LIXiSE LXC701 Series User manual
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:T:+86-769-23836636�:F:+86-769-23166296�:www.lixise.comPage1of8
LXC701
Genset
Genset
Genset
GensetController
C ontroller
Controller
ControllerUser
U ser
User
UserManual
M anual
Manual
Manual
Ver1.1Date:2012/12/1
8
Software
Software
Software
Softwareversion
v ersion
version
version
DateVersionNote
2011-10-121.0Originalrelease.
2012-12-181.1AddUSBcommunicationinterface
LXC70
LXC70
LXC70
LXC701
1
1
1S
S
S
Series
e ries
eries
eries
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:T:+86-769-23836636�:F:+86-769-23166296�:www.lixise.comPage2of8
C
C
C
Contents
o ntents
ontents
ontents
1.Summary.................................................................................................................................................................3
2.Features..................................................................................................................................................................3
3.Specification...........................................................................................................................................................3
4.Displaysymbolandoperation..............................................................................................................................4
4.1.Pushbutton.................................................................................................................................................4
4.2.LED...............................................................................................................................................................4
4.3.Operation.....................................................................................................................................................4
4.3.1.ManStart..........................................................................................................................................5
4.3.2.AutoState.........................................................................................................................................5
4.3.3.StopState.........................................................................................................................................5
5.Alarm........................................................................................................................................................................5
6.Parameterstable(onlyadjustviapc)..................................................................................................................6
7.Terminal...................................................................................................................................................................7
8.Casedimensions...................................................................................................................................................8
9.Typicalconnections...............................................................................................................................................8
10.Productpackaging...............................................................................................................................................8
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:T:+86-769-23836636�:F:+86-769-23166296�:www.lixise.comPage3of8
1.
1.
1.
1.Summary
S ummary
Summary
Summary
TheModuleLXC701isansmallAutomaticEngineControlModule.Itselects3kindsofworking
state(Manual,Auto,Stop),canpasspanellighttouchbuttonsartificiallystart/stopgenset,alsocan
throughremotestartsignalinputautomaticstartinggenerator,andcandetectfault(lowoilpressure,high
watertemperature,emergencystopalarm,overspeed)automaticallydisconnectfuelrelaysandstop
electromagnettoelectricsuctionclose.PanelLEDindicatorfaultstate,providerealandeffectivefault
alarmsignal.
2.
2.
2.
2.Features
F eatures
Features
Features
Thepowersupplyawiderange(8~35)VDC,canadaptdifferentstartingbatteryvoltageenvironment.
Withlowoilpressure,highwatertemperature,overspeed,andemergencystop,startfailuresandso
onprotectionandinstructions.
Canprovidecharginggeneratorexcitationfunction.
WithidlespeedcontrolandETSsolenoidfunction.
Speedsignaldependonfrequencyofgenerator.
PanelLEDdisplayvariousoperationandalarmstate.
2relayfixedoutputport(fueloutput,startingoutput).
3aprogrammableoutputport,cansetcommonalarmoutput,preheatoutput,idlecontrol,stopoutput,
andotherfunctions.ProvidePCprogrammingport,gensetworknecessaryvariousdelay,outputport
definition,powerthresholdcanviaPCsettings,PConlyneedaUSBport.
Built-inwatchdogcanneverbedeadhalt,ensuringsmoothprogramexecution.
Standardholes67*67,insertedtypeconnectionterminals,flameretardantABSplasticshell，32-bit
ARMMCU,Stableperformance,easyinstallation.
3.
3.
3.
3.Specification
S pecification
Specification
Specification
DC
DC
DC
DCsupply:
s upply:
supply:
supply:(8~35)V.
Single-phase
Single-phase
Single-phase
Single-phaseAC
A C
AC
ACinput:
i nput:
input:
input:AC(15~300)V(+20%)50Hz/60Hz.
Five
Five
Five
Fiverelay
r elay
relay
relayoutput(B+,
o utput(B+,
output(B+,
output(B+,5A):
5 A):
5A):
5A):Crankoutput
Fueloutput
Configurableoutput1
Configurableoutput2
Configurableoutput3
3
3
3
3Digit
Digit
Digit
Digitinput
i nput
input
inputport:
p ort:
port:
port:connectto(B-)isactive.
Power
Power
Power
PowerConsumption:
C onsumption:
Consumption:
Consumption:standbymode(12V:0.3W,24V:0.4W),working(12V:1W,24V:1.1W)
Operating
Operating
Operating
OperatingTemperature
T emperature
Temperature
TemperatureRange
R ange
Range
Range:
:
:
:-30～+70℃
Dimensions:
Dimensions:
Dimensions:
Dimensions:72mm×72mm×38mm.
