................................................................................................................16
5.3.TripAlarm..................................................................................................................................................16
5.4.SMSalarm.................................................................................................................................................17
6.WIRINGSCONNECTION..................................................................................................................................17
6.1.DescriptionOfTerminalconnection:.....................................................................................................18
7.Parametersetting................................................................................................................................................19
7.1.Dateandtimesetting:..............................................................................................................................19
7.2.Operatingparameters:.............................................................................................................................19
7.3.Parametersetting,contentandscopeoflist........................................................................................20
7.4.Programmableoutputportcanbedefinedcontenttable1-6............................................................24
7.5.Programmableinputport1-6definitioncontentlist.............................................................................28
7.6.CustomProjectNameList......................................................................................................................29
7.7.Sensorselectionlist.................................................................................................................................30
7.8.Successfulstartingconditionselectionlist...........................................................................................30
8.COMMISSIONING...............................................................................................................................................31
9.Typicalapplications.............................................................................................................................................32
10.CommonFaultsAndExclusionMethod.........................................................................................................36
11.ProductPackaging............................................................................................................................................36

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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1.
1.
1.
1. T
T
T
T echnical
e chnical
echnical
echnicalP
P
P
Parameter
a rameter
arameter
arameter
Project Pontent
OperatingVoltageDC8.0VtoDC35.0V,ContinuousPowerSupply.
PowerConsumption<3W(standby:≤2W)
AlternatorInputRange
3-Phase4-Wire
3-Phase3-Wire
Single-phase2-wire
2-Phase3-Wire:
20VAC-360VAC(ph-N)
30VAC-600VAC(ph-ph)
20VAC-360VAC(ph-N)
20VAC-360VAC(ph-N)
AlternatorFrequency50/60Hz
SpeedsensorvoltageVPP1.0to70V(Peaktopeak)
SpeedsensorFrequency30-10000Hz
StartRelayOutput16AmpControllerPowerVoltageOutput
FuelRelayOutput16AmpControllerPowerVoltageOutput
ProgrammableRelayOutput116AmpControllerPowerVoltageOutput
ProgrammableRelayOutput216AmpControllerPowerVoltageOutput
ProgrammableRelayOutput316AmpControllerPowerVoltageOutput
ProgrammableRelayOutput416Amp250VACvoltagefreeoutput
CloseGeneratorRelayOutput516Amp250VACvoltagefreeoutput
CloseMainsRelayOutput616Amp250VACvoltagefreeoutput
CaseDimension240mmx172mmx57mm
Panelcutout214mmx160mm
C.T.Secondary5ARated
WorkingConditionsTemperature:(-25~70)℃andhumidity:(20~90)%
StorageConditionTemperature:(-40～＋70)℃
ProtectionLevel
IP55:whenwaterproofrubbersealinstalledbetween
controllerandpanelfascia.
IP42:whenwaterproofrubbersealisnotinstalled
betweenthecontrollerandpanelfascia.
InsulatingIntensity
Object:input/output/power
Quotestandard:IEC688-1992
Testway:AC1.5kV/1minleakagecurrent:3mA
Weight0.90kg

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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2.
2.
2.
2.Introduction
I ntroduction
Introduction
Introduction
LXC6310/LXC6320/LXC5110/LXC5120seriescontrollersreal-timesystemsusing32-bitmicroprocessor
controltechnologytoachieve16kindsofpreciseparametersofmeasurement,32kindsofinput,35kindsof
warningprotection,85kindsofoutput,andtheparametersalmostcanbeadjustedbykeypad.Itcanshow
engineandgeneratorparametersonLCDgraphicsdisplay.Ithasrapidlyappliedtomanyareas,suchas:
smallpowerplants,biogaspowergeneration,oilandpower,fieldengineering,factory,firepumps,mobile
basestationsandmanyotherfields.Forgasoline,diesel,naturalgas,biogasandotherpowerequipment,
manywell-knowncompanyinlandandabroadhasbeenwidelysupportingapplications.
2.1.
2.1.
2.1.
2.1.Main
M ain
Main
MainFeatures
F eatures
Features
Features

WithARM-based32-bitMCU,highlyintegratedhardware,newreliabilitylevel;
 132x64LCDwithbacklight,multilingualinterface(includingEnglish,Chineseorotherlanguages),98%
oftheparameterscanbesetonthecontrollertofacilitatethecommissioningtestmachine;

Startcontrolandprotectionfunctions,automaticStart&Stopgen-set,ATS(AutoTransferSwitch)
controlwithperfectfaultindicationandprotectionfunction;

AllparameterscanbeusingaPCviaUSB,RS232,RS485interfaceadjust,andmemoryintheinternal
FLASHmemoryinthesystemwhenpowerisnotlost;
 RS485communicationportenablingremotecontrol,remotemeasuring,remotecommunicationvia
ModBusprotocol;(RS485isoptional);
 EquippedwithSMS(ShortMessageService)function.Whengen-setisalarming,controllercansend
shortmessagesviaSMSautomatictomax.5telephonenumbers.Usercancontrolorcheckgen-setby
sendingShortMessage.Equippedwithadvancednetworkingcapabilities,viaGPRSmobilenetwork
andInternetconnectivity,inanyplacewherethenetworkcanberemotelymonitor(GPRSmoduletobe
installed:LXI680);

Varietyofstartingconditionsforsuccess(speedsensor,oilpressure,generatorfrequency,charging
alternator)tochoosefrom,suitableforalloccasionsapplications;

Faulthistorywith200,andcanrecordthefaultinstantoilpressure,watertemperature,voltage,current
andotherimportantparameters;

Equippedwithreal-timeclock,scheduledstart&stopgenerator(canbeseasstartgen-setoncea
day/week/monthwithloadornot),reachautomaticmaintenance;
 Alloutputportsarerelay-out;

Fivefixedanalogsensors(twotemperature,twooilpressure,level),twoprogrammableanalogsensor
canbesettothetemperature orpressureorlevelsensor.Avarietyoftemperature,oilpressure,level
sensorcurvecanbeuseddirectlyandcustomizesensorcurve;
 WidelypowersupplyrangeDC(8~35)V,suitabletodifferentstartingbatteryvoltageenvironment.
2.2.
2.2.
2.2.
2.2.Special
S pecial
Special
Specialindustry
i ndustry
industry
industryapplication
a pplication
application
applicationcharacteristics
c haracteristics
characteristics
characteristics

Leasingindustryapplications:managementprovidestheperfectsolution:leasedoutviaPCremote
managementoftheunit,youcanmonitoralloperatingparameters(oilpressure,watertemperature,voltage,
current,power,etc.),youcanalwayschangetheconfigurationtoprotecttheunitisnotproperapplication,
canrecord200detailedfaultinformation,including:timetofailure,because,whenthevoltage,current,
power,oilpressure,watertemperatureandotherkeyparameters,andreadytouploadtothemonitoring
machine.Anothermulti-levelpasswordmanagementoptionstofacilitatetheleasemanagement;
 Firepumpindustryapplications:Closeelectricalparametermeasurementfunction,usepowerful
programmableinputandoutputportsandinternalprogrammablelogictoachieveautomatedpumpcontrol
system.InsteadoftheconventionalenginecontrollerPLC+simplemanner,makingthesystemmorestable
andreliable;
 Aircompressorindustryapplications:Closevoltagemeasurementsprotection,accordingtotheneedto
configureprogrammableanaloginput,overloadprotection,withprogrammabledigitalinputs,complete
startupcontrol,temperatureandpressurecontrol,protectionparametersettings.

