Loos & Co Locoloc HC-3010-R User manual

HC-3010-R
Battery-Powered Handswaging Tool
Operator’s Manual
Locoloc
®
Swaging Tools

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SPECIFICATIONS
CRIMPING TOOL
Output: 6 ton
Weight: 6.8 lbs. with battery
Size: 20.5”L X 4”H x 2.5”W
BATTERY CARTRIDGE (TBP-84)
BATTERY CHARGER
Input Voltage: 120V AC
Charging Capacity: 20VA
Dimensions: 4.25”L x 3.5”W x 3”H
Weight: 1.5 lbs.
Battery Type: Lithium Ion
Voltage: 14.4V DC
Rated current: 3 Ah
Charge time: 1 hour
Dimensions: 3.5”L x 2.7”W x 5.3”H
Weight: 1.25lbs.
STANDARD ACCESSORIES
• 2 Battery Cartridge
• 1 Battery Charger
• 1 Carrying Case
BATTERY POWERED COMPRESSION TOOL
• Operates in Conned Spaces
• 6 Ton Output
• One Hand Operation
• Fully-Enclosed Weather-Resistant Housing
• 180° Rotational Head
1

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STANDARD ACESSORIES
• 1 Carrying Case
• 1 Battery Charger
• 2 TBP-84 Lithium Ion Batteries
• 1 Carrying Strap
2
BATTERY CARTRIDGE
CARRYING CASE
BATTERY CHARGER

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OPERATING INSTRUCTIONS
1. Insert the plug end into 120V power source. The LED indicator will be
steady green indicating the charger is now in “stand-by” mode and
ready to charge the battery. Do not plug the charger into a gener-
ator as this will likely cause the fuse in the charger to short, and
will not operate.
2. To charge a drained battery, insert the battery into the charger until the
LED indicator shows a steady amber.
This indicates the battery is being
charged and will be completed in ap-
proximately 50-70 minutes. The LED
indicator will show a ashing green
(90%) - Steady Green (100%).
3. If the indicator shows a ashing am-
ber LED light when the battery is inserted, the battery is too hot to be
charged and must be cooled to room temperature before charging.
Do not leave the battery in the charger to cool as the charger will not
recognize the battery is inserted and will not charge.
4. If the LED indicator goes out or is ashing quick amber, this could be
a possible short in the battery circuit, or a problem with the charger
itself. It is best to consult the factory for service if such a condition
occurs.
CHARGING THE BATTERY
3
1. While pressing the latch, pull out the battery
cartridge. To replace the battery cartridge,
push the new cartridge rmly into place.
2. After inserting a battery cartridge, check that
it is securely in place by pulling gently. Do not
press the latch when pulling the cartridge.
1. The ram advances when the trigger is pressed and stops when the
trigger is released.
2. To retract the ram, push the release button. The ram continues to re-
tract while the release button is pressed.
ATTACHING THE BATTERY CARTRIDGE
TRIGGER AND RELEASE BUTTON

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OPERATING INSTRUCTIONS
4
Forward Trigger
(2)
Retract Trigger
(4)
Crimping Jaws
(1)

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OPERATING INSTRUCTIONS
Slide the battery into the handle until you hear a click.
Before using the tool, check that the moveable piston is in its rest
position (fully retracted, by actuating the retract trigger).
“Loos” battery driven, hand held, open jaw swaging tool has a pow-
erful 6 Ton output which will crimp the 3/32, 1/8, 3/16 inch copper
oval sleeves on the corresponding sizes of wire rope.
Place the cable sleeve to be crimped in the appropriate cavity.
Press on the forward trigger to crimp the sleeve onto the cable. An
audible click advises when the swage (crimp) is completed.
Open the jaws of the tool by pressing the retract trigger (4) you may
now crimp another sleeve or you may start another crimp cycle of
the tool.
Finished sleeve should look like this. Be sure sleeves have been
compressed the proper number of times. (See Number Of Com-
pressions Figure 1).
Using the swaging gauge provided with the tool to check proper
after swage diameter of sleeve. Compressed sleeve should slide
into size slot in gauge.
Sleeves elongate after compression. To assure maximum holding
allow the end of the cable to extend beyond the sleeve after it is
compressed.
↑
3/32
5