Panel
Panel
Panel
Panelcutout:
c utout:
cutout:
cutout:67mm×67mm.
Weight:
Weight:
Weight:
Weight:0.2kg.
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:T:+86-769-23836636�:F:+86-769-23166296�:www.lixise.comPage4of8
4.
4.
4.
4.Display
D isplay
Display
Displaysymbol
s ymbol
symbol
symboland
a nd
and
andoperation
o peration
operation
operation
4.1.
4.1.
4.1.
4.1.Push
P ush
Push
Pushbutton
b utton
button
button
Symbol
Symbol
Symbol
Symbol Defined
Defined
Defined
Defined Description
Description
Description
Description
Manual
startbutton
Pushthisbutton,generatorwillstart,andthemodulecomesintomanual
state.
Autostate
buttonPushthisbutton,themodulecomesintoautostate.
Stopbutton
Pushthisbutton,generatorwillstop,andthemodulecomesintostopstate.
Inthestandbymode,iflongpressingthebuttonfor3secondsallLEDlights.
4.2.
4.2.
4.2.
4.2.LED
L ED
LED
LED
Symbol
Symbol
Symbol
Symbol Defined
Defined
Defined
Defined
Description
Description
Description
Description
RunningRunningled
Beforemodulecranksuccessful,,ifthereisnospeed
frequency,Lightoff.Otherwise,Flashing.
Aftermodulecranksuccessful,Lighten.
EmergencyEmergencystopalarmledLightenwhenemergentstopinputisactive.
HighWaterTemp.
HighWaterTempalarmled
Lightenwhenhighwatertemperaturealarmisappearing.
LowOilPress.LowOilpressurealarmled
Lightenwhenthemoduledetectsthattheengineoil
pressurehasfallenbelowthelowoilpressure
pre-alarmsettinglevel.
OverSpeedOverspeedalarmledLightenwhentheenginespeedhasrisenabovethe
overspeedprealarmsetting.
ChargeFailureChargeFailurealarmled
Lightenifthemoduledoesnotdetectavoltagefrom
thealarmlightterminalontheauxiliarycharge
alternator.
LowBatteryLowBatteryalarmledLightenifthemoduledetectsthattheplantDCsupply
hasfallenbelowthelowvoltagesettinglevel.
OverCrankOverCrankalarmled
Lightoffwhenthemodulestandby.
Slowflashingwhenthemoduleisintheprocessfrom
preheatingtocrank.
Lightenwhenmodulecrankfailure.
Lightoffwhenaftercranksuccessful.
CommonAlarmCommonAlarmled
Commonalarmindication.
Lightenoffwhenthereisnoalarm.
Slowflashingwhenthereiswarningalarm.
Fastflashingwhenthereisshutdownalarm.（Alarm
include:emergencystop,hightemperature,lowoil
pressure,overspeed,underspeed,chargefailure,
batteryovervoltage,batteryundervoltage,crank
failure,stopfailure,nogen）
4.3.
4.3.
4.3.
4.3.Operation
O peration
Operation
Operation
Modulehasthreestates:stopstate 、manstate 、autostate .
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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4.3.1.
4.3.1.
4.3.1.
4.3.1.Man
M an
Man
ManStart
S tart
Start
Start
WhenpushManstartbutton ，preheatwillfirstoutput,andstartpreheatdelay,whenpreheat
delayisend,fueloutput1second,preheatoutputwillstop,andcrankoutputisstart.Hereenginewill
start,whencranksuccessfully,crankoutputstop.Thenenginecomesintothesafetime.Whenthe
safetimeisend,thenenginecomesintotheidletime.Whenthesafetimeisend,thenidleoutputis
outandenginewillrunatfulltilt.
4.3.2.
4.3.2.
4.3.2.
4.3.2.Auto
A uto
Auto
AutoState
S tate
State
State
Whenpush button,themodulewillenterautomaticstate.Hereifremotestartinputisactive
(connecttoB-),theenginewillstartafterthedelayofstartengine.Preheatwillfirstoutput,andstart
preheatdelay,whenpreheatdelayisend,fueloutput1second,preheatoutputwillstop,andcrank
outputisstart.Hereenginewillstart,whencranksuccessfully,crankoutputstop.Thenengineenter
thesafedelay.Whenthesafedelayisend,thenengineentertheidledelay.Whenthesafedelayis
end,thenidlerelayiscloseandgensetraisehighspeed.