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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�
�
�
� Fully
F ully
Fully
Fullyfunctional,
f unctional,
functional,
functional,and
a nd
and
andcan
c an
can
candetect
d etect
detect
detectalmost
a lmost
almost
almostall
a ll
all
allthe
t he
the
thegenerating
g enerating
generating
generatingunits
u nits
units
unitsof
o f
of
ofelectrical
e lectrical
electrical
electricalparameters
p arameters
parameters
parametersand
a nd
and
and
non-electrical
non-electrical
non-electrical
non-electricalparameters
p arameters
parameters
parameters
Mains
Mains
Mains
Mains
LinevoltageUab，Ubc，Uca
PhasevoltageUa，Ub，Uc
FrequencyHz
Gens
Gens
Gens
Gens
LinevoltageUab，Ubc，Uca
PhasevoltageUa，Ub，Uc
FrequencyHz
LoadcurrentIA，IB，IC
EachphaseandtotalactivepowerkW
EachphaseandtotalreactivepowerkVar
EachphaseandtotalapparentpowerkVA
EachphaseandaveragepowerfactorPF
AccumulatetotalgenspowerkWh、kVarh、kVAh
Sensor
Sensor
Sensor
Sensor
TemperatureWT°C/°FChoosetodisplay
OilpressureOPkPa/Psi/BarChoosetodisplay
Fuellevel(FL)%(unit)
Speed(SPD)RPM(unit)
VoltageofBattery(VB)V(unit)
VoltageofCharger(VD)V(unit)
Hourcount(HC)canaccumulateMax.65535hours.
StarttimescanaccumulateMax.65535times
Mains
M ains
Mains
Mainsand
a nd
and
andgenerator
g enerator
generator
generatorabnormal
a bnormal
abnormal
abnormalconditions:
c onditions:
conditions:
conditions:
Voltageistoohigh
Voltageistoolow
Frequencyistoohigh
Frequencyistoolow
Phaseloss
Lossofpower
The
The
The
Thefault
f ault
fault
faultdisplay
d isplay
display
displayand
a nd
and
andprotection
p rotection
protection
protectionfunction
f unction
function
function
project
project
project
project:
:
:
:
Highwatertemperaturewarn
Highwatertemperatureshutdownalarm
Lowoilpressurewarning
Overspeedshutdownalarm
Boxhightemperaturewarn
Lowfuellevelwarn
Batteryvoltageistoohighwarn
Batteryvoltageistoolowwarn
Loadovercurrentshutdownalarm
Failedtostopalarm
Emergencystopalarm
Oilpressuresensoropencircuitshutdown
alarm

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3.
3.
3.
3.O
O
O
Operate
p erate
perate
perate
3.1.
3.1.
3.1.
3.1.K
K
K
Key
e y
ey
eyF
F
F
Function
u nction
unction
unction
Stop/Resetkey
ThisbuttonplacesthemoduleintoitsStop/resetmode.
Whenengineisrunning,pressingthiskeywillstoptheengine.
Whenashutdownalarmoccur,pressingthiskeywillresetalarm.
StartkeyInmanualormanualtestmode,pressingthiskeywillstartengine.
Manualmodekey/
Config“-”key
Pressingthiskeywillsetthemoduleintomanualmode.
Insettingparameterstatus,pressingthiskeywilldeceasesetting
value.
Manualtestmode/
Config“+”key
Pressingthiskeywillsetthemoduleintomanualtestmode.
Insettingparameterstatus,pressingthiskeywillincreasesetting
value.
Autokey/
Config“enter”key
Pressingthiskeywillsetthemoduleintoautomaticmode.
Insettingparameterstatus,pressingthiskeywillshiftcursororconfirm
settingvalue.
Viewhistoryrecord
key
Pressthisbuttontodisplayabnormalshutdowngeneratorsetrecords,
pressthekeyagaintoexit.
ScrollkeyIntheparameterdisplayandrecordqueryscreen,pressthiskeyto
makeascrolloperation.
3.2.
3.2.
3.2.
3.2.Automatic
A utomatic
Automatic
Automaticstart
s tart
start
start/stop
/ stop
/stop
/stopoperation
o peration
operation
operation
Press,itsindicatorlights,andcontrollerentersAutomode.
3.2.1
3.2.1
3.2.1
3.2.1Starting
S tarting
Starting
StartingSequence
S equence
Sequence
Sequence:
:
:
:
1.LXC6320/5120:WhenMainsisabnormal(overandundervoltage,overandunderfrequency,lossof
phase,phasesequencewrong),itentersintomains"abnormaldelay"andLCDdisplaycountdowntime.
Whenmainsabnormaldelayisover,itenterinto"startdelay".
2.LXC6310/5110:Generatorentersinto"startdelay"assoonas"RemoteStartonLoad"isactive.
3.StartDelaytimerisshownonStatuspageofLCD.
4.Whenstartdelayisover,preheatrelayoutputs(ifthisbeconfigured),"preheatstartdelayXXs"is
showninLCD.
5.Whenpreheatdelayisover,fuelrelayoutputs1sandthenstartrelayoutput;ifenginecrankfailsduring
"crankingtime",thefuelrelayandstartrelaydeactivatedandenterinto"crankresttime"towaitfornext
crank.
6.Ifgeneratorcrankfailswithinsettingtimes,controllerwillsend“Failtostart”andthewarningwillbe
shownonLCDatthesametime.
7.Incaseofsuccessfulcrankattempt,"safetyontimer"starts.Duringthisperiod,lowoilpressure,high
watertemperature,underspeed,chargefailurealarmsaredisabled.Assoonasthisdelayisover,"start
idledelay"isinitiated(ifconfigured).
8.During"startidledelay",underspeed,underfrequency,undervoltagealarmsareinhibited.Whenthis
delayisover,"warmingupdelay"starts(ifconfigured).