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OPERATING INSTRUCTIONS
The following chart indicates to number of compressions for each
size sleeve to obtain maximum holding strength.
Select the proper cavity size for the sleeve to be swaged. Use only
3/32 sleeves with 3/32 cavity, 1/8 sleeve with 1/8 cavity and so on.
(For lap slices at least two oval sleeves should be used).
6
NUMBER OF COMPRESSIONS
CABLE SIZE ALUMINUM OVAL COPPER OVAL
3/32 2 2
1/8 3 3
3/16 4 4
Figure 1

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IMPORTANT OPERATING PRECAUTIONS
7
1. Select appropriate cavity for the sleeve to be compressed. In-
correct combinations result in inferior connections of the wire.
2. Always point the tool away from other people.
3. If the tool is stored for an extended period at a temperature
of less than 25°F (-5°C), the tool should be allowed to return
to room temperature to ensure smooth operation. Use the tool
only after it has been at room temperature for 1 hour.
4. Do not drop the tool. Dropping the tool may damage the hydrau-
lic circuit and result in the tool not functioning correctly.
5. Keep the head and ram clean and free of debris. Solvents can
be used to clean the head, but should not be used on the plastic
body. Use soap and water to clean the body.
PRECAUTIONS FOR THE TOOL
Ensure that you have read and understand the safety instruc-
tions included in this manual before you operate the tool.
Check whether the tool is damaged. Before using the tool, al-
ways carefully check that parts are functioning correctly.
Check that moving parts do not become stuck and are not damaged.
Do Not use the tool if damaged or defective parts are detected.
Damaged or defective parts must be repaired by a qualied tech-
nician.

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IMPORTANT OPERATING PRECAUTIONS
8
1. Do not short circuit the contacts or expose the cartridge to water, oil
or solvents.
2. Do not disassemble or attempt to repair the battery cartridge or dis-
pose of in a re.
3. Do not drop or otherwise abuse the battery cartridge.
4. Do not leave the cartridge in locations where it will be exposed to a
temperature greater than 140°F (60°C) for an extended period.
5. The battery has a limited life. When the crimping capacity becomes
about 1/2 that of the original capacity, the battery should be replaced.
6. If the battery cartridge is stored without being charged, natural drain-
age will cause the power to be reduced. The battery should be charged
every 3 months if not in use.
PRECAUTIONS FOR THE BATTERY CARTRIDGE
PRECAUTIONS FOR THE CHARGER
1. The LED indicator lights up amber and remains lit when the unit starts
charging a battery cartridge.
2. This unit is for charging battery cartridge TBP-84. Do not use the char-
ger for any other devices.
3. Allow battery cartridges to cool before charging. Allow at least 15 min-
utes between charges when charging several cartridges in succession.
4. Charge batteries at an ambient temperature of 50°-95°F (10°-35°C).
Charging time is approximately 50-70 minutes for the TBP-84.
5. Never short circuit the output terminals.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, attempt to modify, drop or otherwise abuse char-
ger.
8. Place the charger in a well-ventilated area free of foreign objects/mat-
ter.
9. Unplug the charger from the outlet before cleaning or changing adapt-
ers.