Whenremotestartinputisinactive,theengineentertheidleprocessafterthedelayofenginestop,
idlerelaydisconnect,fuelrelaysoutputaftertheidledelay,ETSsolenoidoutput,gensetwill
automaticallystop,ETSsolenoiddisconnectwhengensetstopsteady.
4.3.3.
4.3.3.
4.3.3.
4.3.3.Stop
S top
Stop
StopState
S tate
State
State
Pushthe buttonwhenengineisrunning,thebuttonbesideledwilllighten,enteridleprocess,idle
relaydisconnect,idledelayended,fueldisconnect,ETSsolenoidoutput,gensetstop,ETSsolenoid
disconnectwhengensetstopsteady.
Whenengineiswaitingstate,pushbutton1secondabove,ETSsolenoidwilloutputandallledwillbe
Lighten.Loosenthestopbuttons,ETSsolenoidoutputdisconnectinstantly,andtestlampsfunctionis
over.
Whenengineiswaitingstate,onlyemergentstopalarmcanbecheck.
5.
5.
5.
5.Alarm
A larm
Alarm
Alarm
Low
Low
Low
LowOil
O il
Oil
OilPressure:
P ressure:
Pressure:
Pressure:checkafterthesafedelay,thedurationof2secondsabove,themodulewillalarm
andstopengine.
High
High
High
HighTemperature
T emperature
Temperature
Temperature：checkafterthesafedelay,thedurationof3secondsabove,themodulewill
alarmandstopengine.
Over
Over
Over
Overspeed:
s peed:
speed:
speed:checkafterthepreheatdelay,thedurationof1.5secondsabove,themodulewillalarm
andstopengine.
Under
Under
Under
Underspeed:
s peed:
speed:
speed:checkwhenenginerunatfulltilt,thedurationof15secondsabove,themodulewill
alarmandstopengine.
Charge
Charge
Charge
ChargeFailure:
F ailure:
Failure:
Failure:checkwhenenginerunatfulltilt,thedurationof3secondsabove,andthemodule
willwarnbutdon’tstopengine.
Over
Over
Over
OverCrank:
C rank:
Crank:
Crank:whenenginecrankfailoverthetimesofconfigure,themodulewillalarmandstop
engine.
Stop
Stop
Stop
StopFailure:
F ailure:
Failure:
Failure:whenengineisstopfail,themodulewillwarn.
No
No
No
Nogenerator:
g enerator:
generator:
generator:checkaftertheidledelay,whengeneratorfrequencyforzeroandthedurationof5
secondsabove,themodulewillalarmandstopengine.
Battery
Battery
Battery
Batteryover
o ver
over
overvoltage:
v oltage:
voltage:
voltage:TheDCsupplyhasrisenabovethehighvoltssettinglevelforthedurationof
thehighbatteryvolts20seconds.
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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Battery
B attery
Battery
Batteryunder
u nder
under
undervoltage:
v oltage:
voltage:
voltage:TheDCsupplyhaslowabovetheundervoltssettinglevelforthedurationof
thelowbatteryvolts20seconds.
Emergency
Emergency
Emergency
EmergencyStop:
S top:
Stop:
Stop:Whenemergencystopinput,ETSsolenoidstopimmediatelyoutput,andthenfuel
disconnect,preheatandstartsignalemitemergencystopalarmsignal.
Common
Common
Common
CommonAlarm:
A larm:
Alarm:
Alarm:whenanyalarmorwarnisappear,thisalarmwillactive.Whentheoverspeed,
underspeed,hightemperature,lowoilpressure,emergencystop,nogenerator,crankfailure,stop
failurealarm,batteryovervoltage,batteryundervoltage,commonalarmLEDilluminate,and
commonalarmoutput.
6.
6.
6.
6.Parameters
P arameters
Parameters
Parameterstable(only
t able(only
table(only
table(onlyadjust
a djust
adjust
adjustvia
v ia
via
viapc)
p c)
pc)
pc)
Set
Set
Set
Setthe
t he
the
thecontent
c ontent
content
contentas
a s
as
asfollows:
f ollows:
follows:
follows:
NO.
NO.
NO.
NO. Parameter
Parameter
Parameter
Parameter Range
Range
Range
Range Default
Default
Default
Default Remark
Remark
Remark
Remark
1Startdelay(0-3600s)1sIt’sthedelayfromremotestartsignalisactiveormainsis
failure,tostartgenerator.