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9.When"warmingupdelay"isover,ifgeneratorstateisnormal,itsindicatorwillbeilluminated.Ifvoltage
andfrequencyhasreachedon-loadrequirements,theclosingrelaywillbeenergised,generatorwill
acceptload,generatorpowerindicatorwillturnon,andgeneratorwillenterNormalRunningstate;if
voltageandfrequencyareabnormal,thecontrollerwillinitiatealarm(alarmtypewillbedisplayedonLCD
alarmpage).
3.2.2
3.2.2
3.2.2
3.2.2Stopping
S topping
Stopping
Stoppingsequence:
s equence:
sequence:
sequence:
1.LXC6320/5120:Whenmainsreturnnormalduringgen-setrunning,entersinto"mainsvoltageNormal
delay".Whenmainsnormaldelayareover,enterinto"stopdelay".
2.LXC6310/5110:Generatorentersinto"stopdelay"assoonas"RemoteStartonLoad"isinactive.
3.Whenstopdelayisover,closegeneratorrelayisun-energized;generatorentersinto"coolingtime
delay".After"transferresttime",closemainsrelayisenergized.Generatorindicatorextinguishwhile
mainsindicatorlights.
4.Idlerelayisenergizedassoonasentering"stopidledelay".
5.Ifenter"ETSholddelay",ETSrelayisenergized.Fuelrelayisdeactivatedanddecideswhether
generatorisstoppedornotautomatically.
6.Thenentergen-set"Failtostoptimer",autodecideswhethergeneratorisstoppedornot.
7.Whenthegeneratorstopped,enterthestandbygenerator;Ifthegeneratordoesnotstopthecontroller
alarm(LCDScreenDisplayShutdownfailurewarning).
3.3.
3.3.
3.3.
3.3.Test
T est
Test
TestMode
M ode
Mode
ModeStart/Stop
S tart/Stop
Start/Stop
Start/StopOperation
O peration
Operation
Operation
1.LXC63X0/51X0:Press,controllerentersintoManualstartsmodeanditsindicatorlights.Press
thencontrollerentersinto"ManualTestMode"anditsindicatorlights.Inthebothmode,press
tostartgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratestohigh-speed
running.Withhightemperature,lowoilpressureandabnormalvoltageduringgeneratorrunning,
controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfordetail
procedures).In"ManualTestMode ",generatorrunswell,whethermainsnormalornot,loading
switchmustbetransferredtogeneratorside.Manualstartupandshutdownoperation.In"manual
mode",theproceduresofATSpleaserefertoATSprocedureofgeneratorinthismanual.
3.4.
3.4.
3.4.
3.4.Manual
M anual
Manual
ManualStart/Stop
S tart/Stop
Start/Stop
Start/StopOperation
O peration
Operation
Operation
LXC63X0/51X0:Press,controllerentersintoManualstartsmodeanditsindicatorlights.Thenpress
tostartgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratesto
high-speedrunning.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator
running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor
detailprocedures).Aftergeneratorrunswell,ifremotestartsignalisactive,controllerwillsendclosing
genssignal;iftheremotesignalisinactive,controllerwon′tsendclosingsignal.

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Start Idle
Delay
Second
start
motor
Safety
delay
stage
Crank
Rest
First
start
motor,
but no
success
Idle
Normal
Speed
Auto
Mode
Start
Delay
Warm-
up
Delay
Wait
for
load
Stop
Cooling
Delay
Stop
Idle
Delay
ETS
Hold
Delay
Fail
to
stop
delay
Preheat
Delay
3.5.
3.5.
3.5.
3.5.Manual
M anual
Manual
ManualStop
S top
Stop
Stop
Presscanstoptherunninggenerator(pleaserefertoNo.3~7ofAutostopoperationfordetail
procedures).
Start
Start
Start
Start/
/
/
/stop
s top
stop
stoptiming
t iming
timing
timingdiagram
d iagram
diagram
diagram:
:
:
:
3.6.
3.6.
3.6.
3.6.LXC63
L XC63
LXC63
LXC6320
2 0
20
20/5120
/ 5120
/5120
/5120Switch
S witch
Switch
Switchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
3.6.1.
3.6.1.
3.6.1.
3.6.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures
p rocedures
procedures
procedures
WhencontrollerisinManualmode,theswitchcontrolprocedureswillstartthroughmanualtransfer.Users
cancontroltheloadingtransferofATSviapressingbuttontoswitchonoroff.ButaccordingtotheATS
switchconfigurationisdifferent,thespecificprocesshavesomedistinction.
�
�
�
�If"Open
If"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is
d etect"is
detect"is
detect"is"SELECT
" SELECT
"SELECT
"SELECTDisable"
D isable"
Disable"
Disable"
Afterthepresspowerclosebreak-brakekey,accordingtothecurrentloadcasein2processes:
1:generatorisopenedwhenthegeneratorisload;Iftheloadisclosed,thegeneratorisopen;
2:Mainsisopenedwhenthemainsisload;Whentheendofthesub-gatedelaygeneratorclosing;
Pressmainscloseoropenkey,ifmainshavetakenload,willoutputunloadopen;Iftheloadisopened,the
mainsclose;Ifthegeneratorisload,thegeneratortoopen,whentheendoftheopendelay,thenmainsto
close.
�
�
�
�If"Open
If"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is
d etect"is
detect"is
detect"is"SELECT
" SELECT
"SELECT
"SELECTEnable"and
E nable"and
Enable"and
Enable"and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
Principlesasabove,butineverytimeafterclosingandbreak-brakeauxiliaryinputswitchingstatethrough
testingtodetermine.Ifnotnormalwillbeclosingoropeningfailurewarnings. Note:
Note:
Note:
Note: This
This
This
Thiswarning
w arning
warning
warningcan
c an
can
canbe
b e
be
be
resolved
resolved
resolved
resolvedby
b y
by
bythe
t he
the
thealarm
a larm
alarm
alarmmute
m ute
mute
mute.
.
.
.
3.6.2.
3.6.2.
3.6.2.
3.6.2.Auto
A uto
Auto
Autotransfer
t ransfer
transfer
transferprocedures
p rocedures
procedures
procedures
WhencontrollerisinManualTest,AutoorStopmode,switchcontrolprocedureswillstartthrough
automatictransfer.
If"Open
If"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is"SELECT
d etect"is"SELECT
detect"is"SELECT
detect"is"SELECTDisable"and
D isable"and
Disable"and
Disable"and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
1:Whentransferringloadfrommainstogenerator,controllerbeginsdetecting"failtotransfer",thenthe
opendelayandtransferrestdelaywillbegin.Whendetectingtimeout,ifswitchopenfailed,thegenerator
willnotswitchon,otherwise,generatorswitchon.Detectingtransferfailurewhilegensswitchon.When
detectingtimeup,ifswitchonfail,itisneedtowaitforgeneratortoswitchon.Iftransferfailedand
warning"SELECTEnable",thereisalarmingsignalwhateverswitchonorofffailure.Note:Thiswarning
canberesolvedbythealarmmute. Note:
Note:
Note:
Note:This
This
This
Thiswarning
warning
warning
warningcan
can
can
canbe
be
be
beresolved
resolved
resolved
resolvedby
by
by
bythe
the
the
thealarm
alarm
alarm
alarmmute
mute
mute
mute.
.
.
.
2:Genstoathemainsload,thesameprinciple.
If"Open
If"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is
d etect"is
detect"is
detect"is"SELECT
" SELECT
"SELECT
"SELECTDisable"
D isable"
Disable"
Disable"
1:Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,generator