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PARTS DIAGRAM
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PARTS LIST
10

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TROUBLESHOOTING GUIDE
11

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12
WARRANTY
Huskie Tools products carry a warranty that makes us a leader in the tool
industry. No other manufacturer dares to back its tools as we do.
All Huskie REC-SERIES battery-operated products carry a 5-year
warranty. The ECO-SERIES battery-operated products carry a 1-year
warranty. The IL-ND battery-operated products carry a 3-year warranty.
The BP-70E, BP-70EI, BP-70MH, and TBP-84 batteries carry a 5-year
or 1,000 recharge cycles warranty from the date stamped on the battery.
PRODUCT WARRANTY
REC-Series battery-operated products 5 Years
ECO-Series battery-operated products* 1 Year
IL-ND battery-operated products 3 Years
Batteries (BP-70E, BP-70EI**, BP-70MH, TBP-84) 5 Years
Chargers (CH-35R, CH-70DCH, CH-90, CH-86 5 Years
*Please call the factory with warranty questions.
**The BP-70EI is no longer available. The LED indicator on the BP-70EI
carries a 1-year warranty from purchase date.
The warranty does not cover any damages incurred from a Huskie tool
including damages to property, bodily injuries, and lost wages resulting
from such injuries. This warranty solely covers the repair or replacement
of tools supplied by Huskie. These remedies are exclusive, and the total
liability of Huskie Tools, Inc. whether based on contract, warranty, neg-
ligence, indemnication, strict liability or otherwise, shall not exceed the
purchase price of the tool. In no event shall Huskie Tools, Inc. be liable for
consequential, incidental or special damages.
HUSKIE TOOLS, INC. MAKES NO OTHER WARRANTIES OF ANY
KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES
INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE DISCLAIMED.

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13
WARRANTY (CONT.)
Huskie reserves the right to determine all warranty claims. Huskie will
not waranty tools containing parts or batteries not originally supplied by
Huskie. Failure due to misuse, improper maintenance, misapplication, not
following instructions or warnings, abuse or repairs attempted by anyone
other than Huskie Tools, Inc. or an authorized service center renders this
warranty null and void.
Repair and Warranty Claims
All claims must be sent to Huskie for inspection and authorization. A
Return Goods Authorization (RGA) is required before shipping tools to
Huskie. Secure the authorization by telephoning or writing to Huskie’s
main o󰀩ce with details of the claim. Non-warranty repairs are handled
using the same procedure. Repairs exceeding 50 percent of the cost of a
new tool will be advised before repairs are made.
Payment Terms
Upon credit approval, Huskie’s standard payment terms are net-30 days.
Visa, Mastercard, Discover, and American Express are also accepted.
Freight
All Huskie Tools are FOB, Glendale Heights, Illinois. Goods will be shipped
pre-paid and added, unless otherwise specied. Freight shipments over
$17,000 are pre-paid.
Quotations
Special quantity quotations should be phoned in to discuss the scope of
your tool requests.

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14
WARRANTY (CONT.)
Complete Support Services
Our customers have direct access to us for training, service, and
problem solving. As specialists in tools, we maintain a trained repair sta󰀨
and a large stock of parts. This contrasts with many tool suppliers who
carry tools as a sideline without o󰀨ering support services. Here are some
reasons why our customers love to do business with us:
• Quick delivery
• We maintain inventory in our headquarters
• Training and troubleshooting services
• Fast repair service
• Design and engineering service for special tools
HOW TO GET SERVICE UNDER THE TERMS OF THE
LIMITED WARRANTY
Return your product directly to Huskie Tools, Inc. as our
representative network is not prepared to service the product under
the terms of this warranty.
1. Write, call, or fax Huskie stating the tool’s purchase date and problem.
You will be given an RGA # to assure that your merchandise will be prop-
erly handled upon its receipt.
2. CAUTION: Make sure the product is packaged adequately so as to
prevent damage or loss during transit. The shipment must be prepaid and
we recommend that it be insured. A cover letter indicating the reason for
the return should be included in order to facilitate repairs.
3. To ll out an RGA online, go to HuskieTools.com and click on “Repairs.”
198 N. Brandon Drive, Glendale Heights, IL 60139
Phone: [phone] Fax: [phone]
HuskieTools.com

Rev. 09/25/15
INST-23
901 Industrial Blvd • Naples, FL 34104
Tel: (239) 643-LOOS • Fax [phone]
E-mail: [email protected] • Website: www.loosnaples.com