2Stopdelay(0-3600s)5sIt’sthedelayfromremotestartsignalisinactiveormains
isnormal,tostopgenerator.
3Numberof
Crank(1-9)3Numbersofcrankcycles.
4Preheattime(0-300)S0s
Thistimerdictatesthedurationthatthepre-heatoutput
willbeactivebeforeanattemptismadetostartthe
engine.Oncethistimerhasexpiredcrankingwill
commence.
5Crankingtime(1-60)S5s
Thisisthemaximumamountoftimethatthemodulewill
energizethestartermotorforduringstartingattempts
oncethestarterhasengaged.
6Crankrest
time(3-60)S10s
Thisistheamountoftimethemodulewillwaitfor
betweenstartattempts.Thisistoallowthestartermotor
tocoolandthestarterbatteriestorecover.
7Saferunning
time(1-60)S10s
Thistimerdictateshowlongthemodulewillignorethe
Lowoilpressure,HighEngineTemperature,Under
speed,Undervoltsandanyotherinputsconfiguredas
activefromsafetyon.
8Startidletime(0-3600)S0sThisistheamountoftimethatthestartIdlespeedisheld
active.Theseallowtheenginetoholdlowspeed.
9
Warmingupdelay
(0-3600)S0s
10Coolingdelay(0-3600)S0s
11Stopidletime(0-3600)S0sThisistheamountoftimethatthestopIdlespeedisheld
active.Theseallowtheenginetoholdlowspeed.
12ETSsolenoid
hold(0-120)S30s
Thistimerisusediftheunitisconfiguredtooperatean
Energizetostopengine.Itdictatesthedurationthatthe
ETSoutputwillremainactiveafterthemodulehas
detectedtheenginehascometorest.IftheETSoutput
isnotconfigured,thistimerwillstilloperate,preventing
animmediaterestart.
13Failtostopdelay(0-120)S0s
Oncethemodulehasgivenashutdownsignaltothe
engineitexpectstheenginetocometorest.Itmonitors
theOilpressureandspeedsensingsourcesandifthey
stillindicateenginemovementwhenthistimerexpiresa
‘Failtostop’alarmsignalisgenerated.
14CloseATStime(0-20)S0s
Breakerclosepulse.Ifitissettozero,theoutputwillheld.
15OpenATStime(0-20)S0s
Breakeropenpulse.Ifitissettozero,theoutputwillheld.
16Conditionof(0-1)1.EnableThePCconfigurationchoices:(Default:0.Freq)
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
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9.CloseGens
10.OpenGens
11.GenOnLoad
12.LouverControl
13.Pre-LubricateOutput
14.AheadFuelOutput
15.AirFlapOutput
16.ExcitationOutput
Crank--Freq0:Freq
1:OilPressure
2:Freq+OilPressure
3:D+
4:OilPressure+D+
17Conditionof
Crank--oil(0-1)0.Disable
18Conditionof
Crank--D+(0-1)0.Disable
19Freq
disconnect(5-30)Hz10HZIntheprocessofcranking,whenthegensfrequency
exceedsthisvalue,thestarterwillbeseparated.
20D+disconnect(3-32)V8V
21FrequencyOn
Load(10-70)Hz48HZGensnormalwhenthegensfrequencyisgreaterthan
thefrequencyonload.
22Gensoverfreq(0-75)Hz57HZ
Whengeneratorfrequencyisoverthanthepointandhold
greatthan3seconds,generatoroverfrequencyisactive.
23Gensunderfreq(0-59)Hz0HZ
Whengeneratorfrequencyislowthanthepoint,generator
lowfrequencyandholdgreatthan15secondsisactive.
24Batteryovervolt(0-35)V35V
Whengeneratorbatteryvoltageisoverthanthepoint
andholdfor20seconds,batteryovervoltagesignalis
active.It’sawarningalarm.
25Batteryunder
volt(0-30)V8V
Whengeneratorbatteryvoltageislessthanthepointand
holdfor20seconds,batteryundervoltagesignalis
active.It’sawarningalarm.
26Chargefailure
volt(0-30)V4V
Duringgeneratorisrunning,whenchargealternator
WL/D+voltageislowthanthispointandremainfor5
seconds,generatorwillwarningalarm.
27Configurable
output1(0-16)5.Idle
output
0.notused
1.Commonalarm
2.Preheatoutput
3.Fuelrelayoutput
4.Crankrelayoutput
5.Idlecontrol
6.