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switchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,ifswitchonfail,then
waitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereisalarmingsignal.
2:Genstoathemainsload,thesameprinciple.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Mainsloadbetransferredintogensload,afterswitchoffandtransferintervaldelay,gensswitchon.
NOTE:
NOTE:
NOTE:
NOTE:WhenusingATSofnointerposition,switchoffdetectingis"SELECTDisable";Whenusing
ATSofhavinginterposition,switchoff"SELECTDisable"or"SELECTEnable"bothareOK.If
choose"SELECTEnable",switchoffoutputshouldbeconfigured.
3.7.
3.7.
3.7.
3.7.LXC63
L XC63
LXC63
LXC6310
1 0
10
10/5
/ 5
/5
/51
1
1
110
1 0
10
10Switch
S witch
Switch
Switchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
3.7.1.
3.7.1.
3.7.1.
3.7.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures
p rocedures
procedures
procedures
WhencontrollerisinManualmode,manualtransferwillbeexecutive.Userscancontrolswitchonoroff
bypressingkey.Pressgeneratorswitchonoroffkey,ifgeneratorhavetakenload,willoutputunload
signal;iftakennoload,generatorwilloutputloadsignal.
3.7.2.
3.7.2.
3.7.2.
3.7.2.Auto
A uto
Auto
Autocontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
Whencontrollerisinmanualtest,autoorstopmode,switchcontrolprocedureswillstartautotransfer.
�
�
�
�If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
1:
1:
1:
1:If"Open
I f"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is"SELECT
d etect"is"SELECT
detect"is"SELECT
detect"is"SELECTDisable"
D isable"
Disable"
Disable"
Gensloadistransferredintogeneratorun-load,afterthedelayofswitchoff,detectingtransferfailurewhile
switchoffoutput.Whendetectingtimeup,ifswitchofffailed,towaitforswitchoff.Otherwise,switchoffis
completed.Gensunloadistransferredintogensload,afterthedelayofswitchon,detectingtransfer
failurewhileswitchonoutputting.Whendetectingtimeup,ifswitchonfailed,towaitforswitchon.
Otherwise,switchoniscompleted.Iftransferfailedandwarning"SELEnable",thereisalarmingsignal
whateverswitchonorofffailure.
2:
2:
2:
2:If"Open
I f"Open
If"Open
If"Openbreaker
b reaker
breaker
breakerdetect"is"SELECT
d etect"is"SELECT
detect"is"SELECT
detect"is"SELECTEnable"
E nable"
Enable"
Enable"
Gensloadistransferredintogensunload,afterthedelayofswitchoff,switchoffiscompleted.Gensunload
istransferredintogensload,afterthedelayofswitchon,detectingtransferfailurewhileswitchon
outputting.Whendetectingtimeup,ifswitchonfailed,towaitforswitchon.Otherwise,switchonis
completed.Iftransferfailurewarningis"SELEnable",thereiswarningsignalthat"switchonfail".
�
�
�
�If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Gensun-loadistransferredintogensload,gensswitchonandoutput.
Gensloadistransferredintogensun-load,gensswitchoffandoutput.
4.
4.
4.
4.SMS
S MS
SMS
SMSremote
r emote
remote
remotecontrol
c ontrol
control
control、
、
、
、wireless
w ireless
wireless
wirelessremote
r emote
remote
remotecontrol
c ontrol
control
control
function
function
function
functiondescription
d escription
description
description
SMS
SMS
SMS
SMScode
c ode
code
codeis
i s
is
isdescribed
d escribed
described
describedas
a s
as
asfollows
f ollows
follows
follows
Note:If
Note:If
Note:If
Note:Ifthe
t he
the
theoperation
o peration
operation
operationof
o f
of
ofthe
t he
the
thecontroller,
c ontroller,
controller,
controller,the
t he
the
thecontroller
c ontroller
controller
controllerinternally
i nternally
internally
internallyset
s et
set
setto
t o
to
tofly
f ly
fly
flyletter
l etter
letter
letterphone
p hone
phone
phonenumber
n umber
number
number
can
can
can
cannot
n ot
not
notstart
s tart
start
startwith
w ith
with
witha
a
a
a"+86";
" +86";
"+86";
"+86";

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Note:Write
Note:Write
Note:Write
Note:Writetext
t ext
text
textmessages
m essages
messages
messagesare
a re
are
arenot
n ot
not
notcase
c ase
case
casesensitive,
s ensitive,
sensitive,
sensitive,but
b ut
but
butmust
m ust
must
mustbe
b e
be
bewritten
w ritten
written
writtenin
i n
in
instrict
s trict
strict
strictaccordance
a ccordance
accordance
accordance
with
with
with
withthe
t he
the
theinstructions
i nstructions
instructions
instructionsin
i n
in
inthe
t he
the
theformat,
f ormat,
format,
format,the
t he
the
thespaces
s paces
spaces
spacesbetween
b etween
between
betweenall
a ll
all
allthe
t he
the
thewords
w ords
words
wordsare
a re
are
area
a
a
abit
b it
bit
bitof
o f
of
ofspaces,
s paces,
spaces,
spaces,all
a ll
all
all
commands
commands
commands
commandshave
h ave
have
haveto
t o
to
towait
w ait
wait
waituntil
u ntil
until
untilthe
t he
the
thereturn
r eturn
return
returncode
c ode
code
codeindicates
i ndicates
indicates
indicatesthat
t hat
that
thatthe
t he
the
theoperation
o peration
operation
operationis
i s
is
isvalid
v alid
valid
validonly.
o nly.
only.
only.
NO. SMSCommand SMSreturninformation Description
1
1
1
1
SMSGENSET
GENSETALARM
Whengensetisstoppingto
alarm
SYSTEMINSTOPMODEGENSETAT
REST
Atreststatusinstopmode
SYSTEMINMANUALMODEGENSET
ATREST
Atreststatusinmanualmode
SYSTEMINTESTMODEGENSETAT
REST
Atreststatusintestmode
SYSTEMINAUTOMODEGENSETAT
REST
Atreststatusinautomode
SYSTEMINSTOPMODEGENSETIS
RUNNING
Runningstatusinstopmode
SYSTEMINMANUALMODEGENSET
ISRUNNING
Runningstatusinmanualmode
SYSTEMINTESTMODEGENSETIS
RUNNING
Runningstatusintestmode
SYSTEMINAUTOMODEGENSETAT
RUNNING
Runningstatusinautomode
2
2
2
2SMSSTART
GENSETALARM
Generatorisshutdownalarmor
tripalarm
GENSETISRUNNING Thegeneratorisrunning
SMSSTARTINHIBIT SMSstartprohibited
STOPMODENOTSTART Cannotstartinstopmode
SMSSTARTOK Startinmanualorautomode
AUTOMODESTARTOK Inautomaticmodestart
3
3
3
3
SMSSTOPIN
AUTOMODE
AUTOMODESTOPOK Inautomaticmodestop
4
4
4
4SMSSTOP
MODE
SMSSTOPOK Setasstopmode
5
5
5
5SMSMANUAL
MODE
SMSMANUALMODEOK Setasmanualmode
6
6
6
6SMSTEST
MODE
SMSTESTMODEOK Setastrialtestmode
7
7
7
7SMSAUTO
MODE
SMSAUTOMODEOK Setasautomode
8
8
8
8SMSINHIBIT
START
INHIBITSTARTOK Setasstartinhibit
9
9
9
9SMSPERMIT
START
PERMITSTARTOK Setasstartpermit
10
10
10
10SMSDETAILUserschecksetting(Asshownbelow)Userscanquerythroughatext
messagemultiplegenerators

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LXI680
LXI680
LXI680
LXI680connection
c onnection
connection
connectiondiagram
d iagram
diagram
diagram
4.1.
4.1.
4.1.
4.1.BASED
B ASED
BASED
BASEDON
O N
ON
ONTHE
T HE
THE
THEGPRS
G PRS
GPRS
GPRSDTU
D TU
DTU
DTUREMOTE
R EMOTE
REMOTE
REMOTEONLINE
O NLINE
ONLINE
ONLINEMONITORING
M ONITORING
MONITORING
MONITORING
TheprogrambasedonLXI680Gprovidewirelessdatatransmissionnetwork,remotecontroloperationof
thegeneratorontheInternet;andthroughtheincreaseinthegeneratorcontrollerLXI680GRoom
communicationprotocol,sothatthecontrollercantheuseofLXI680GSMSviaSMStocontrolthe
generatorrunandgeneratorsreceivealarmSMS.
Remark：LXI680GisDongguanFeiruiElectronicsCo.,Ltddesignedtailor-madeforthegenerator
controllerwirelessdatatransmissionmodule,inparticulartooptimizethedataexchangebetweenthe
controllerandtheDTU,trulyafastandreliabledatatransmission.
Briefintroduction：LXI680GisanindustrialGPRSDTUwithGPSglobalsatellitepositioningproducts.The
productisintegratedwithinthehigh-performance,low-powerindustrial-gradeGPSmoduleandGPRS
module,GPSglobalpositioningtechnologyandGPRSwirelesscommunicationtechnologytheperfect
combinationofaproduct.
LXI680GplatformbasedonARMandembeddedoperatingsystem,built-inindustrial-grademodule,itcan
beusedinharshenvironments,workingtemperaturerangecanbeupto-40℃~+85℃.LXI680Gprovide
standardRS232serialinterface,canbequicklyandPLC,industrialcontrol,instruments,meters,RTU
equipmentislinkedtogether,throughtheGPRSnetworkwillbelinkedtoLXI680Gequipmentdata
transmissiontoahostontheInternet,realizethedataremotetransparenttransmission,atthesametime
tothefront-endequipmentofGPSlocationinformationreportedtohost,realizepositioningofthe
equipment.
LXI680Gwithpositioning,wirelessdatacommunicationsanddataprocessingcapabilitiesinacompact,
rugged,reliable,easytoinstall,canbewidelyusedinconstruction,transportationandotherindustries.
Particularlysuitablefortowercranemonitoring,heavymachinerymanagement,butalsocanbeusedin
thefieldoftaxioperationsmanagement,transportvehicles,specialvehicles,vehiclerentalmanagement
andleasing.
GeneratorcontrollerGPRSwirelessdatatransmitter
GSMantenna
GPSantenna

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LXC63X0/LXC51X0
LXC63X0/LXC51X0
LXC63X0/LXC51X0
LXC63X0/LXC51X0Generator
G enerator
Generator
Generatorremote
r emote
remote
remotemonitoring
m onitoring
monitoring
monitoringprogram
p rogram
program
program
4.2.
4.2.
4.2.
4.2.DTU
D TU
DTU
DTUWITH
W ITH
WITH
WITHTHE
T HE
THE
THEBINDING
B INDING
BINDING
BINDINGOF
O F
OF
OFTHE
T HE
THE
THECONTROLLER
C ONTROLLER
CONTROLLER
CONTROLLER
ControllerandLXI680Gafterbinding,itisonlythroughthepasswordtounbundling,ifforcedthecontroller
andtheDTUapart,thecontrollerwillrecordthealarmanddisplayedontheLCDpanelandthewarning
information,orrefusethenextstartgenerator(theusercansetupthebindingdealafterfailure),this
featureisespeciallysuitableforgeneratorleasingindustry.
4.3.
4.3.
4.3.
4.3.MULTILEVEL
M ULTILEVEL
MULTILEVEL
MULTILEVELPASSWORD
P ASSWORD
PASSWORD
PASSWORDMANAGEMENT
M ANAGEMENT
MANAGEMENT
MANAGEMENT
Usersneedtoconfiguretheparameters,throughdifferentpermissionspasswordinput,theparametersof
thecontrollerwillpresentdifferentconfigurationinterface.
NoPassword
Password
Password
Password
type
t ype
type
typeExtend
E xtend
Extend
Extendof
o f
of
ofcompetence
c ompetence
competence
competencePassword
P assword
Password
Password
modification
modification
modification
modificationUnbound
U nbound
Unbound
UnboundParameter
P arameter
Parameter
Parameter
configuration
configuration
configuration
configuration
Password
P assword
Password
Password
Managers
Managers
Managers
ManagersDeadline
D eadline
Deadline
Deadline
1manager
Allchangepermissions
(dynamicpassword
basedonthepassword
andtheapplicationcode
forcalculatingincome)
Leasing
companies
Long
time
2technician
Onlyhavetheparameter
configurepermissions
(notcanunbound）
Leasing
Companies 、
Client
Long
time
3Dynamic
password
Disposable(onlyhasa
one-timepassword
parameterconfigure
permissions,and
unbound)can’tchange
password
Dynamic
calculations
（Dynamic
code
providedby
the
customer）
Certain
time
effectivel
y