EnergizedToStopoutput
7.Overspeedoutput
8.Running
28Configurable
output2(0-16)
6.
Energize
dTo
Stop
output
29Configurable
output3(0-16)1.Commo
nOutput
7.
7.
7.
7.Terminal
T erminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal1
1
1
1（B-
B -
B-
B-）：connecttothecathodeofbattery.
Terminal
Terminal
Terminal
Terminal2(B+)
2 (B+)
2(B+)
2(B+)：connecttotheanodeofbattery.
Terminal
Terminal
Terminal
Terminal3(Em.
3 (Em.
3(Em.
3(Em.stop
s top
stop
stopinput)
i nput)
input)
input)：emergentstopinput,connectto(B+)isactive.
Terminal
Terminal
Terminal
Terminal4(Fuel
4 (Fuel
4(Fuel
4(FuelOutput)
O utput)
Output)
Output)：FuelOutput,(B+,5A).
Terminal
Terminal
Terminal
Terminal5(Start
5 (Start
5(Start
5(StartOutput)
O utput)
Output)
Output)：StartOutput,(B+,5A).
Terminal
Terminal
Terminal
Terminal6(Remote
6 (Remote
6(Remote
6(RemoteStart
S tart
Start
StartInput)
I nput)
Input)
Input)：RemoteStartInput,connectto(B-)isactive.
Terminal
Terminal
Terminal
Terminal7(D+):
7 (D+):
7(D+):
7(D+):ConnecttotheterminalWL(orD+)ofcharger.
Terminal
Terminal
Terminal
Terminal8(LOP
8 (LOP
8(LOP
8(LOPInput)
I nput)
Input)
Input)：Lowoilpressureinput,connectto(B-)isactive.
Terminal
Terminal
Terminal
Terminal9(HWT.
9 (HWT.
9(HWT.
9(HWT.Input)
I nput)
Input)
Input)：Hightemperatureinput,connectto(B-)isactive.
Terminal
Terminal
Terminal
Terminal1
1
1
10
0
0
0（Configurable
C onfigurable
Configurable
ConfigurableOutput3
O utput3
Output3
Output3）：Configurableoutput,(B+,5A).
Terminal
Terminal
Terminal
Terminal1
1
1
11
1
1
1（Configurable
C onfigurable
Configurable
ConfigurableOutput2
O utput2
Output2
Output2）：Configurableoutput,(B+,5A).
Terminal
Terminal
Terminal
Terminal1
1
1
12
2
2
2（Configurable
C onfigurable
Configurable
ConfigurableOutput1
O utput1
Output1
Output1）：Configurableoutput,(B+,5A).
Terminal
Terminal
Terminal
Terminal1
1
1
13
3
3
3（N
N
N
N）、1
1
1
14
4
4
4（L
L
L
L）：AlternatorInput.
USB
USB
USB
USBI
I
I
Interface
n terface
nterface
nterface：ControllerdirectlythroughtheUSBlineconnectedtothecomputerforparametric
programming.
LXC701SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC701ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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8.
8.
8.
8.Case
C ase
Case
Casedimensions
d imensions
dimensions
dimensions
(HOLE:65*65mm)
9.
9.
9.
9.Typical
T ypical
Typical
Typicalconnections
c onnections
connections
connections
10.
10.
10.
10.Product
P roduct
Product
Productpackaging
p ackaging
packaging
packaging
This
This
This
Thisproduct
p roduct
product
productshould
s hould
should
shouldbe
b e
be
befollowing
f ollowing
following
followingsets
s ets
sets
sets:
:
:
:
（1）1pieceofcontrollermodelLXC701
LXC701
LXC701
LXC701;
（2）2pieceoffixedcards;
（3）1pieceofproductcertificate;
（4）1pieceofproductmanual.
Dongguan
Dongguan
Dongguan
DongguanTuancheng
T uancheng
Tuancheng
TuanchengAutomation
A utomation
Automation
Automation
Equipment
Equipment
Equipment
EquipmentCo.,LTD.
C o.,LTD.
Co.,LTD.
Co.,LTD.
Tel:
Tel:
Tel:
Tel:+86-769-23836636
Fax:
Fax:
Fax:
Fax:+86-769-23166296
http:
http:
http:
http://www.lixise.com
http:
http:
http:
http://www.lixise.net
E-mail:
E-mail:
E-mail:
E-mail:sale[email protected]
Add:
Add:
Add:
Add:WentangRoad,Chashang
industrialzone#18,Dongcheng,
Dongguan,Guangdong,China
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