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Password
Password
Password
Passwordgeneration
g eneration
generation
generationand
a nd
and
andchange
c hange
change
changethe
t he
the
theinterface
i nterface
interface
interface
4.4.
4.4.
4.4.
4.4.HISTORY
H ISTORY
HISTORY
HISTORYQUERY
Q UERY
QUERY
QUERY
4.4.1
4.4.1
4.4.1
4.4.1Event
E vent
Event
Eventlog
l og
log
log
Inthecontrolpanel,press keystoviewcontrollerbeforeabnormalshutdownrecord,includingthe
timeoftheoutagewarningcontentdisplayandthestate,press keyscansearchrecordback.Return

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accordingtostatecontrollerreal-timeshowpress keyagain.LXC63X0/LXC51X0controllercan
record99abnormaldowntimerecordrecently.
4.4.2
4.4.2
4.4.2
4.4.2History
H istory
History
Historyalarm
a larm
alarm
alarm
Controllerwillrecordthemomentarygeneratorallmonitoringparameters.Userscanremoteaccess,easy
tocauseanalysis,duetoasinglerecorddataismore,therecordcanonlybethroughmonitoringsoftware
review,monitoringsoftwarecanbethroughtheDTUwirelessremotereaddata.
Record
R ecord
Record
Recordreading
r eading
reading
readingwindow
w indow
window
window
Recorded
Recorded
Recorded
Recordeddata
d ata
data
datadisplay
d isplay
display
displaywindow
w indow
window
window

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5.
5.
5.
5.Protection
P rotection
Protection
Protection
5.1.
5.1.
5.1.
5.1.W
W
W
Warning
a rning
arning
arnings
s
s
s
Whenthecontrollerdetectswarningsignal,controlleronlywarningdoesnotstop,andtheLCDdisplaya
warningalarmtype.
Thefollowingtablewarningvolumecontroller:
No Warningtype Description
1HighTemp.WarnWhencontrollerdetectsthetemperatureishigherthanthesetvalue,itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
2Lowoilpressure
warn
Whencontrollerdetectstheoilpressureislowerthanthesetvalue,itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
3OverSpeedWarnWhencontrollerdetectsthespeedishigherthanthesetvalue,itwillsenda
warnalarmsignalanditwillbedisplayedinLCD.
4UnderSpeedWarnWhencontrollerdetectsthespeedislowerthanthesetvalue,itwillsenda
warnalarmsignalanditwillbedisplayedinLCD.
5LossofSpeed
SignalWarn
Whencontrollerdetectsthespeedis0andtheactionselect"Warn",itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
6OverFrequency
Warn
Whencontrollerdetectsthefrequencyishigherthanthesetvalue,itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
7UnderFrequency
Warn
Whencontrollerdetectsthefrequencyislowerthanthesetvalue,itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
8OverVoltageWanWhencontrollerdetectsthevoltageishigherthanthesetvalue,itwillsend
awarnalarmsignalanditwillbedisplayedinLCD.
9UnderVoltage
Warn
Whencontrollerdetectsthevoltageislowerthanthesetvalue,itwillsend
awarnalarmsignalanditwillbedisplayedinLCD.
10OverCurrentWarnWhencontrollerdetectsthecurrentishigherthanthesetvalue,itwillsend
awarnalarmsignalanditwillbedisplayedinLCD.
11FailtoStopWhengeneratorcannotstopafterthe“stopdelay”/”ETSdelay”,controller
willsendwarningalarmsignalanditwillbedisplayedinLCD.
12LowLevelWarnWhencontrollerdetectstheoilleverislowerthanthesetvalue,itwillsend
awarnalarmsignalanditwillbedisplayedinLCD.
13ChargeAltFailWhencontrollerdetectsthechargervoltageislowerthanthesetvalue,it
willsendawarnalarmsignalanditwillbedisplayedinLCD.
14BatteryUnder
Voltage
Whencontrollerdetectsthebatteryvoltageislower thanthesetvalue,it
willsendawarnalarmsignalanditwillbedisplayedinLCD.
15BatteryOver
Voltage
Whencontrollerdetectsthebatteryvoltageishigherthanthesetvalue, itwill
sendawarnalarmsignalanditwillbedisplayedinLCD.
16Auxiliaryinputport
1-6warning
Whendigitinputport1-6issetaswarningandactive,controllersends
correspondingwarningsignal.
17DTUbindfailed
WhensettingtheDTUandthecontrollerbinding,iftheDTUisartificially
removedanddisconnectedfromthecontroller,thecontrollerwillissuean
alarm,thealarmoperationisperformedaftertheusercanset.
18Loadconversion
failedControllerperformsloadswitch,switchfailurealarmisdetectedthealarm.
Note:
Note:
Note:
Note: the
the
the
theauxiliary
auxiliary
auxiliary
auxiliaryinput
input
input
inputport
port
port
portwarning
warning
warning
warningtypes,
types,
types,
types,must
must
must
mustbe
be
be
beuser
user
user
userconfiguration,
configuration,
configuration,
configuration,to
to
to
tobe
be
be
beeffective
effective
effective
effective.
.
.
.

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5.2.
5.2.
5.2.
5.2.S
S
S
Shutdown
h utdown
hutdown
hutdownA
A
A
Alarm
l arm
larm
larm
Whencontrollerdetectsshutdownalarm,itwillsendsignaltostopthegeneratortoloadout,andthe
displayalarmtype.
Shutdownalarmsasfollowing:
No Warningtypes Description
1EmergencyStopWhencontrollerdetectsemergencystopsignal,itwillsendastopalarm
signalanditwillbedisplayedinLCD.
2 HighTemperature
Whencontrollerdetectedthetemperatureofwater/cylinderishigherthan
preset,itwillsendastopalarmsignalanditwillbedisplayedinLCD.
3LowOilPressureWhencontrollerdetectedoilpressureislowerthanthepreset,itwillsend
astopalarmsignalanditwillbedisplayedinLCD.
4OverSpeedWhencontrollerdetectedgensetspeedisoverthepreset,itwillsenda
stopalarmsignalanditwillbedisplayedinLCD.
5UnderSpeedWhencontrollerdetectedgensetspeedisunderthepreset,itwillsenda
stopalarmsignalanditwillbedisplayedinLCD.
6LossOfSpeed
Signal
Whencontrollerdetectedgensetspeedis0,itwillsendastopalarm
signalanditwillbedisplayedinLCD.
7OverFrequencyWhencontrollerdetectedgensetfrequencyisoverthepreset,itwillsend
astopalarmsignalanditwillbedisplayedinLCD.
8UnderFrequencyWhencontrollerdetectedgensetfrequencyisunderthepreset,itwill
sendastopalarmsignalanditwillbedisplayedinLCD.
9OverVoltageWhencontrollerdetectedgensetvoltageisoverthepreset,itwillsenda
stopalarmsignalanditwillbedisplayedinLCD.
10UnderVoltageWhencontrollerdetectedgensetvoltageisunderthepreset,itwillsenda
stopalarmsignalanditwillbedisplayedinLCD.
11OverCurrentWhencontrollerdetectedgensetcurrentisoverthepresetanddelayis
not0,itwillsendastopalarmsignalanditwillbedisplayedinLCD.
12FailToStartDuringthestartattempttimes,ifgensetstartfailed,itwillsendastop
alarmsignalanditwillbedisplayedinLCD.
13OilPressure
SensorOpen
Whenoilpressuresensoropenscircuitandtheinputisactive,controller
willsendastopalarmsignalanditwillbedisplayedinLCD.
14InputPort 1-6
Whencontrollerdetectedtheinputport1-6externalwarningisactive,
controllerwillsendshutdownalarmsignalanditwillbedisplayedinLCD.
15 D+Openshutdown GeneratorstartingontheD+connectedtodetectifanalarmwhenopen.
Note:
Note:
Note:
Note: the
the
the
theinput
input
input
input port
port
port
portshutdown
shutdown
shutdown
shutdownalarm
alarm
alarm
alarmtypes,
types,
types,
types,must
must
must
mustbe
be
be
beuser
user
user
userconfiguration,
configuration,
configuration,
configuration,to
to
to
tobe
be
be
beeffective.
effective.
effective.
effective.
5.3.
5.3.
5.3.
5.3.Trip
T rip
Trip
TripAlarm
A larm
Alarm
Alarm
Whencontrollerdetectsshutdownalarmsignal,itwillshutdowngeneratorquicklyandstopafterhigh
speedcooling.
Tripsshutdownalarmasfollowing:
No Warningtype Detectionrange Description
1OverCurrentRemainvalid
Whencontrollerdetectsthevalueishigherthantheset
value,andtheactionselect"tripandshutdown",itwillsend
atripalarmsignalanditwillbedisplayedinLCD.
2Inputport1-6Theusersetting
range
Whendigitalinputport1-6issetas"tripandshutdown",
andtheactionisactive,itwillsendatripalarmsignalandit
willbedisplayedinLCD.
Note:
Note:
Note:
Note: the
the
the
theinput
input
input
inputport
port
port
porttrip
trip
trip
tripalarm
alarm
alarm
alarmtypes,
types,
types,
types,must
must
must
mustbe
be
be
beuser
user
user
userconfiguration,
configuration,
configuration,
configuration,to
to
to
tobe
be
be
beeffective.
effective.
effective.
effective.

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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5.4.
5.4.
5.4.
5.4.SMS
S MS
SMS
SMSalarm
a larm
alarm
alarm
TheseitemsaresentviaSMStotheusertosettheGSMmobilecommunicationterminal.
No. Condition No. Condition
1Emergencystop16Input3shutdown
2Hightemperature1shutdown17Input4shutdown
3Lowoilpressure1shutdown18Input5shutdown
4Overspeedshutdown19Input6shutdown
5Underspeedshutdown20D+Openshutdown
6Speedsignallossshutdown21Overcurrenttripalarm
7Overfrequencyshutdown22Inputport1tripalarm
8Underfrequencyshutdown23Inputport2tripalarm
9Overvoltageshutdown24Inputport3tripalarm
10Undervoltageshutdown25inputport4tripalarm
11Overcurrentshutdown26inputport5tripalarm
12Startingfailureshutdown27inputport6tripalarm
13Oilpressuresensoropenshutdown28Hightemperature2shutdown
14Input1shutdown29Lowoilpressure2shutdown
15Input2shutdown
6.
6.
6.
6.WIRINGS
W IRINGS
WIRINGS
WIRINGSCONNECTION
C ONNECTION
CONNECTION
CONNECTION
LXC63X0/LXC51X0
LXC63X0/LXC51X0
LXC63X0/LXC51X0
LXC63X0/LXC51X0controller
c ontroller
controller
controller’
’
’
’s
s
s
srear
r ear
rear
rearas
a s
as
asfollowing:
f ollowing:
following:
following:

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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6.1.
6.1.
6.1.
6.1.D
D
D
Description
e scription
escription
escriptionOf
O f
Of
OfT
T
T
Terminal
e rminal
erminal
erminalconnection
c onnection
connection
connection:
:
:
:
No Function
Wire
diameter
Description
1DCinputB-2.5mm
DCnegativeinput,connecttonegativeofstarterbattery.
2DCinputB+2.5mmDCpositiveinput,connecttopositiveofstarter
battery.(20Afuserecommended).
3Emergencystop2.5mm
PlantSupplyB+.Alsosuppliesfuel&start
outputs .(Recommendedmaximum30Afuse).
4Fuelrelayoutput2.5mmB+issuppliedby3points,rated16A.
5Startrelayoutput2.5mm
6-8Aux.Outputrelay1-32.5mmB+output,rated7A.
9
Chargefailureinput/excitation
1.0mmChargingD+input,donotconnecttoground.
10-15Aux.Output1-61.0mmSwitchtoB-.
16MagneticPickup1.0mmCommonground,whichcanbeaccessedchassisor
starterbatterynegative.
17MagneticPickup+1.0mmConnecttoMagneticPickupdevice.
18MagneticPickup-
19OilPressure2Input1.0mmConnecttoOilpressure2sender.
20-22AuxiliaryOutputrelay42.5mmFreevoltagecontacts.16Amprated.
23NC
24RS485Thepublic0.5mm
Isolated.
25RS485+0.5mm
26RS485-0.5mm
27-28AuxiliaryOutputrelay6
(closemainsoutput)2.5mmFreevoltagecontacts,N/C,16Amprated.
48
29-30AuxiliaryOutputrelay6
(closegeneratoroutput)2.5mmFreevoltagecontacts,N/C,16Amprated.
54
31-33Mains(A-C)-phasevoltage
sensinginput1.0mmConnectedto(A-C)-phaseofmains(2Afuseis recommended).
34MainsN-wireinput1.0mmConnectedtoN-wireofmains.
35-37Genset(A-C)-phaseVoltage
sensinginput1.0mmConnecttoA-phaseofgen-set(2Afuseis recommended).
38GensetN-wireinput1.0mmConnectedtoN-wireofgen-set.
39-41CT(A-C)-phasesensing
input2.5mmOutsideconnectedtosecondarycoilofcurrent transformer(rated5A).
42CTCOM2.5mmConnecttosecondaryofallmonitoringCT’s.
43Temperature2SensorInput1.0mmConnecttoTemperatureSensor.
44Oilpressure1sensorinput1.0mmConnecttoOilpressuresender.
45Temperature1sensorinput1.0mmConnecttoTemperaturesender.
46Fuellevelsensorinput1.0mmConnecttofuellevelsensor.
47SensorCOM1.0mm Publicterminalsofsensor,(B-)havealready.connected.
49RS232GND
0.5mmConnecttoGSMmodule.
50RS232TXD
51RS232RXD
52NC
53NC
RS232connector0.5mmConnecttothecomputer.
（2-RXD、3-TXD、5-GND）

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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Parameter
Parameter
Parameter
Parameterconfiguration
c onfiguration
configuration
configuration
1Mainsvoltageisnormaldelay
Range:(0-3600)s
0060
Date/TimeSettingCurrenttime:
08-10-27（1）08:27:55
08-10-27（1）08:27:23
Note
Note
Note
Note:
:
:
: Never
Never
Never
Neverrun
run
run
runthe
the
the
theengine
engine
engine
engineduring
during
during
duringstarting
starting
starting
startingbatteries
batteries
batteries
batteriesremoved,
removed,
removed,
removed,otherwise
otherwise
otherwise
otherwiseit
it
it
itwill
will
will
willcause
cause
cause
causethe
the
the
thecontrol
control
control
control
system
system
system
systemdue
due
due
dueto
to
to
toexcessive
excessive
excessive
excessiveDC
DC
DC
DCinput
input
input
inputvoltage
voltage
voltage
voltageand
and
and
andburned!
burned!
burned!
burned!
7.
7.
7.
7.Parameter
P arameter
Parameter
Parametersetting
s etting
setting
setting
7.1.
7.1.
7.1.
7.1.Date
D ate
Date
Dateand
a nd
and
andtime
t ime
time
timesetting
s etting
setting
setting:
:
:
:
Inthecontrollerstartandpress and Inthecontrollerstartandpress.Theinterfacewilldisplaytwo
lines,dateandtime,thecurrentdateandtimedisplay,seconduserbehaviormodificationstatusdisplay,
theblackdisplaydigitalforcurrentusercanmodifythenumber,pressthe+keyandkeychangestothe
digitalreverseblackdisplay,pressbuttoncanbemodifiedtoconfirmandticktotherightone.
Intermediateparentheses1weekdisplay,whichiscomposedofmicroprocessorbasedonthecurrentset
datecalculated,theuserdoesnotneedtobeamended.
7.2.
7.2.
7.2.
7.2.Operating
O perating
Operating
Operatingparameters
p arameters
parameters
parameters:
:
:
:
Pressedonthecontrollerstart and ,Enterthepasswordtoconfirmtheparameterconfiguration
interface,pressthe+keyorkeyinputcorrespondingpasswordvalue0-9,bitshiftby√button,pressthe
ballbondinpositionfourth,passwordchecking,thepasswordiscorrectaccordingtotheparametersof
themaininterfaceofdifferentaccesspasswordtoenterdifferentpermissions,passworderrordirectly
fromthe.(factorydefaultpasswordis:0000)thefactorydefaultpassworduserscanmodify.Pressthe+
keyandkeyparameterscanbeconfiguredonthescreenturningoperations,accordingtotickbuttonon
theconfigurationparametersscreenunderthepresent,intothecurrentconfigurationmode,thecurrent
valuesofthefirstblackdisplay,pressthe+keyorbuttonforthenumericaladjustment,shiftby√button,
thelastonetotickbuttontoconfirmthissetting.Thevalueisstoredpermanentlytothecontroldeviceof
FLASH.
PasswordDescription:Thecontrollerhasthreeprivilegeaccount;
Defaultfactorysettings:1:Technicianpasswordis0000;2:AdministratorPassword:1234;3:dynamic
password;
Thedifferencebetweenthethreeusers:OnlytheadministratorpasswordanddynamicpasswordsDTU
tiebindingorunbindingsettlementfunctions.
﹡Note:
Note:
Note:
Note:Inthesetupprocess,anytimeaccordingto Keycanimmediatelyinterruptthecurrentsetting
ofparameters,andreturnstheoperationofstandby.

LXC63X0/LXC51X0Generatorcontrollerusermanual
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC63X0/LXC51X0Generatorcontrollerusermanual.DongguanTuanchengAutomationEquipmentCo.,LTD.
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7.3.
7.3.
7.3.
7.3.Parameter
P arameter
Parameter
Parametersetting,
s etting,
setting,
setting,content
c ontent
content
contentand
a nd
and
andscope
s cope
scope
scopeof
o f
of
oflist
l ist
list
list
No
No
No
No Menu
M enu
Menu
MenuRange
R ange
Range
Range
Defa
D efa
Defa
Defa
ult
u lt
ult
ult
Description
D escription
Description
Description
1Mainstransient(0-30s)2
Whenthemainsvoltagefromabnormalto
normalorabnormalfromnormalto
confirmthetimeforswitchingtheATS.
2MainsUnderVoltage(50-360/
624)V184
Whenthesamplingvoltageisbelowthis
value,namelythatthemainsvoltageis
toolow,whensetto30V,lowvoltage
signalisnotdetected,hysteresisis10V.
3MainsOvervoltage(50-360/
624)V176
Whenthesamplingvoltageishigherthis
value,namelythatthemainsvoltageis
toohigh,whensetto620V,highvoltage
signalisnotdetected,hysteresisis10V.
4MainsUnderFrequency(0-75Hz)45
5MainsOverFrequency(0-75Hz)55
6SwitchingTransfertime(0-100s)2
Fromthemainsisopenedtothegensis
closeorfromthegensisopenedtomains
closeintervaltimes.
7Startdelay(0-9999s)1Timefrommainsabnormalorremotestart
signalisactivetostartgenset.
8StopDelay(0-9999s)1Timefrommainsnormalorremotestart
signalisinactivetogen-setstop.
9Numberofstarts(1-10)3
Failtostarttheengine,themaximumnumber
ofstarts.Whenyoureachthesetnumberof
starts,thecontrollersendsstartfailsignal.
10PreheatDelay(0-300s)0Timeofpre-poweringheatplugbefore
starterispoweredup.
11Crankingtime(3-60s)8Timeofstarterpowerup.
12CrankRestTime(3-60s)10Thewaitingtimebeforesecondpower
upwhenenginestartfail.
13SafetyOnDelay(1-60s)10
Alarmsforlowoilpressurehightemp,
underspeed,underfrequency/voltage,
chargefailareinactive.
14StartIdleTime(0-3600s)0Idlerunningtimeofgensetwhenstarting.
15warm-upTime(0-3600s)10Warmingtimebeforegensetswitchon,
afteritintohighspeedrunning.
16Coolingtime(0-3600s)10Radiatingtimebeforegensetstop,afterit
unloads.
17Stopidletime(0-3600s)0Idlerunningtimewhengensetstop.
18ETSSolenoidHold(0-120s)20Stopelectromagnet'spowerontimewhen
gensetisstopping.
19FailToStopDelay(10-120s)0
Whenthe"ETSoutputtime"issetto0,
thedelayfromtheendofidletime
requiredtocompletestop;when"ETS
outputtime"isnotequalto0,theETS
delayfromtheendtocompletestop
requiredofthetime.
20Closingpulsetime(0-5s)5Mainsclosingandgenclosingpulsewidth
of0meanscontinuousoutput.